CN213672821U - Movable processing production line for steel - Google Patents

Abstract

The utility model discloses a movable processing production line for steel products, which comprises a first container, a second container, a first rail device, a second rail device, a polishing device, a paint spraying device, a drying device, a first side position changing machine, a second position changing machine, a plasma cutting machine, a robot automatic welding machine and a crane device, wherein the second container is positioned at one side of the first container, the front end of the first container is symmetrically provided with a first door opening which penetrates through the first container and the second container, the first rail device is symmetrically arranged in the first container, two ends of the first rail device extend out of the first container from the first door opening, the polishing device is arranged at the bottom end inside the first container and positioned above one of the first rail devices, the paint spraying device is arranged at one side of the polishing device in the first container, the drying device is arranged at one side of the first rail device in the first container, the first side positioner is arranged in the first container and is positioned above the other first rail device.

Description

Movable processing production line for steel

Technical Field

The utility model relates to a steel processing production facility field specifically indicates a portable processing lines of steel.

Background

In reality, steel has a plurality of purposes, some steel is directly used, some steel needs to be reprocessed and then used, but the steel is mostly reprocessed in a fixed factory building and then transported to a use place after being processed, but the steel is troublesome, and much time is wasted on the road, so that a steel movable processing production line is designed aiming at the situation.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome the defect of above-mentioned technique, provide a portable processing lines of steel.

In order to solve the technical problem, the utility model provides a technical scheme is a portable processing lines of steel: the automatic welding and conveying device comprises a first container, a second container, a first rail device, a second rail device, a polishing device, a paint spraying device, a drying device, a first edge position changing machine, a second position changing machine, a plasma cutting machine, an automatic robot welding machine and a crane device, wherein the second container is positioned on one side of the first container, a first door opening is symmetrically formed in the front end of the first container and penetrates through the first container and the second container, the first rail devices are symmetrically arranged in the first container, two ends of each first rail device extend out of the first door opening to form the first container, the polishing device is arranged at the bottom end inside the first container and is positioned above one of the first rail devices, the paint spraying device is arranged on one side of the polishing device in the first container, the drying device is arranged on one side of the first rail device in the first container, the first side positioner is arranged in the first container and is positioned above another first rail device, the plasma cutting machine is arranged on one side of the first side positioner in the first container, the second rail device is symmetrically arranged in the second container, one end of the second rail device extends out of a first door opening on one side of the second container, the second positioner is symmetrically arranged at the inner bottom end of the second container, the second positioner is positioned above the second rail device, the robot automatic welding machine is arranged at the middle part of the inner bottom end of the second container, and crane devices are symmetrically arranged at the upper ends of the first container and the second container.

As an improvement, the first rail device comprises a first motor, a motor frame, a first rail and a first rolling device, the motor frame is symmetrically arranged at two ends of the first rail, the first motor is arranged in the motor frame, a rolling shaft is arranged on the first motor, the first rolling device is correspondingly arranged on the first rail and is in rolling fit with the first rail, a rope is arranged on the rolling shaft, and the rope is connected with the corresponding first rolling device;

the second rail device comprises a second rail and a second rolling device, and the second rolling device is correspondingly arranged on the second rail and is in rolling fit with the second rail;

the second rolling device comprises a second supporting vehicle, a second hydraulic cylinder and a second rotating shaft, the second supporting vehicle and the second track are in rolling fit, the second hydraulic cylinder is arranged at the upper end of the second supporting vehicle, a second supporting plate is arranged at the upper end of the second hydraulic cylinder, a second adjusting plate is symmetrically arranged on the second supporting plate, a second limiting groove is formed in the second adjusting plate, the second limiting groove is provided with more than six parts, the second rotating shaft is symmetrically arranged in two corresponding second limiting grooves in the second adjusting plate, a second roller is arranged on the second rotating shaft in a rotating mode, and the rope and the corresponding second supporting vehicle are connected.

