CN213707074U - But stacker-reclaimer system based on 5G remote control - Google Patents
But stacker-reclaimer system based on 5G remote control Download PDFInfo
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- CN213707074U CN213707074U CN202022267615.4U CN202022267615U CN213707074U CN 213707074 U CN213707074 U CN 213707074U CN 202022267615 U CN202022267615 U CN 202022267615U CN 213707074 U CN213707074 U CN 213707074U
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Abstract
The utility model provides a stacker-reclaimer system based on 5G remote control, which comprises a track, a stacker-reclaimer, a 5G gateway, a ground control system, a 5G edge cloud and a 5G communication base station; the stacking and taking machine comprises a body, wherein a stacking mechanism, a rotating mechanism and a taking mechanism are connected to the body, a sliding mechanism is arranged below the body, and belts are arranged on the stacking mechanism and the taking mechanism; the body is provided with a main control module and a belt control module, the rotating mechanism is provided with a camera device, and the 5G gateway is respectively connected with the main control module and the 5G communication base station. The system can realize 5G ultrahigh-definition panoramic instant video monitoring and remote centralized control in the operation process of the equipment, and can effectively avoid the problem that the uncontrolled shutdown of the stacker-reclaimer is caused by the loss of a control signal of the stacker-reclaimer due to the damage of a cable, thereby reducing the workload of maintenance personnel and causing the unstable operation of the equipment.
Description
Technical Field
The utility model relates to a stacker-reclaimer equipment field, concretely relates to but stacker-reclaimer system based on 5G remote control.
Background
The large-scale factory building has the characteristics of large area, dispersed equipment, concentrated stacking, movable operation of the equipment and the like, and a stacker-reclaimer is often required. The stacker-reclaimer all moves back and forth in the stock dump and operates, the existing wired stacker-reclaimer needs to have a slip ring and a large cable reel to drag a signal cable to move back and forth, and cannot adopt a wireless or optical fiber network to carry out all-area network coverage and long-term stable transmission of industrial production data and video signals, so that the cable is easy to damage after a long time, the slip ring is easy to contact badly, a control signal of the stacker-reclaimer is easy to lose, the uncontrolled shutdown of the stacker-reclaimer is easy to cause, the workload of maintenance personnel is increased, and the equipment is unstable in operation.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a but stacker-reclaimer based on 5G remote control realizes that the construction of 5G basic station carries out the coverage of the full regional 5G signal of stock ground and then to the intelligent transformation of stacker-reclaimer.
The specific scheme is as follows: a stacker-reclaimer system based on 5G remote control comprises a track, a stacker-reclaimer, a 5G gateway, a ground control system, a 5G edge cloud and a 5G communication base station; the stacking and taking machine comprises a body, wherein a stacking mechanism, a rotating mechanism and a taking mechanism are connected to the body, a sliding mechanism is arranged below the body, and belts are arranged on the stacking mechanism and the taking mechanism; the main control module and the belt control module are arranged on the body, camera equipment is arranged on the rotating mechanism, and the 5G gateway is respectively connected with the main control module and the 5G communication base station; the main control module is respectively connected with the belt control module and the camera shooting device; and the 5G edge cloud is respectively connected with the ground control system and the 5G communication base station.
Further, the stacking mechanism further comprises a cantilever and a hydraulic system.
Furthermore, the material taking mechanism also comprises a bucket wheel material taking system and a winch lifting system; the bucket-wheel material taking system comprises a first motor, a speed reducer and a coupler; the winch lifting system comprises a second motor, and the main control module is connected with the bucket-wheel material taking system and the winch lifting system.
Further, the device also comprises a sliding mechanism control module, and the sliding mechanism control module is connected with the main control module.
Furthermore, the winch lifting system is also provided with a telescopic arm, a fixed arm and a length adjusting unit, and the length adjusting unit is used for adjusting the length of the telescopic arm.
Further, the length adjusting unit comprises a first slide rail, a second slide rail, a positioning hole and a telescopic pin.
Furthermore, the first slide rail is arranged at the lower part of the telescopic arm, and the second slide rail is arranged at the inner side of the lower part of the fixed arm and corresponds to the first slide rail in position.
Furthermore, the locating hole sets up flexible arm both sides, telescopic pin sets up the inside both sides of fixed arm and with the position of locating hole corresponds.
And the industrial data operation platform is connected with the 5G edge cloud and consists of a data acquisition and storage platform, a system management platform and a data communication platform.
Further, still include mixed reality equipment, mixed reality equipment with industrial data operation platform is connected.
