CN213681455U - A miscellaneous hair remove device for in cloth doll toy production process - Google Patents

Abstract

The invention is suitable for the field of toy processing, and provides a miscellaneous hair removing device used in the production process of a cloth doll toy, which comprises a workbench, wherein cloth clamping mechanisms are arranged on two sides of the upper end of the workbench, and a blanking area is arranged between the cloth clamping mechanisms on the two sides; a sliding seat is arranged above the cloth clamping mechanism and is in threaded connection with a horizontally arranged screw rod, two ends of the screw rod are connected with a bearing in a cross beam, the screw rod is in transmission connection with a motor, the cross beam is arranged on an upright column at the upper end of the workbench, a guide rail is arranged between the cross beams at two sides, and the guide rail penetrates through the sliding seat; the lower end of the sliding seat is provided with a cutting die capable of lifting up and down, and the lower end of the sliding seat is also provided with at least two pressing plates capable of lifting up and down; a plurality of fans are installed to workstation one side top, and the opposite side relative to the fan on the workstation extends and is equipped with the recess, and the recess side is equipped with the miscellaneous hair baffle that upwards extends, and the device can make and tailor the incision more level and more smooth to collect the cloth miscellaneous hair piece that drops among the shearing process.

Description

A miscellaneous hair remove device for in cloth doll toy production process

Technical Field

The invention relates to the field of toy processing, in particular to a miscellaneous hair removing device used in the production process of a cloth doll toy.

Background

The cutting machine is a machine which presses a cutting die by means of the acting force of the machine motion to perform punching processing on the non-metal material, and the cutting machine is important equipment for garment production, and can cut a plurality of pieces of cloth with required patterns on the whole cloth through one-time punching.

Please refer to fig. 11, which is a schematic diagram of a formed doll bear, wherein the doll bear is actually made by stitching a plurality of flat pieces of cloth and then filling cotton and other materials therein.

Referring to fig. 8, when a cutting device is used to cut cloth, in order to improve cutting efficiency, an operator generally puts a plurality of cloth materials in order on a work table of the cutting device, and then uses the cutting device to cut a stack of cloth materials at a time.

However, the above clipping method may cause such a situation to occur, please refer to fig. 9, that is: in the cloth with one yard, the more the cloth placed above the cloth is, the larger the cut is cut, and the more the cloth placed below the cloth is, the smoother the cut is; the reason is that the cloth is soft, and the cloth placed above the cloth can naturally deform downwards when being extruded by the cutting tool, so that the generated cut is large; and the cloth of placing below because more pressing close to the workstation (workstation texture is hard), its down deformation occasionally the workstation supports, and its incision just more shows levelly and smoothly. From the result, the cloth which is placed below and has a flat cut is more in line with the production requirement; the skilled manufacturer will therefore place a plurality of weights on the sides of the incision to be cut, which weights in practice have a somewhat "tightening" effect on the upper cloth, which helps the cutting device to cut a more even incision.

However, the above-mentioned way of arranging the weight also creates a situation, please refer to fig. 10, that is: when a weight is pressed on the cloth, the cloth can sink under the influence of the weight, so that the periphery of the cloth moves to the sink position to form wrinkles; at this time, after the cloth is cut, the cut cloth is larger than the originally expected cloth, and the cut notch is not as flat as the expected cloth; therefore, in response to the above-mentioned drawbacks, the applicant has now applied a lint removing device for use in a manufacturing process of a cloth doll to solve the technical problem.

Disclosure of Invention

The invention provides a miscellaneous hair removing device used in the production process of a cloth doll toy, and aims to solve the problems in the background technology.

In order to realize the purpose, the invention adopts the following technical scheme to realize the purpose:

a kind of miscellaneous hair removing device used in the production process of the cloth doll toy, it includes the work level, both sides of upper end of the work level have cloth clamping mechanism, set up as the blanking area between the clamping mechanism of cloth of both sides; a sliding seat is arranged above the cloth clamping mechanism and is in threaded connection with a horizontally arranged screw rod, two ends of the screw rod are connected with a bearing in a cross beam, the screw rod is in transmission connection with a motor, the cross beam is arranged on an upright column at the upper end of the workbench, a guide rail is arranged between the cross beams at two sides, and the guide rail penetrates through the sliding seat; the motor is started to drive the screw rod to rotate, and further drive the sliding seat to move along the arrangement direction of the screw rod and the guide rail; the lower end of the sliding seat is provided with a cutting die capable of lifting up and down, the lower end of the sliding seat is also provided with at least two pressing plates capable of lifting up and down, and the cutting die is positioned among the pressing plates; when cutting, the pressing plate descends to press the lower cloth, and then the cutting die descends to cut the cloth; a plurality of fans are arranged above one side of the workbench, the other side of the workbench, which is opposite to the fans, extends and is provided with a groove, and the side edge of the groove is provided with an upwards extending miscellaneous hair baffle; in the cutting process, the cloth scraps after the cloth is cut are blown to the groove by the fan, and are blocked by the miscellaneous hair baffle plate to be accumulated in the groove, so that the cloth scraps are prevented from interfering the leveling work of the cloth.

