CN213700447U - Full-automatic ornamental strip spraying device of many sizes - Google Patents
Full-automatic ornamental strip spraying device of many sizes Download PDFInfo
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- CN213700447U CN213700447U CN202022708481.5U CN202022708481U CN213700447U CN 213700447 U CN213700447 U CN 213700447U CN 202022708481 U CN202022708481 U CN 202022708481U CN 213700447 U CN213700447 U CN 213700447U
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- 238000005507 spraying Methods 0.000 title claims abstract description 52
- 238000013519 translation Methods 0.000 claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 238000001514 detection method Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 230000001360 synchronised effect Effects 0.000 claims abstract description 7
- 239000007921 spray Substances 0.000 claims description 26
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 10
- 238000012546 transfer Methods 0.000 abstract description 9
- 238000005034 decoration Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 5
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
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Abstract
The utility model relates to a multi-size full-automatic decoration strip spraying device, which comprises a power transmission system, a detection device, a longitudinal translation device, a transverse translation device and a control system; the power transmission system comprises a roller, a support frame, a chain transmission mechanism and a motor; the detection device comprises a laser ranging sensor and a photoelectric sensor; the longitudinal translation device comprises a first upright post, a servo motor, a synchronous belt, a belt pulley, a screw rod sliding block, a sliding rail, a middle-load linear sliding block, a first support and a cross beam; the transverse translation device comprises two second upright posts, a second lead screw, a supporting platform and a second bracket; the control system comprises a system consisting of sensors and an industrial computer. The utility model has the advantages that: the utility model discloses a sensor has measured the height of panel, width and the position on the cylinder transfer chain to the spraying material has been saved to the position of accurate control shower nozzle, the quantity and the time of opening, has avoided the waste.
Description
Technical Field
The utility model relates to a spraying equipment, concretely relates to full-automatic ornamental strip spraying device of many sizes.
Background
With the improvement of living standard and the continuous optimization of product design, the appearance of products and the appearance design of equipment are continuously emphasized by people, wherein the most direct method for changing the appearance is spraying. The apparatus is designed for the appearance coating of an existing foam finishing material. The decoration material is used in various places, whether private residence or public place, without leaving the figure of the foam decoration material. In recent decades, the number of buildings in China has increased dramatically, and the demand for decorative materials for decoration has become higher and higher, and in many cases, in addition to the requirement for the materials themselves, people pay more and more attention to the appearance color of the decorative materials, and the market of decorative material spraying equipment has become more extensive because the appearance color is related to the decoration and beauty of houses.
The existing technical solution is shown in fig. 5, and mainly comprises: the plates move on the conveying line, the conveying line stops after a certain distance is reached, at the moment, the spray head located above the plates in the inclined direction starts to work, the plates move in the direction of an arrow in fig. 5 and return to the original position after spraying is completed, if the plates are too long, the conveying line needs to be started again, and the plates are stopped and sprayed again after being conveyed for a certain distance.
The prior art devices have the following problems: firstly, because the spray head and each spraying surface form a certain included angle in the process of translating the spray head, the spraying included angle of each surface cannot be considered, so that the spraying uniformity cannot be ensured; secondly, the efficiency of the existing equipment is too low, and because the number of the spray heads is limited, secondary spraying needs to be carried out by stopping and starting the conveying line under the condition that the length of the plate is too long, so that the spraying time is prolonged, and the efficiency is reduced; thirdly, as the spray head can only move transversely but not longitudinally, the proper spraying distance cannot be kept for products with different heights, and the spraying quality is reduced; fourthly, in the spraying process, the opening and closing of the spray head are completely controlled manually or are in a normally open state, so that the spraying raw materials are wasted and certain pollution is caused to the environment.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the not enough among the prior art, provide a full-automatic ornamental strip spraying device of many sizes.