As the improvement, first rolling device includes first supporting vehicle, first pneumatic cylinder and first axis of rotation, first supporting vehicle and the cooperation of first track roll, first pneumatic cylinder sets up in first supporting vehicle upper end, first pneumatic cylinder upper end is equipped with first backup pad, the symmetry is equipped with first regulating plate in the first backup pad, be equipped with first spacing groove on the first regulating plate, first spacing groove is equipped with more than six, first axis of rotation symmetry sets up two first spacing inslots that correspond on first regulating plate, it is equipped with first roller to rotate in the first axis of rotation, the rope is connected with the first supporting vehicle that corresponds.

As an improvement, the polishing device comprises a polishing frame, a controller, a slide rail, a trolley, a second motor, a third motor and a support, the polishing frame is arranged on a first container and is positioned above a first rail device, the controller is arranged at the upper end of the polishing frame, the slide rail is arranged on one side of the first rail device, the trolley is matched with the slide rail, the support is obliquely arranged on the trolley at one end close to the first rail device, a rotating shaft is rotatably arranged at the upper end of the support, steel wire rolling brushes are symmetrically arranged at two ends of the rotating shaft, a first gear is arranged in the middle of the rotating shaft, the second motor is arranged at the other end of the trolley, a second gear is arranged on the second motor, the first gear and the second gear are connected through a chain, the third motor is arranged on one side of the second motor on the trolley, and wheel sets are symmetrically arranged at the lower end of the trolley, and a third gear is arranged on one of the wheel sets, and the third gear is connected with a third motor through a gear.

As an improvement, the paint spraying device comprises a paint spraying frame, a paint sprayer and a controller, the paint spraying frame is arranged on a first container and is located on one side of a first side positioner far away from a first rail device, the controller is arranged at the upper end of the paint spraying frame, and the paint sprayer is arranged in the middle of the paint spraying frame.

As an improvement, the rear ends of the symmetrically arranged crane devices are connected through bolts, each crane device comprises a crane and a third rail, the cranes are arranged on the third rails and are in sliding fit with the third rails, and two ends of each third rail are symmetrically provided with baffles which are matched with the cranes.

As an improvement, the side ends of the first container and the second container are respectively provided with a second door hole, and the second door holes penetrate through the first container and the second container.

As an improvement, the drying device is positioned on the oblique opposite side of the paint spraying device.

Compared with the prior art, the utility model the advantage lie in: the device is provided with a grinding device, a paint spraying device, a drying device, a plasma cutting machine and an automatic robot welding machine, can cut, grind, spray paint, dry and weld steel, realizes integrated processing, is provided with a crane device to conveniently carry out feeding and blanking, is provided with a first side positioner and a second positioner which can fix the steel and carry out angle adjustment when cutting or welding the steel, is arranged in a first container or a second container, can be integrally conveyed to a destination and then reprocess the steel at the destination, is suitable for different scenes, can carry out reprocessing of the steel by carrying out brief expansion, greatly improves the rust removal, blanking precision and welding forming, is more convenient, greatly saves the transportation time of materials and improves the working efficiency, and greatly helps to shorten the construction period for improving the quality of a larger data center petroleum pipeline and gas pipeline processing, the manpower is saved.

Drawings

Fig. 1 is a schematic view of a first structure of a mobile processing production line for steel products.

Fig. 2 is a second schematic structural view of the steel mobile processing production line of the present invention.

FIG. 3 is a schematic view of a third structure of the mobile steel processing line of the present invention.

Fig. 4 is a cross-sectional view at a-a in fig. 2.

Fig. 5 is a sectional view at B-B in fig. 3.

Fig. 6 is a fourth schematic structural view of the mobile steel processing line of the present invention.

Fig. 7 is a partially enlarged view at C in fig. 1.

Fig. 8 is a partial enlarged view at D in fig. 1.

Fig. 9 is a partial enlarged view at E in fig. 6.

Fig. 10 is a partially enlarged view at F in fig. 6.

