CN213635724U - Quantitative vacuum impregnation mechanism - Google Patents
Quantitative vacuum impregnation mechanism Download PDFInfo
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- CN213635724U CN213635724U CN202022965370.2U CN202022965370U CN213635724U CN 213635724 U CN213635724 U CN 213635724U CN 202022965370 U CN202022965370 U CN 202022965370U CN 213635724 U CN213635724 U CN 213635724U
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Abstract
The utility model relates to a quantitative vacuum impregnation mechanism, which comprises an impregnation groove, a piston supporting plate, a liquid inlet conduit, a liquid outlet conduit, a cover plate, a liquid storage tank, a vacuum backflow barrel, a first fixing plate, a second fixing plate, a third fixing plate, a supporting column, a transmission module, a first transmission rod and a second transmission rod; the impregnation groove is provided with a piston cylinder; grooves are formed in the two sides of the piston cylinder; a piston is arranged in the piston cylinder; the middle part of the piston cylinder is provided with a through hole. The utility model discloses simple structure, reasonable in design provides a quantitative vacuum contains and soaks mechanism, and the stock solution volume that changes the piston cylinder through the promotion of piston reaches liquid ration control to and vacuum reflux bucket absorbs liquid, realize containing liquid volume ration control and liquid cyclic utilization and the reliability of liquid recovery reuse good, and come reduction in production cost. The problem that the traditional capacitor element cannot accurately control the liquid volume and recycle the liquid in impregnation is solved, and the method has great popularization value and practicability.
Description
Technical Field
The utility model belongs to condenser manufacturing apparatus field, especially a quantitative vacuum soaks and constructs.
Background
In the manufacturing of the aluminum electrolytic capacitor, the electrolyte in the capacitor enters the capacitor element through the impregnation process, firstly, the monomer solution is impregnated to enable the monomer to enter the capacitor element, then, the oxidant solution is impregnated to enable the oxidant to enter the element, the prior automatic vacuum impregnation machine does not realize quantitative automatic liquid adding of the relatively concentrated impregnation liquid in the production, the liquid volume injected by the prior liquid injection mode (the concentration of the relatively concentrated impregnation liquid is high) cannot be accurately and uniformly supplied to the element core of the aluminum electrolytic capacitor to carry out the process treatment of the impregnation liquid, the liquid cannot be recycled, the defect that the liquid volume cannot be accurately controlled exists, the liquid volume is insufficient, the service life of the product is short, and the product can directly become a defective product in serious cases.
Disclosure of Invention
An object of the utility model is to overcome prior art not enough, provide a quantitative vacuum and contain mechanism of soaking, the stock solution volume that changes the piston cylinder through the promotion of piston reaches liquid ration control to and vacuum reflux bucket absorbs liquid, realize containing liquid volume ration control and liquid cyclic utilization, solve traditional electric capacity element and contain the problem that can't accurate control liquid volume and liquid cyclic recycle contain.
The utility model provides a its technical problem take following technical scheme to realize:
the utility model provides a mechanism is soaked in ration vacuum which characterized in that: the device comprises a soaking tank, a piston supporting plate, a liquid inlet guide pipe, a liquid outlet guide pipe, a cover plate, a liquid storage tank, a vacuum backflow barrel, a first fixing plate, a second fixing plate, a third fixing plate, a supporting column, a transmission module, a first transmission rod and a second transmission rod; the impregnation groove is provided with a piston cylinder; grooves are formed in the two sides of the piston cylinder; a piston is arranged in the piston cylinder; the middle part of the piston cylinder is provided with a through hole; the piston cylinders are communicated with each other through the through holes and are respectively communicated with the liquid inlet guide pipe and the liquid outlet guide pipe; the liquid inlet conduit is connected with the liquid storage tank; the liquid outlet conduit is connected with the vacuum reflux barrel; the middle part of the first fixing plate is provided with a hollow groove; the first transmission rod passes through the first fixing plate and is fixedly connected with the bottom of the impregnation trough; the second transmission rod penetrates through the first fixing plate and is fixedly connected with the bottom of the piston supporting plate; the first transmission rod and the second transmission rod are respectively connected with the transmission module.
Furthermore, the groove on the upper surface of the impregnation groove is communicated with the liquid outlet conduit.
Furthermore, the piston cylinders in the soaking tank are distributed in an array mode, the piston cylinders distributed in the same column are communicated with each other, and the soaking tank is composed of a plurality of arranged piston cylinders.
Furthermore, the number of the piston cylinders corresponds to that of the pistons, one piston is arranged in each piston cylinder, and the bottom of each piston is fixedly connected with the piston supporting plate.
Furthermore, the piston moves up and down in the piston cylinder, the movement of the piston controls the conduction and the closing of the through hole, the piston moves to the position of submerging the through hole, and the piston cylinder stores liquid.
Furthermore, the impregnation tank is arranged below the cover plate, sealant is arranged on the joint end face of the impregnation tank and the cover plate, and the impregnation tank is lifted to joint the cover plate under the pushing of the first transmission rod.