The utility model has the advantages that: the construction of a 5G communication base station is utilized to cover 5G signals in the whole area of a stock ground, meanwhile, the intelligent transformation of a stacker-reclaimer based on 5G network transmission is carried out by utilizing the characteristics of high bandwidth, low time delay and wide connection of a 5G network, the 5G ultra-high definition panoramic instant video monitoring and remote centralized control in the operation process of equipment are realized, the problem that the uncontrolled shutdown of the stacker-reclaimer is caused by the loss of control signals of the stacker-reclaimer due to the damage of cables can be effectively avoided, and therefore the workload of maintenance personnel is reduced, and the factors causing the unstable operation of the equipment are reduced.
Drawings
Fig. 1 is the utility model relates to a but stacker-reclaimer system's schematic diagram based on 5G remote control.
Fig. 2 is the utility model discloses but based on 5G remote control's stacker-reclaimer's schematic structure.
Fig. 3 is an enlarged view of the position a of the present invention.
Fig. 4 is the utility model discloses but top view of 5G remote control based stacker-reclaimer.
Fig. 5 is the utility model discloses a but stacker-reclaimer system's functional block diagram based on 5G remote control.
Description of reference numerals:
10. a stacking and taking machine; 11. a rotation mechanism; 12. a material taking mechanism; 121. a bucket-wheel reclaiming system; 122. a hoisting system; 1221. a telescopic arm; 1222. a fixed arm; 1223. a length adjustment unit; 12231. a first slide rail; 12232. a second slide rail; 12233. positioning holes; 12234. a retractable pin; 13. a stacking mechanism; 14. a sliding mechanism; 141. a sliding mechanism control module; 15. a track; 16. an image pickup apparatus; 17. a main control module; 18. a belt control module; 20. a 5G gateway; 30. 5G communication base stations; 40. 5G edge cloud; 50. a ground control system; 60. an industrial data operating platform; 70. a mixed reality device.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 and 5, a stacker-reclaimer system based on 5G remote control includes a track 15, a stacker-reclaimer 10, a 5G gateway 20, a ground control system 50, a 5G edge cloud 40, and a 5G communication base station 30; the stacking and taking machine 10 comprises a body, wherein a stacking mechanism 13, a rotating mechanism 11 and a taking mechanism 12 are connected to the body, a sliding mechanism 14 is arranged below the body, and belts are arranged on the stacking mechanism 13 and the taking mechanism 12; the main control module 17 and the belt control module 18 are arranged on the body, the camera device 16 is arranged on the rotating mechanism 11, and the 5G gateway 20 is respectively connected with the main control module 17 and the 5G communication base station 30; the main control module 17 is respectively connected with the belt control module 18 and the camera device 16; the 5G edge cloud 40 is connected to the ground control system 50 and the 5G communication base station 30, respectively.
In this embodiment, the stacker-reclaimer travels on the rail 15 through the sliding mechanism 14 provided below the body, wherein the sliding mechanism 14 may be a pulley. Belt control module 18 may include a motor for controlling the rotation of the belt. And the rotating mechanism 11 is arranged between the stacking mechanism 13 and the material taking mechanism 12 and is used for adjusting the rotating angles of the stacking mechanism 13 and the material taking mechanism 12. Specifically, the camera device 16 may include a camera with an AI algorithm, and is configured to obtain a video of the stacker-reclaimer during the stacking and reclaiming processes; specifically, the image pickup apparatus 16 may be provided on the rotation mechanism 11, and the mounting position is not particularly limited herein; the camera device 16 is provided with a pan/tilt head at the bottom thereof to facilitate the rotational photographing of the camera device 16.
When the stacker-reclaimer starts to work, a worker can receive the video of the field situation shot by the camera device 16 through the 5G communication base station 30 on the ground control system 50, and then control the stacker-reclaimer to move forward and backward on the track 15, take materials and operate the belt control module 18 through the ground control system 50, so as to complete the stacking of each warehouse. Specifically, the 5G gateway 20 is connected to the main control module 17 and the 5G communication base station 30, the main control module 17 can transmit video information shot by the camera device 16 to the ground control system 50, and the ground control system 50 can also send control information to the main control module 17, so as to control the operation of the sliding mechanism 14, the belt control module 18 and the material taking mechanism 12. The ground control system 50 may include a computer. The ground control system 50 is used for controlling operations of the stacker-reclaimer, such as forward and backward movements of the sliding mechanism 14, angle adjustment of the rotating mechanism 11, adjustment of the telescopic arm 1221 by the reclaimer mechanism 12, and the like. Specifically, the main control module 17 may be a PLC.