Fig. 11 is a partial enlarged view at G in fig. 1.

As shown in the figure: 1. a first container, 2, a second container, 3, a first side positioner, 4, a second positioner, 5, a plasma cutting machine, 6, a robot automatic welding machine, 7, a first door opening, 8, a first motor, 9, a motor frame, 10, a first track, 11, a roller, 12, a rope, 13, a first support vehicle, 14, a first hydraulic cylinder, 15, a first rotating shaft, 16, a first support plate, 17, a first adjusting plate, 18, a first limiting groove, 19, a first roller, 20, a grinding frame, 21, a controller, 22, a slide rail, 23, a trolley, 24, a second motor, 25, a third motor, 26, a support, 27, a rotating shaft, 28, a steel wire rolling brush, 29, a first gear, 30, a second gear, 31, a wheel set, 32, a third gear, 33, a paint spraying frame, 34, a paint spraying machine, 35, a manipulator, 36, a second track, 37, a second support vehicle, 38. a second hydraulic cylinder 39, a second rotating shaft 40, a second supporting plate 41, a second adjusting plate 42, a second limiting groove 43, a second roller 44, a crane 45, a third rail 46, a baffle plate 47, a second door opening 48 and a drying device.

Detailed Description

The following will explain the present invention in detail with reference to the drawings.

With reference to the attached drawings 1-11, a steel movable processing production line comprises a first container 1, a second container 2, a first rail device, a second rail device, a polishing device, a paint spraying device, a drying device 48, a first edge position changing machine 3, a second position changing machine 4, a plasma cutting machine 5, an automatic robot welding machine 6 and a crane device, wherein the second container 2 is positioned on one side of the first container 1, a first door opening 7 is symmetrically arranged at the front end of the first container 1, the first door opening 7 penetrates through the first container 1 and the second container 2, the first rail devices are symmetrically arranged in the first container 1, two ends of each first rail device extend out of the first container 1 from the first door opening 7, the polishing device is arranged at the bottom end inside the first container 1 and positioned above one of the first rail devices, the paint spraying device is arranged on one side of the polishing device in the first container 1, drying device 48 sets up one side of first rail set in first container 1, first side machine of shifting 3 sets up in first container 1 and is located another first rail set top, plasma cutting machine 5 sets up one side of first side machine of shifting 3 in first container 1, second rail set symmetry sets up in second container 2, second rail set's one end extends from the first door opening 7 of second container 2 one side, second machine of shifting 4 symmetry sets up in the inside bottom of second container 2, second machine of shifting 4 is located second rail set top, robot automatic weld machine 6 sets up in second container 2 inner bottom end middle part, equal symmetry in first container 1 and second container 2 upper end is equipped with the loop wheel machine device.

The first rail device comprises a first motor 8, a motor frame 9, a first rail 10 and first rolling devices, the motor frame 9 is symmetrically arranged at two ends of the first rail 10, the first motor 8 is arranged in the motor frame 9, a rolling shaft 11 is arranged on the first motor 8, the first rolling devices are correspondingly arranged on the first rail 10 and are in rolling fit with the first rail 10, a rope 12 is arranged on the rolling shaft 11, and the rope 12 is connected with the corresponding first rolling devices;

the second rail device comprises a second rail 36 and a second rolling device, and the second rolling device is correspondingly arranged on the second rail 36 and is in rolling fit with the second rail 36;

the second rolling device includes second support car 37, second hydraulic cylinder 38 and second axis of rotation 39, second support car 37 and the cooperation of rolling of second track 36, second hydraulic cylinder 38 sets up in second support car 37 upper end, second hydraulic cylinder 38 upper end is equipped with second support plate 40, the symmetry is equipped with second regulating plate 41 in the second support plate 40, be equipped with second spacing groove 42 on the second regulating plate 41, second spacing groove 42 is equipped with more than six, second axis of rotation 39 symmetry sets up on second regulating plate 41 in two corresponding second spacing grooves 42, it is equipped with second roller 43 to rotate on second axis of rotation 39, rope 12 is connected with the second support car 37 that corresponds.