Furthermore, a leveling motor is fixedly connected to one side edge of the sliding seat, a leveling screw rod is connected to the output end of the leveling motor in a transmission mode, the leveling screw rod penetrates through the sliding seat, a leveling sliding seat is connected to the leveling screw rod in a threaded mode, and a groove for the leveling sliding seat to move in the direction of the leveling screw rod is formed in the sliding seat; the sliding seat is also provided with a leveling guide rail in a penetrating manner, the leveling guide rail penetrates through the leveling sliding seat, a leveling hydraulic cylinder is fixedly connected onto the leveling sliding seat, and a piston rod of the leveling hydraulic cylinder penetrates through the leveling sliding seat and is connected with the compression roller through a connecting piece in a rotating manner.

The flattening pneumatic cylinder starts to drive the compression roller and hugs closely on cloth, and the flattening motor starts to drive the flattening screw rod and rotates, and then drives the flattening sliding seat and remove along flattening screw rod and flattening guide rail arrangement direction, and then drives the compression roller and carry out the flattening to cloth.

Further, the cloth clamping mechanism comprises a support column arranged at the upper end of the workbench and a first mounting plate arranged at the upper end of the support column, a handle and a clamping plate are respectively arranged on the upper side and the lower side of the first mounting plate, the first mounting plate is in threaded connection with a vertically arranged screw rod, the upper end of the screw rod is connected with the handle, and a bearing seat is arranged between the lower end of the screw rod and the clamping plate; the operator presses the two ends of the cloth by the cloth clamping mechanisms at the two sides, so that the cloth is tiled on the workbench.

Furthermore, limiting plates are arranged on two sides of the guide rail, the screw rod, the leveling guide rail and the leveling screw rod.

Furthermore, the leveling sliding seat is of a U-shaped structure, so that the leveling sliding seat is prevented from being blocked by parts such as a cutting die, a pressing plate and the like.

Furthermore, be provided with the first pneumatic cylinder that is used for driving cutting die oscilaltion on the sliding seat, the cutting die encloses to close by many punching knives and constitutes, the sliding seat below is provided with the second mounting panel, the punching knife is installed at second mounting panel lower extreme, it articulates at second mounting panel lower extreme to have at least one punching knife upper end wherein, be provided with the spring on the punching knife articulated with second mounting panel and be provided with bellied drive block on the punching knife inner wall, the piston rod of first pneumatic cylinder passes the sliding seat downwards and is connected with second mounting panel and initiative board, initiative board and drive block looks adaptation.

Referring to fig. 3 and 6, in an initial state, the driving plate is located above the driving block, and the plurality of punching knives are vertically arranged and enclosed; the first hydraulic cylinder drives the driving plate to descend, when the driving plate descends to be in contact with the upper end face of the driving block, the resistance of the cloth to the cutting die is smaller than the elastic force of the spring due to the fact that the cloth is soft, and the driving block and the driving plate descend together under the action of the driving block in a blocking mode, so that the punching knife is driven to punch the cloth; when the lower end face of the blanking knife is in contact with a workbench of the cutting bed, the blanking knife stops descending, and the driving plate continues descending to push open the driving block, so that the lower end of the blanking knife swings outwards, and cloth is prevented from being clamped between the blanking knife; then the driving plate rises, at the moment, the driving plate continues to rise and is separated from the driving block, and the blanking knife resets.

Furthermore, a baffle plate is arranged at the lower end of the second mounting plate on the inner side of the blanking knife.

Furthermore, a second hydraulic cylinder for driving the pressing plate to ascend and descend is arranged on the sliding seat, and a piston rod of the second hydraulic cylinder penetrates through the sliding seat and is connected with the pressing plate.