The multi-size full-automatic decorative strip spraying device comprises a power transmission system, a detection device, a longitudinal translation device, a transverse translation device and a control system;
the power conveying system comprises rollers, a support frame, a chain transmission mechanism and a motor, wherein the rollers which are uniformly distributed form a roller conveying line, the roller conveying line is supported by the support frame, the motor is fixedly connected to the bottom of the roller conveying line through a support, and the output end of the motor is connected with the chain transmission mechanism;
the detection device comprises a laser ranging sensor and a photoelectric sensor, the laser ranging sensor is fixed on a sensor support, the sensor support is fixed on the roller conveying line, and the photoelectric sensor is positioned below the roller conveying line;
the longitudinal translation device comprises a first upright post, a servo motor, a synchronous belt, a belt pulley, a screw rod sliding block, a sliding rail, a middle-load linear sliding block, a first support and a cross beam; the first upright posts are respectively positioned at two sides of the roller conveying line, a servo motor is arranged at the top of each first upright post, a belt wheel at the output end of the servo motor is connected with the input end of a first screw rod through a synchronous belt, a screw rod sliding block is arranged on the first screw rod and connected with a first bracket through a bolt, two ends of the first bracket are connected with a middle-load linear sliding block, the middle-load linear sliding block is matched with a sliding rail, a cross beam is arranged between two opposite first brackets, and the spray head is fixed on the cross beam through a spray head fixing bracket;
the transverse translation device comprises two second upright posts, a second screw rod, a supporting platform and a second support, wherein one second upright post is fixed on the side edge of the first upright post, the bottom of the other second upright post capable of transversely moving is positioned on the second support, the second support is connected with the second screw rod through a screw rod sliding block, the second support is connected with the sliding rail through a middle-load linear sliding block, and the second screw rod is horizontally arranged on the supporting platform;
the control system comprises a system consisting of sensors and an industrial computer, wherein the industrial computer is connected with the servo motor, the sensor system and the spray head.
Preferably, the method comprises the following steps: the support frame is made of aluminum profiles and is formed by connecting bolts.
Preferably, the method comprises the following steps: the chain transmission mechanism mainly comprises a chain wheel and a chain, wherein the output end of the motor is connected with the chain wheel, and the chain wheel is connected with the secondary chain wheel through the chain.
Preferably, the method comprises the following steps: the output end of the motor is connected with the chain wheel in a manner of interference fit and key connection.
Preferably, the method comprises the following steps: the upper end and the lower end of the first screw rod are respectively provided with an upper screw rod fixing position and a lower screw rod fixing position.
Preferably, the method comprises the following steps: the cross beam is provided with a nozzle fixing bracket which can be manually adjusted to move up and down.
Preferably, the method comprises the following steps: the bottom of the spray head is fixed with the spray head fixing support through a fastening screw.
Preferably, the method comprises the following steps: the supporting platform is supported by the supporting frame.
The utility model has the advantages that: the utility model discloses a sensor has measured the height of panel, width and the position on the cylinder transfer chain to the spraying material has been saved to the position of accurate control shower nozzle, the quantity and the time of opening, has avoided the waste, practices thrift the cost, environmental protection. Meanwhile, the three-side spraying process is disassembled to be flexible, so that the original plate size limitation is removed, the distance between the spray head and the spraying surface of the plate is controlled, and the spraying quality is optimized.
Drawings
FIG. 1 is a multi-sized full-automatic trim strip spray coating apparatus;
FIG. 2 is a schematic view (partially enlarged) of the longitudinal translation device;
FIG. 3 is a schematic view (partially enlarged) of the structure of the detecting device;
FIG. 4 is a schematic view (partially enlarged) of the structure of the lateral translation device;
fig. 5 is a schematic diagram of the operation of the prior art spraying device.
Description of reference numerals: the device comprises a roller 1, a support frame 2, a motor 3, a photoelectric sensor 4, a laser ranging sensor 5, a sensor support 6, a lower lead screw fixing position 7, a middle load linear sliding block 8, a first upright post 9, a servo motor 10, a belt pulley 11, a synchronous belt 12, an upper lead screw fixing position 13, a sliding rail 14, a lead screw sliding block 15, a first support 16, a first lead screw 17, a cross beam 18, a spray head fixing support 19, a second upright post 20, a second lead screw 21, a support platform 22, a second support 23 and an industrial computer 24.