First rolling device includes first support vehicle 13, first pneumatic cylinder 14 and first axis of rotation 15, first support vehicle 13 and the cooperation of rolling of first track 10, first pneumatic cylinder 14 sets up in first support vehicle 13 upper end, first pneumatic cylinder 14 upper end is equipped with first backup pad 16, the symmetry is equipped with first regulating plate 17 on the first backup pad 16, be equipped with first spacing groove 18 on the first regulating plate 17, first spacing groove 18 is equipped with more than six, first axis of rotation 15 symmetry sets up two first spacing grooves 18 that correspond on first regulating plate 17, it is equipped with first roller 19 to rotate on first axis of rotation 15, rope 12 is connected with the first support vehicle 13 that corresponds.

The grinding device comprises a grinding frame 20, a controller 21, a sliding rail 22, a pulley plate trolley 23, a second motor 24, a third motor 25 and a support 26, wherein the grinding frame 20 is arranged on the first container 1 and positioned above the first rail device, the controller 21 is arranged at the upper end of the grinding frame 20, the sliding rail 22 is arranged at one side of the first rail device, the pulley plate trolley 23 is matched with the sliding rail 22, the support 26 is upwards obliquely arranged at one end, close to the first rail device, of the pulley plate trolley 23, a rotating shaft 27 is rotatably arranged at the upper end of the support 26, steel wire rolling brushes 28 are symmetrically arranged at two ends of the rotating shaft 27, a first gear 29 is arranged in the middle of the rotating shaft 27, the second motor 24 is arranged at the other end of the pulley plate trolley 23, a second gear 30 is arranged on the second motor 24, the first gear 29 is connected with the second gear 30 through a chain, the third motor 25 is arranged at one side of the second motor 24 on the pulley plate trolley 23, the pulley plate trolley 23 is provided with wheel sets 31 at the lower end thereof symmetrically, wherein one of the wheel sets 31 is provided with a third gear 32, and the third gear 32 is connected with the third motor 25 through a gear.

The paint spraying device comprises a paint spraying frame 33, a paint sprayer 34 and a controller 35, wherein the paint spraying frame 33 is arranged on the first container 1 and located on one side of the first side positioner 3 far away from the first rail device, the controller 35 is arranged at the upper end of the paint spraying frame 33, and the paint sprayer 34 is arranged in the middle of the paint spraying frame 33.

The rear ends of the symmetrically arranged crane devices are connected through bolts, each crane device comprises a crane 44 and a third rail 45, each crane 44 is arranged on the corresponding third rail 45 and is in sliding fit with the corresponding third rail 45, two ends of each third rail 45 are symmetrically provided with baffle plates 46, and the baffle plates 46 are matched with the corresponding cranes 44.

The side ends of the first container 1 and the second container 2 are both provided with a second door opening 47, and the second door opening 47 penetrates through the first container 1 and the second container 2.

The drying device 48 is located diagonally opposite the painting device.