The present invention also provides a method for using the apparatus, please refer to fig. 7, which includes the following steps:

s1, stacking the cloth to be cut into a yard, placing the cloth above the blanking area, and clamping the cloth by using a cloth clamping mechanism;

s2, lowering the pressure plate at one side of the cutting die to enable the pressure plate to be tightly pressed above the cloth;

s3, lowering the press roller to enable the press roller to be tightly attached to the upper surface of the cloth, and moving the press roller along the direction of the leveling screw rod to level the wrinkles on the surface of the cloth;

s4, lowering the pressure plate at the other side of the cutting die to enable the pressure plate to be tightly pressed above the cloth;

s5, lowering a cutting die, wherein the cutting die cuts the cloth part between the two pressing plates on the cloth;

s6, lifting the cutting die, the pressing plate and the pressing roller, driving the sliding seat to move to the position above the uncut part of the cloth along the screw direction by the motor, and repeating the steps from S2 to S6.

The invention has the beneficial effects that: the device is provided with the pressing plate capable of lifting up and down to press the cloth, and then the cutting die descends to cut the cloth, so that the cutting cut is smoother; the pressing roller which can move along the leveling screw and can lift up and down is arranged to level the cloth, smooth wrinkles on the cloth and make up for the defect caused by sinking of the cloth under the action of the pressing plate; through the cooperation setting of fan, recess and miscellaneous hair baffle, the cloth piece after cloth is tailor is blown to the recess by the fan to receive miscellaneous hair baffle to block the accumulation in the recess, in order to avoid cloth piece to disturb the flattening work to cloth.

Drawings

FIG. 1 is a schematic view of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is a schematic view of a portion of a cutting die;

FIG. 4 is a schematic view of a platen portion;

FIG. 5 is a schematic diagram of the operation of the apparatus of the present invention when the rolls level the fabric;

FIG. 6 is a schematic diagram of the operation of the cutting die to partially cut the cloth;

FIG. 7 is a schematic diagram of the operation of the press rolls for flattening the cloth;

FIG. 8 is a schematic view of a stack of pieces of cloth;

FIG. 9 is a schematic view of a cloth cut in the background art;

FIG. 10 is a schematic view showing a cloth cut after a weight is placed in the prior art;

fig. 11 is a schematic view of a molded bear.

In the figure: 1. a work table; 2. a cloth clamping mechanism; 201. a support pillar; 202. a first mounting plate; 203. a handle; 204. a clamping plate; 205. a screw rod; 3. a blanking area; 4. a sliding seat; 5. a screw; 6. a motor; 7. a cross beam; 8. a column; 9. a guide rail; 10. cutting the die; 11. pressing a plate; 12. a leveling motor; 13. leveling the screw rod; 14. leveling the sliding seat; 15. leveling the guide rail; 16. leveling hydraulic cylinders; 17. a compression roller; 18. a limiting plate; 19. a first hydraulic cylinder; 20. a punching cutter; 21. a second mounting plate; 22. a spring; 23. a drive block; 24. a driving plate; 25. a baffle plate; 26. a second hydraulic cylinder; 27. a fan; 28. a groove; 29. miscellaneous hair baffle.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without inventive step, are within the scope of the present invention.

As shown in fig. 1-4, a device for removing miscellaneous hair in the production process of a cloth doll toy comprises a workbench 1, wherein cloth clamping mechanisms 2 are arranged on two sides of the upper end of the workbench 1, and a blanking area 3 is arranged between the cloth clamping mechanisms 2 on two sides; a sliding seat 4 is arranged above the cloth clamping mechanism 2, the sliding seat 4 is in threaded connection with a horizontally arranged screw rod 5, two ends of the screw rod 5 are connected with bearings in a cross beam 7, the screw rod 5 is in transmission connection with a motor 6, the cross beam 7 is arranged on an upright post 8 at the upper end of the workbench 1, a guide rail 9 is arranged between the cross beams 7 at two sides, and the guide rail 9 penetrates through the sliding seat 4; the motor 6 is started to drive the screw rod 5 to rotate, and further drive the sliding seat 4 to move along the arrangement direction of the screw rod 5 and the guide rail 9; the lower end of the sliding seat 4 is provided with a cutting die 10 capable of ascending and descending up and down, the lower end of the sliding seat 4 is also provided with at least two pressing plates 11 capable of ascending and descending up and down, and the cutting die 10 is positioned among the pressing plates 11; when cutting, the press plate 11 descends to press the lower cloth, and then the cutting die 10 descends to cut the cloth; a plurality of fans 27 are arranged above one side of the workbench 1, a groove 28 is formed in the other side, opposite to the fans 27, of the workbench 1 in an extending mode, and a miscellaneous hair baffle 29 extending upwards is arranged on the side edge of the groove 28; during cutting, the cut cloth scraps of the cloth are blown to the groove 28 by the fan 27 and blocked by the miscellaneous hair baffle 29 to be accumulated in the groove 28, so that the cloth scraps are prevented from interfering with the flattening work of the cloth.