Detailed Description
The present invention will be further described with reference to the following examples. The following description of the embodiments is merely provided to aid in understanding the invention. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the appended claims.
In the face of the deficiencies in the prior art, this patent needs to do: on one hand, three surfaces of the plate are required to be uniformly sprayed; on the other hand, the time and range of spraying are controlled to avoid unnecessary environmental pollution and resource waste.
This patent is mainly to some operating problems of manual control transport and spraying equipment, when improving production efficiency, improves the spraying quality of product to reduce the waste of resource and the pollution problem of environment. More importantly, the limitation of length, width and height of the plate is also solved, and the transverse spraying and the longitudinal spraying can be moved, so that the stroke of the whole lead screw can be selected according to the maximum size of a product, and the spraying requirements of the plates with different sizes are met while the spraying quality is ensured.
As an embodiment, as shown in fig. 1-4, the multi-size full-automatic decorative strip spraying device comprises a power transmission system, a detection device, a longitudinal translation device, a transverse translation device and a control system.
As shown in fig. 3, the power transmission system mainly comprises a roller transmission line, which includes a roller 1, a support frame 2, a chain transmission mechanism, a motor 3, and a photoelectric sensor 4. The cylinder transfer chain is constituteed to the cylinder 1 of evenly arranging, and the cylinder transfer chain is supported by support frame 2, and support frame 2 wholly adopts the aluminium alloy, connects through the bolt, and motor 3 passes through the leg joint in cylinder transfer chain bottom, and the sprocket is connected through the mode of interference fit and key-type connection to motor 3's output, and the sprocket passes through the chain and links to each other with the second grade sprocket, and the inside sprocket of cylinder transfer chain is placed in turn and is used for transmitting power.
As shown in fig. 3, the detection device mainly comprises sensors, including two sets of laser ranging sensors 5 and a photoelectric sensor 4. Laser rangefinder sensor, the height and the wide measurement of mainly being applied to panel, laser rangefinder sensor 5 is fixed in on the sensor support 6, on sensor support 6 was fixed in the cylinder transfer chain, and on panel got into the measuring range of sensor, the laser was because blockking of panel, and the time of reflection changes, and the width of recombination transfer chain can calculate the width of panel, and the height of panel can be measured by the laser rangefinder sensor who installs at the sensor support vertical direction to same reason. After knowing the width and height of the plate, the computer calculates the transverse and longitudinal sliding distances to move the spray head to a proper position, and simultaneously calculates the required spraying range, thereby calculating the number of spray head switches. The photoelectric sensor 4 is arranged below the roller conveying line and is mainly used for measuring the length of the plate and the position on the conveying line, and when the plate enters the measuring range of the photoelectric sensor, the time for opening and closing the spray head can be calculated by combining the conveying speed of the conveying line.
As shown in fig. 2, the longitudinal translation device includes a first column 9, a servo motor 10, a synchronous belt 12, a pulley 11, a lower lead screw fixing position 7, an upper lead screw fixing position 13, a lead screw slider 15, a slide rail 14, a middle load linear slider 8, a first bracket 16, and a cross beam 18. First stand 9 is located cylinder transfer chain both sides respectively, first stand 9 top is equipped with servo motor 10, the band pulley 11 of servo motor 10 output is connected through hold-in range 12 with first lead screw 17's input, first lead screw 17 is gone up the lower extreme and is equipped with fixed position 13 on the lead screw and fixed position 7 under the lead screw respectively, lead screw slider 15 is equipped with on the first lead screw 17, lead screw slider 15 passes through bolted connection with first support 16, for guaranteeing stability, the both ends of first support 16 are retrained through slide rail 14 and well year sharp slider 8, carry sharp slider 8 in being connected at the both ends of first support 16 promptly, well year sharp slider 8 cooperatees with slide rail 14, be equipped with crossbeam 18 between two relative first supports 16, the shower nozzle passes through shower nozzle fixed bolster 19 to be fixed on crossbeam 18. The longitudinal translation device is mainly used for changing the distance between the spray head and the spraying surface on the plate, and the computer control device sends a certain signal to the servo motor 10 by combining the data obtained by measurement of the sensing device, so that the servo motor drives the first lead screw 17 to rotate, and the cross beam 18 can move up and down along with the rotation of the first lead screw. Furthermore, the nozzle fixing bracket 19 of the cross beam can be manually moved up and down, which allows the spraying curve to be appropriately adjusted when the shape of the plate is an irregular curved shape. The bottom of the spray head and the spray head fixing support are fixed through fastening screws, and manual fine adjustment can be performed on the spraying angle if needed.