When the utility model is implemented specifically, in use, firstly, cut steel is hoisted to a first rail device matched with a grinding device through a crane device on a first container 1, then the height of the steel is adjusted through a first hydraulic cylinder 14 on a first rolling device, a first rotating shaft 15 can be adjusted to a corresponding first limiting groove 18 according to the diameter of the steel, then a first motor 8 far away from one end of the steel is started, a roller 11 connected with the first motor 8 rotates and can pull the first rolling device to move on a first rail 10 through a rope 12, when the steel is close to the grinding device, a second motor 24 and a third motor 25 are started through a controller 21, the second motor 24 can drive a steel wire rolling brush 28 to rotate, the third motor 25 can drive a pulley plate trolley 23 to move on a slide rail 22 to the first rail 10, when the steel wire rolling brush 28 contacts the steel, the third motor 25 is turned off, the steel is ground by the steel wire rolling brush 28, meanwhile, due to the friction between the steel wire rolling brush 28 and the steel, the steel also rotates on the first roller 19, the paint sprayer 34 is started by the manipulator 35, the paint sprayer 34 sprays paint on the steel passing through the paint sprayer 34, the paint is sprayed uniformly due to the rotation of the steel, after the paint is sprayed, the steel is dried by the drying device 48, then the first motor 8 at the other end is started, the roller 11 connected with the first motor 8 rotates, the first rolling device is pulled by the rope 12 to move back on the first track 10, the steel is hung to one first track device matched with the first side shifting machine 3 by the crane device on the first container 1, the height of the steel can be adjusted by the first hydraulic cylinder 14 on the first rolling device, the first rotating shaft 15 can be adjusted into the corresponding first limiting groove 18 according to the diameter of the steel, the first rolling device is moved to fix the steel on the first edge displacement machine 3, and then the steel is cut by the plasma cutting machine 5; the steel sprayed and dried by the paint is sent to one of the second rail devices through a crane device on the second container 2, then the height of the steel is adjusted through the second hydraulic cylinder 38, the second rotating shaft 39 can be adjusted to the corresponding second limiting groove 42 according to the diameter of the steel, the second rolling device is moved to fix the steel on the second positioner 4, and then the welding operation is carried out through the automatic robot welding machine 6;

can cut, polish, spray paint, dry and weld steel, realize the integrated processing.

The present invention and the embodiments thereof have been described above, but the description is not limited thereto, and the embodiment shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should understand that they should not be limited to the embodiments described above, and that they can design the similar structure and embodiments without departing from the spirit of the invention.

Claims (8)

1. The utility model provides a portable processing lines of steel which characterized in that: the automatic welding and conveying device comprises a first container (1), a second container (2), a first rail device, a second rail device, a grinding device, a paint spraying device, a drying device (48), a first side position changing machine (3), a second position changing machine (4), a plasma cutting machine (5), a robot automatic welding machine (6) and a crane device, wherein the second container (2) is positioned on one side of the first container (1), a first door opening (7) is symmetrically arranged at the front end of the first container (1), the first door opening (7) penetrates through the first container (1) and the second container (2), the first rail device is symmetrically arranged in the first container (1), two ends of the first rail device extend out of the first container (1) from the first door opening (7), the grinding device is arranged at the bottom end inside the first container (1) and positioned above one of the first rail devices, the paint spraying device is arranged on one side of a grinding device in a first container (1), the drying device (48) is arranged on one side of a first rail device in the first container (1), the first edge position changing machine (3) is arranged in the first container (1) and is positioned above another first rail device, the plasma cutting machine (5) is arranged on one side of the first edge position changing machine (3) in the first container (1), the second rail devices are symmetrically arranged in a second container (2), one end of each second rail device extends out of a first door opening (7) on one side of the second container (2), the second position changing machines (4) are symmetrically arranged at the bottom end in the second container (2), the second position changing machines (4) are positioned above the second rail devices, the robot automatic welding machine (6) is arranged in the middle of the bottom end in the second container (2), and crane devices are symmetrically arranged at the upper ends of the first container (1) and the second container (2).

2. The mobile steel product processing line of claim 1, wherein: the first rail device comprises a first motor (8), a motor frame (9), a first rail (10) and first rolling devices, the motor frame (9) is symmetrically arranged at two ends of the first rail (10), the first motor (8) is arranged in the motor frame (9), a rolling shaft (11) is arranged on the first motor (8), the first rolling devices are correspondingly arranged on the first rail (10) and are in rolling fit with the first rail (10), a rope (12) is arranged on the rolling shaft (11), and the rope (12) is connected with the corresponding first rolling devices;

the second rail device comprises a second rail (36) and a second rolling device, and the second rolling device is correspondingly arranged on the second rail (36) and is in rolling fit with the second rail (36);