Furthermore, a leveling motor 12 is fixedly connected to one side edge of the sliding seat 4, a leveling screw 13 is connected to the output end of the leveling motor 12 in a transmission manner, the leveling screw 13 penetrates through the sliding seat 4, a leveling sliding seat 14 is screwed on the leveling screw 13, and a slot for the leveling sliding seat 14 to move along the direction of the leveling screw 13 is formed in the sliding seat 4; the sliding seat 4 is also provided with a leveling guide rail 15 in a penetrating way, the leveling guide rail 15 penetrates through the leveling sliding seat 14, a leveling hydraulic cylinder 16 is fixedly connected onto the leveling sliding seat 14, and a piston rod of the leveling hydraulic cylinder 16 penetrates through the leveling sliding seat 14 and is connected with a press roller 17 in a rotating way through a connecting piece.

The leveling hydraulic cylinder 16 is started to drive the compression roller 17 to cling to the cloth, the leveling motor 12 is started to drive the leveling screw 13 to rotate, and then the leveling sliding seat 14 is driven to move along the arrangement direction of the leveling screw 13 and the leveling guide rail 15, and then the compression roller 17 is driven to level the cloth.

Further, the cloth clamping mechanism 2 comprises a support column 201 arranged at the upper end of the workbench 1 and a first mounting plate 202 arranged at the upper end of the support column 201, a handle 203 and a clamping plate 204 are respectively arranged at the upper side and the lower side of the first mounting plate 202, the first mounting plate 202 is in threaded connection with a vertically arranged screw rod 205, the upper end of the screw rod 205 is connected with the handle 203, and a bearing seat is arranged between the lower end of the screw rod 205 and the clamping plate 204; the operator presses the two ends of the cloth by the cloth clamping mechanisms 2 at the two sides, so that the cloth is tiled on the workbench 1.

Further, limiting plates 18 are arranged on two sides of the guide rail 9, the screw 5, the leveling guide rail 15 and the leveling screw 13.

Further, the flattening sliding block 14 has a U-shaped structure, which is designed to prevent the moving of the flattening sliding block 14 from being obstructed by the cutting die 10, the pressing plate 11, and other parts.

Furthermore, a first hydraulic cylinder 19 for driving the cutting die 10 to ascend and descend is arranged on the sliding seat 4, the cutting die 10 is formed by enclosing a plurality of punching knives 20, a second mounting plate 21 is arranged below the sliding seat 4, the punching knives 20 are mounted at the lower end of the second mounting plate 21, the upper end of at least one punching knife 20 is hinged at the lower end of the second mounting plate 21, a spring 22 is arranged on the punching knife 20 hinged with the second mounting plate 21, a protruding driving block 23 is arranged on the inner wall of each punching knife 20, a piston rod of the first hydraulic cylinder 19 penetrates through the sliding seat 4 downwards to be connected with the second mounting plate 21 and a driving plate 24, and the driving plate 24 is matched with the driving block 23.

Referring to fig. 3 and 6, in an initial state, the driving plate 24 is located above the driving block 23, and the plurality of punching knives 20 are vertically arranged and enclosed; the first hydraulic cylinder 19 drives the driving plate 24 to descend, when the driving plate 24 descends to be in contact with the upper end face of the driving block 23, the resistance of the cloth to the cutting die 10 is smaller than the elastic force of the spring 22 due to the fact that the cloth is soft, and the driving block 23 is used for assisting in blocking the driving plate 24, so that the driving block 23 and the driving plate 24 descend together, and the punching knife 20 is driven to punch the cloth; when the lower end surface of the blanking knife 20 is contacted with the workbench 1 of the cutting bed, the blanking knife 20 stops descending, and the driving plate 24 continues descending to push open the driving block 23, so that the lower end of the blanking knife 20 swings outwards to avoid the cloth from being clamped between the blanking knives 20; then the driving plate 24 rises, at this time, the driving plate 24 continues to rise and is separated from the driving block 23, and the blanking knife 20 is reset.

Further, a baffle 25 is provided at the lower end of the second mounting plate 21 inside the punching blade 20.

Further, a second hydraulic cylinder 26 for driving the platen 11 to move up and down is provided on the slide base 4, and a piston rod of the second hydraulic cylinder 26 penetrates the slide base 4 and is connected to the platen 11.