As shown in fig. 4, the lateral translation device includes a second upright 20, a second lead screw 21, a support platform 22, and a second bracket 23. One of the second upright columns 20 is fixed on the side edge of the first upright column 9, the other second upright column 20 moves transversely, the bottom of the transversely moving second upright column 20 is located on a second support 23, the second support 23 is connected with a second lead screw 21 through a lead screw sliding block, the second support 23 is connected with a sliding rail through a middle-load linear sliding block, the second lead screw 21 is horizontally arranged on a supporting platform 22, and the supporting platform 22 is supported by a supporting frame. The principle of the principle is similar to that of the longitudinal translation device, and is not described again, the difference is that the distance between the spray head and the right spraying surface is changed by transverse translation, and in the rotation process of the second lead screw 21, the whole second upright post 20 is driven, two second supports 23 are adopted for supporting due to weight, and two ends of each second support 23 are also constrained by slide rails.
As shown in fig. 1, the control system includes a system composed of sensors and an industrial computer 24, and the control system has data interaction with other systems, and will collect data information of other systems, and its functions mainly include the following points: 1. the steering and pulse number of the servo motor are controlled, so that the rotating number of turns of the screw rod is controlled. 2. And the width data, the height data and the position data collected in the sensor system are combined, so that the time and the number of the opening of the spray head and the transverse and longitudinal sliding distances are controlled.
The utility model discloses disassemble the process of spraying, make the spraying work of three faces can respective free activity to solved panel length, width, high size restriction problem, owing to can control the distance of shower nozzle and panel spraying face moreover, make the spraying can reach best effect.
The utility model discloses a cooperation of sensor is used for opening and closing of shower nozzle is controlled, thereby has reduced spraying material's waste, and the operational environment of protection machine.
Claims (8)
1. The utility model provides a full-automatic ornamental strip spraying device of many sizes which characterized in that: the device comprises a power transmission system, a detection device, a longitudinal translation device, a transverse translation device and a control system;
the power conveying system comprises rollers (1), a support frame (2), a chain transmission mechanism and a motor (3), wherein the rollers (1) which are uniformly distributed form a roller conveying line, the roller conveying line is supported by the support frame (2), the motor (3) is fixedly connected to the bottom of the roller conveying line through a support, and the output end of the motor (3) is connected with the chain transmission mechanism;
the detection device comprises a laser ranging sensor (5) and a photoelectric sensor (4), the laser ranging sensor (5) is fixed on a sensor support (6), the sensor support (6) is fixed on the roller conveying line, and the photoelectric sensor (4) is located below the roller conveying line;
the longitudinal translation device comprises a first upright post (9), a servo motor (10), a synchronous belt (12), a belt wheel (11), a screw rod sliding block (15), a sliding rail (14), a middle-load linear sliding block (8), a first support (16) and a cross beam (18); the first upright columns (9) are respectively positioned on two sides of the roller conveying line, a servo motor (10) is arranged at the top of each first upright column (9), belt pulleys (11) at the output end of the servo motor (10) are connected with the input end of a first lead screw (17) through a synchronous belt (12), a lead screw sliding block (15) is arranged on each first lead screw (17), the lead screw sliding blocks (15) are connected with first supports (16) through bolts, two ends of each first support (16) are connected with middle-load linear sliding blocks (8), the middle-load linear sliding blocks (8) are matched with sliding rails (14), a cross beam (18) is arranged between the two opposite first supports (16), and a spray head is fixed on the cross beam (18) through a spray head fixing support (19);
the transverse translation device comprises two second upright columns (20), a second lead screw (21), a supporting platform (22) and a second support (23), wherein one second upright column (20) is fixed on the side edge of the first upright column (9), the bottom of the other second upright column (20) capable of transversely moving is positioned on the second support (23), the second support (23) is connected with the second lead screw (21) through a lead screw sliding block, the second support (23) is connected with a sliding rail through a middle-load linear sliding block, and the second lead screw (21) is horizontally arranged on the supporting platform (22);
the control system comprises a system consisting of sensors and an industrial computer (24), wherein the industrial computer (24) is connected with a servo motor, a sensor system and a spray head.