the second rolling device comprises a second support vehicle (37), a second hydraulic cylinder (38) and a second rotating shaft (39), the second support vehicle (37) and a second rail (36) are matched in a rolling mode, the second hydraulic cylinder (38) is arranged at the upper end of the second support vehicle (37), a second support plate (40) is arranged at the upper end of the second hydraulic cylinder (38), a second adjusting plate (41) is symmetrically arranged on the second support plate (40), a second limit groove (42) is formed in the second adjusting plate (41), the second limit groove (42) is provided with more than six, the second rotating shaft (39) is symmetrically arranged in two corresponding second limit grooves (42) in the second adjusting plate (41), a second roller (43) is arranged on the second rotating shaft (39) in a rotating mode, and the rope (12) is connected with the corresponding second support vehicle (37).

3. The mobile steel product processing line of claim 2, wherein: first rolling device includes first supporting vehicle (13), first pneumatic cylinder (14) and first axis of rotation (15), first supporting vehicle (13) and first track (10) roll cooperation, first pneumatic cylinder (14) set up in first supporting vehicle (13) upper end, first pneumatic cylinder (14) upper end is equipped with first backup pad (16), the symmetry is equipped with first regulating plate (17) on first backup pad (16), be equipped with first spacing groove (18) on first regulating plate (17), first spacing groove (18) are equipped with more than six, first axis of rotation (15) symmetry sets up in two first spacing grooves (18) that correspond on first regulating plate (17), it is equipped with first roller (19) to rotate on first axis of rotation (15), rope (12) and first supporting vehicle (13) that correspond are connected.

4. The mobile steel product processing line of claim 1, wherein: the grinding device comprises a grinding frame (20), a controller (21), a sliding rail (22), a trolley (23), a second motor (24), a third motor (25) and a support (26), wherein the grinding frame (20) is arranged on a first container (1) and is positioned above a first rail device, the controller (21) is arranged at the upper end of the grinding frame (20), the sliding rail (22) is arranged on one side of the first rail device, the trolley (23) is matched with the sliding rail (22), the support (26) is upwards obliquely arranged at one end, close to the first rail device, of the trolley (23), a rotating shaft (27) is rotatably arranged at the upper end of the support (26), steel wire rolling brushes (28) are symmetrically arranged at two ends of the rotating shaft (27), a first gear (29) is arranged in the middle of the rotating shaft (27), and the second motor (24) is arranged at the other end of the trolley (23), be equipped with second gear (30) on second motor (24), first gear (29) and second gear (30) pass through the chain and connect, one side of second motor (24) is equipped with third motor (25) on pulley board car (23), pulley board car (23) lower extreme symmetry is equipped with wheelset (31), one of them be equipped with third gear (32) on wheelset (31), third gear (32) and third motor (25) pass through gear connection.

5. The mobile steel product processing line of claim 1, wherein: the paint spraying device comprises a paint spraying frame (33), a paint sprayer (34) and a controller (35), wherein the paint spraying frame (33) is arranged on a first container (1) and located on one side of a first edge displacement machine (3) far away from a first rail device, the controller (35) is arranged at the upper end of the paint spraying frame (33), and the paint sprayer (34) is arranged in the middle of the paint spraying frame (33).

6. The mobile steel product processing line of claim 1, wherein: the rear ends of the crane devices are symmetrically arranged and connected through bolts, each crane device comprises a crane (44) and a third rail (45), the cranes (44) are arranged on the third rails (45) and are in sliding fit with the third rails (45), two ends of each third rail (45) are symmetrically provided with baffle plates (46), and the baffle plates (46) are matched with the cranes (44).

7. The mobile steel product processing line of claim 1, wherein: the side ends of the first container (1) and the second container (2) are both provided with second door holes (47), and the second door holes (47) penetrate through the first container (1) and the second container (2).

8. The mobile steel product processing line of claim 1, wherein: the drying device (48) is positioned on the oblique opposite surface of the paint spraying device.

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