The specific working principle of the invention is as follows: referring to fig. 7, the present invention operates by the following steps;

s1, stacking the cloth to be cut into a yard, placing the cloth above the blanking area 3, and clamping the cloth by using the cloth clamping mechanism 2;

s2, lowering the pressure plate 11 at one side of the cutting die 10 to enable the pressure plate 11 to be tightly pressed above the cloth;

s3, lowering the press roller 17 to enable the press roller 17 to be attached to the upper surface of the cloth, and moving the press roller 17 along the direction of the leveling screw 13 to level the wrinkles on the surface of the cloth;

s4, lowering the pressure plate 11 on the other side of the cutting die 10 to enable the pressure plate 11 to be tightly pressed above the cloth;

s5, lowering the cutting die 10, and cutting the cloth part between the two pressing plates 11 on the cloth by the cutting die 10;

s6, the cutting die 10, the pressing plate 11 and the pressing roller 17 are lifted, the motor 6 drives the sliding seat 4 to move to the upper part of the cloth which is not cut yet along the screw 5 direction, and the steps from S2 to S6 are repeated.

It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.

Claims (8)

1. A miscellaneous hair removing device used in the production process of a cloth doll toy comprises a workbench, wherein cloth clamping mechanisms are arranged on two sides of the upper end of the workbench, and a blanking area is arranged between the cloth clamping mechanisms on the two sides; a sliding seat is arranged above the cloth clamping mechanism and is in threaded connection with a horizontally arranged screw rod, two ends of the screw rod are connected with a bearing in a cross beam, the screw rod is in transmission connection with a motor, the cross beam is arranged on an upright column at the upper end of the workbench, a guide rail is arranged between the cross beams at two sides, and the guide rail penetrates through the sliding seat; the lower end of the sliding seat is provided with a cutting die capable of lifting up and down, and the cutting die is characterized in that the lower end of the sliding seat is also provided with at least two pressing plates capable of lifting up and down, and the cutting die is positioned among the pressing plates; the fan-type air conditioner is characterized in that a plurality of fans are installed above one side of the workbench, the other side, opposite to the fans, of the workbench extends and is provided with a groove, and the side edge of the groove is provided with a rough baffle extending upwards.

2. The miscellaneous hair removing device for use in the production process of cloth doll toys as claimed in claim 1, wherein a leveling motor is fixedly connected to one side of the sliding seat, a leveling screw rod is connected to an output end of the leveling motor in a transmission manner, the leveling screw rod penetrates through the sliding seat, a leveling sliding seat is screwed to the leveling screw rod, and a slot for the leveling sliding seat to move along a direction of the leveling screw rod is formed in the sliding seat; the leveling device is characterized in that a leveling guide rail is further arranged on the sliding seat in a penetrating mode and penetrates through the leveling sliding seat, a leveling hydraulic cylinder is fixedly connected to the leveling sliding seat, and a piston rod of the leveling hydraulic cylinder penetrates through the leveling sliding seat and is connected with the compression roller through a connecting piece in a rotating mode.

3. The miscellaneous hair removing device for the production process of the cloth doll toy according to claim 1, wherein the cloth clamping mechanism comprises a support column arranged at the upper end of the workbench and a first mounting plate arranged at the upper end of the support column, a handle and a clamping plate are respectively arranged at the upper side and the lower side of the first mounting plate, the first mounting plate is in threaded connection with a vertically arranged screw rod, the upper end of the screw rod is connected with the handle, and a bearing seat is arranged between the lower end of the screw rod and the clamping plate.

4. The miscellaneous hair removal device for use in the production of cloth doll toys of claim 2, wherein the guide rail, the screw, the leveling guide rail and the leveling screw are provided with a limiting plate on both sides.

5. The device of claim 2, wherein the flattening sliding base has a substantially U-shaped configuration.

6. The miscellaneous hair remove device for cloth doll toy production process of claim 3, characterized in that, be provided with the first pneumatic cylinder that is used for driving cutting die to go up and down on the sliding seat, cutting die comprises many blanking swoves are enclosed and close, be provided with the second mounting panel below the sliding seat, the blanking sword is installed at the second mounting panel lower extreme, wherein has at least one blanking sword upper end to articulate at the second mounting panel lower extreme, is provided with the spring and is provided with bellied drive block on the blanking sword inner wall with second mounting panel articulated blanking sword, the piston rod of first pneumatic cylinder passes the sliding seat downwards and is connected with second mounting panel and initiative board, initiative board and drive block looks adaptation.

7. The lint removing device for use in the production of a cloth doll toy according to claim 6, wherein the lower end of the second mounting plate is provided with a baffle plate at an inner side of the cutting blade.

8. The device for removing miscellaneous hairs in the production process of the cloth doll toy as claimed in claim 1, wherein the sliding seat is provided with a second hydraulic cylinder for driving the pressing plate to move up and down, and a piston rod of the second hydraulic cylinder penetrates through the sliding seat and is connected with the pressing plate.

Images