2. The multi-size full-automatic decorative strip spraying device according to claim 1, characterized in that: the support frame (2) is made of aluminum profiles and is formed by connecting bolts.
3. The multi-size full-automatic decorative strip spraying device according to claim 1, characterized in that: the chain transmission mechanism mainly comprises a chain wheel and a chain, wherein the output end of the motor (3) is connected with the chain wheel, and the chain wheel is connected with the secondary chain wheel through the chain.
4. The multi-size full-automatic decorative strip spraying device according to claim 3, characterized in that: the output end of the motor (3) is connected with the chain wheel in a manner of interference fit and key connection.
5. The multi-size full-automatic decorative strip spraying device according to claim 1, characterized in that: the upper end and the lower end of the first screw rod (17) are respectively provided with an upper screw rod fixing position (13) and a lower screw rod fixing position (7).
6. The multi-size full-automatic decorative strip spraying device according to claim 1, characterized in that: the cross beam (18) is provided with a nozzle fixing bracket (19) which can be manually adjusted to move up and down.
7. The multi-size full-automatic decorative strip spraying device according to claim 1, characterized in that: the bottom of the spray head is fixed with a spray head fixing bracket (19) through a fastening screw.
8. The multi-size full-automatic decorative strip spraying device according to claim 1, characterized in that: the support platform (22) is supported by the support frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022708481.5U CN213700447U (en) | 2020-11-20 | 2020-11-20 | Full-automatic ornamental strip spraying device of many sizes |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022708481.5U CN213700447U (en) | 2020-11-20 | 2020-11-20 | Full-automatic ornamental strip spraying device of many sizes |
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| CN213700447U true CN213700447U (en) | 2021-07-16 |
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| CN202022708481.5U Active CN213700447U (en) | 2020-11-20 | 2020-11-20 | Full-automatic ornamental strip spraying device of many sizes |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112387478A (en) * | 2020-11-20 | 2021-02-23 | 浙江理工大学 | Multi-size full-automatic decorative strip spraying device and control method thereof |
| CN116603661A (en) * | 2023-05-04 | 2023-08-18 | 江门丽宫国际食品股份有限公司 | Method and device for controlling copying spraying of pericarpium citri reticulatae |
-
2020
- 2020-11-20 CN CN202022708481.5U patent/CN213700447U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112387478A (en) * | 2020-11-20 | 2021-02-23 | 浙江理工大学 | Multi-size full-automatic decorative strip spraying device and control method thereof |
| CN116603661A (en) * | 2023-05-04 | 2023-08-18 | 江门丽宫国际食品股份有限公司 | Method and device for controlling copying spraying of pericarpium citri reticulatae |
| CN116603661B (en) * | 2023-05-04 | 2023-12-29 | 江门丽宫国际食品股份有限公司 | Method and device for controlling copying spraying of pericarpium citri reticulatae |
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