The construction of the 5G communication base station 30 is utilized to cover 5G signals in the whole area of a stock ground, meanwhile, the characteristics of high bandwidth, low time delay and wide connection of a 5G network are utilized to carry out the intelligent transformation of the stacker-reclaimer based on the 5G network transmission, the 5G ultra-high definition panoramic instant video monitoring and the remote centralized control in the operation process of the equipment are realized, the problem that the uncontrolled shutdown of the stacker-reclaimer is caused by the loss of control signals of the stacker-reclaimer due to the damage of cables can be effectively avoided, and therefore the workload of maintenance personnel and the factors causing the unstable operation of the equipment are reduced.
Compared with the prior art, the 5G gateway 20 is additionally arranged at the stacker-reclaimer end, the 5G is used for transmitting the production equipment data to the 5G edge cloud 40, communication with a ground station control system of the stacker-reclaimer is achieved, meanwhile, an industrial data platform operation instruction can be returned to issue the main control module 17 of the stacker-reclaimer, remote control is achieved gradually, and unmanned control is achieved finally.
Preferably, the stacking mechanism 13 further comprises a cantilever and a hydraulic system.
In the embodiment, the hydraulic system may collect the oil pressure and the oil cylinder level of its hydraulic station by providing a pressure gauge and a level gauge, respectively, and transmit the collected data to the ground control system 50 through the 5G gateway 20.
Referring to fig. 2, preferably, the material taking mechanism 12 further includes a bucket-wheel material taking system 121 and a hoisting and lifting system 122; the bucket-wheel reclaiming system 121 comprises a first motor, a reducer and a coupler; the hoisting and lifting system 122 comprises a second motor, and the main control module 17 is connected with the bucket-wheel material taking system 121 and the hoisting and lifting system 122.
In this embodiment, the hoisting system 122 is used to adjust the angle of the material taking mechanism 12 swinging up and down; the main control module 17 may transmit the rotation speed and the frequency of the first motor and the second motor to the ground control system 50 through the 5G gateway 20, which is the prior art and will not be described in detail herein.
Preferably, the device further comprises a sliding mechanism control module 141, and the sliding mechanism control module 141 is connected with the main control module 17.
In this embodiment, the slide mechanism 14 control module may include a motor for controlling the actuation of the slide mechanism 14.
Referring to fig. 3 and 4, preferably, the winding and lifting system 122 is further provided with a telescopic arm 1221, a fixed arm 1222 and a length adjusting unit 1223, wherein the length adjusting unit 1223 is used for adjusting the length of the telescopic arm 1221.
Preferably, the length adjustment unit 1223 includes a first slide rail 12231, a second slide rail 12232, a positioning hole 12233, and a telescopic pin 12234.
In this embodiment, the main control module 17 is connected to the length adjustment unit 1223, and can send an instruction to control the start and stop of the length adjustment unit 1223; wherein the telescopic arm 1221 and the fixed arm 1222 are slidably connected by a first sliding track 12231 and a second sliding track 12232, respectively.
Preferably, the first sliding track 12231 is disposed at the lower portion of the telescopic arm 1221, and the second sliding track 12232 is disposed at the lower portion of the fixed arm 1222 and corresponds to the position of the first sliding track 12231.
In this embodiment, relative sliding movement between the telescopic arm 1221 and the fixed arm 1222 is achieved.
Preferably, the positioning holes 12233 are disposed on both sides of the telescopic arm 1221, and the telescopic pins 12234 are disposed on both sides inside the fixed arm 1222 and correspond to the positions of the positioning holes 12233.
In this embodiment, positioning holes 12233 are uniformly distributed on both sides of the telescopic arm 1221; the telescopic pin 12234 is fixedly connected with the fixed arm 1222; the telescopic pin 12234 is in an ejecting state when the telescopic arm 1221 and the fixed arm 1222 are not relatively displaced and is engaged with the positioning hole 12233 therein; it should be noted that the retractable pin 12234 is provided with a retractable spring therein to enable the retractable pin 12234 to be reset and compressed, which is known in the art. When master control module 17 sends the instruction to length adjustment unit 1223, flexible round pin 12234 compresses, and this place can be electronic flexible round pin 12234, can leave original locating hole 12233, and when flexible arm 1221 slided to the distance of setting for, flexible round pin 12234 resets, inserts in new locating hole 12233, realizes the extension or the shortening of flexible arm 1221, conveniently adjusts the relative distance of stacker-reclaimer to the material pile, is convenient for get the material. Further, the staff can obtain the on-site material piling and taking condition through the camera device 16, and send a control instruction to the material piling and taking machine through the ground control system 50 through the 5G network, so as to realize remote control.
Preferably, the system further comprises an industrial data operating platform 60, wherein the industrial data operating platform 60 is connected with the 5G edge cloud 40, and the industrial data operating platform 60 is composed of a data acquisition and storage platform, a system management platform and a data communication platform.
In a more preferable scheme, the system management platform is used for client query, data analysis report generation, system basic data maintenance, system operation state monitoring, data backup and restoration, system authority management, system operation configuration management and the like.
The data acquisition and storage platform on the industrial data operating platform 60 is used for storing real-time data and matching the data, and mainly completes acquisition of the data from other existing devices into the system, and transmission of the data acquired from other third-party systems into the system.
The data communication platform mainly completes the butt joint of the system and a third-party system, the system of which the third party needs to acquire data needs to communicate with the data communication platform according to a specified data communication protocol, and the data communication platform can also provide a secondary development interface and can develop plug-ins or other subsystems with other related functions aiming at the system.
Preferably, a mixed reality device 70 is further included, and the mixed reality device 70 is connected with the industrial data operation platform 60.
In this embodiment, the camera device 16 collects the field video information, and sends the field video information to the industrial data operation platform 60 through the 5G gateway 20, the industrial data operation platform 60 sends the processed video information to the mixed reality device 70 through the 5G communication base station 30, when the user uses the mixed reality device 70, the video information can view the stacker-reclaimer field as the background in real time, and adds the virtual stacker-reclaimer, and superimposes the operation data of the stacker-reclaimer, so that the stacker-reclaimer operation can realize more intelligent management and monitoring; in particular, the mixed reality device 70 may be mixed reality glasses.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. A stacker-reclaimer system based on 5G remote control is characterized by comprising a track, a stacker-reclaimer, a 5G gateway, a ground control system, a 5G edge cloud and a 5G communication base station; the stacking and taking machine comprises a body, wherein a stacking mechanism, a rotating mechanism and a taking mechanism are connected to the body, a sliding mechanism is arranged below the body, and belts are arranged on the stacking mechanism and the taking mechanism; the main control module and the belt control module are arranged on the body, camera equipment is arranged on the rotating mechanism, and the 5G gateway is respectively connected with the main control module and the 5G communication base station; the main control module is respectively connected with the belt control module and the camera shooting device; and the 5G edge cloud is respectively connected with the ground control system and the 5G communication base station.
2. The 5G-based remotely steerable stacker-reclaimer system of claim 1, wherein said stacker mechanism further comprises a boom and a hydraulic system.
3. The 5G-based remotely controllable stacker-reclaimer system of claim 1, wherein said reclaimer mechanism further comprises a bucket-wheel reclaimer system and a hoist lifting system; the bucket-wheel material taking system comprises a first motor, a speed reducer and a coupler; the winch lifting system comprises a second motor, and the main control module is connected with the bucket-wheel material taking system and the winch lifting system.
4. The 5G-based remotely controllable stacker-reclaimer system of claim 1, further comprising a sliding mechanism control module connected to said master control module.
5. The 5G-based remotely controllable stacker-reclaimer system according to claim 3, wherein said hoisting system further comprises a telescopic arm, a fixed arm and a length adjusting unit, said length adjusting unit is used for adjusting the length of the telescopic arm.
6. The 5G-based remotely controllable stacker-reclaimer system of claim 5, wherein said length adjustment unit comprises a first slide rail, a second slide rail, a positioning hole and a telescopic pin.
7. The 5G-based remotely controllable stacker-reclaimer system according to claim 6, wherein said first slide rail is provided at a lower portion of said telescopic arm, and said second slide rail is provided at a lower inner side of the fixed arm corresponding to a position of said first slide rail.
8. The 5G-based remotely controllable stacker-reclaimer system according to claim 6, wherein said positioning holes are provided on both sides of said telescopic arm, and said telescopic pins are provided on both sides inside said fixed arm and correspond to the positions of said positioning holes.
9. The 5G-based remotely controllable stacker-reclaimer system according to any one of claims 1 to 8, further comprising an industrial data operating platform, wherein the industrial data operating platform is connected with the 5G edge cloud, and the industrial data operating platform is composed of a data acquisition and storage platform, a system management platform and a data communication platform.
10. The 5G-based remotely controllable stacker-reclaimer system of claim 9, further comprising a mixed reality device connected to said industrial data operations platform.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022267615.4U CN213707074U (en) | 2020-10-13 | 2020-10-13 | But stacker-reclaimer system based on 5G remote control |
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| CN202022267615.4U CN213707074U (en) | 2020-10-13 | 2020-10-13 | But stacker-reclaimer system based on 5G remote control |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114095314A (en) * | 2021-11-25 | 2022-02-25 | 成都中科微信息技术研究院有限公司 | Industrial Internet gateway based on 5G/TSN technology |
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2020
- 2020-10-13 CN CN202022267615.4U patent/CN213707074U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114095314A (en) * | 2021-11-25 | 2022-02-25 | 成都中科微信息技术研究院有限公司 | Industrial Internet gateway based on 5G/TSN technology |
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