Furthermore, the cover plate is internally provided with clamps, the clamps are distributed corresponding to piston cylinders in the soaking grooves, and capacitors are clamped in the clamps.
The utility model discloses the advantage is with positive effect:
1. the utility model relates to a quantitative vacuum contains mechanism of soaking changes the stock solution volume of piston cylinder through the promotion of piston and reaches liquid ration control to and vacuum reflux bucket absorbs liquid, realize containing the solution volume ration control and liquid cyclic utilization and the good reliability that liquid recovery was reused, and come reduction in production cost. The problem that the traditional capacitor element cannot accurately control the liquid volume and recycle the liquid in impregnation is solved, and the method has great popularization value and practicability.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of the sectional three-dimensional structure of the immersion tank of the present invention.
Fig. 3 is a schematic view of the front structure of the section of the immersion tank of the present invention.
Fig. 4 is a schematic view of the three-dimensional structure of the immersion tank of the present invention.
Fig. 5 is a schematic view of the three-dimensional structure of the piston with the immersion tank of the present invention.
Fig. 6 is a schematic view of the three-dimensional structure of the bottom of the impregnation tank of the present invention.
Fig. 7 is a schematic view of the cover plate of the present invention.
The reference numbers illustrate: 1. a soaking tank; 2. a piston; 3. a piston pallet; 4. a liquid inlet conduit; 5. a liquid outlet conduit; 6. a cover plate; 7. a liquid storage tank; 8. a vacuum reflux drum; 9. a first fixing plate; 10. a second fixing plate; 11. a third fixing plate; 12. a support pillar; 13 a transmission module; 14. a first drive lever; 15. a second transmission rod; 16. a piston cylinder; 17. a through hole; 18. a trench; 19. a clamp; 20. sealing glue; 21. a capacitor element.
Detailed Description
The embodiments of the present invention will be described in detail with reference to the accompanying drawings:
as shown in fig. 1-7, the quantitative vacuum impregnation mechanism of the present invention is characterized in that: the device comprises a soaking tank 1, a piston 2, a piston supporting plate 3, a liquid inlet guide pipe 4, a liquid outlet guide pipe 5, a cover plate 6, a liquid storage tank 7, a vacuum backflow barrel 8, a first fixing plate 9, a second fixing plate 10, a third fixing plate 11, a supporting column 12, a transmission module 13, a first transmission rod 14 and a second transmission rod 15; the impregnation groove 1 is provided with a piston cylinder 16; grooves 18 are formed in two sides of the piston cylinder 16; a piston 2 is arranged in the piston cylinder 16; the middle part of the piston cylinder 16 is provided with a through hole 17; the piston cylinder 16 is communicated with each other through the through hole 17 and is respectively communicated with the liquid inlet guide pipe 4 and the liquid outlet guide pipe 5; the liquid inlet conduit 4 is connected with the liquid storage tank 7; the liquid outlet conduit 5 is connected with a vacuum reflux barrel 8; a hollow groove is formed in the middle of the first fixing plate 9; the first transmission rod 14 passes through the first fixing plate 9 and is fixedly connected with the bottom of the impregnation trough 1; the second transmission rod 15 passes through the first fixing plate 9 and is fixedly connected with the bottom of the piston supporting plate 3; the first transmission rod 14 and the second transmission rod 15 are respectively connected with the transmission module 13.
The impregnation tank 1 is provided with piston cylinders 16, the piston cylinders 16 in the impregnation tank 1 are distributed in an array mode, the piston cylinders 16 distributed in the same row are communicated with each other, and the impregnation tank 1 is composed of a plurality of arranged piston cylinders 16. The diameter of the piston cylinder 16 is larger than that of the capacitor element 21, and the depth of the piston cylinder 16 is consistent with the thickness of the soaking groove 1, so that the piston cylinder 16 can contain the capacitor element 21 and can completely soak the capacitor element 21 in liquid. The piston cylinders 16 in the immersion tank 1 are distributed in an array. The piston cylinders 16 distributed in each column are distributed in an array with the same pitch, and the number of rows and the number of columns in the array are not limited. The array pattern of the pistons 2 corresponds to the array pattern of the piston cylinders 16, and each piston 2 corresponds to a piston cylinder 16.
The number of the piston cylinders 16 corresponds to that of the pistons 2, one piston 2 is arranged in each piston cylinder 16, and the bottom of each piston 2 is fixedly connected with the piston supporting plate 3. Each piston 2 is movably sleeved in a piston cylinder 16, the piston cylinders 16 and the pistons 2 are airtight, the permeation of liquid is prevented, and the specific volume of the liquid is controlled by changing the volume of the piston cylinders 16 through the pushing of the pistons 2 in the piston cylinders 16.
The piston 2 moves up and down in the piston cylinder 16, the movement of the piston 2 controls the conduction and the closing of the through hole 17, the piston 2 moves to the position of submerging the through hole 17, and the piston cylinder 16 stores liquid. Because the middle part of each piston cylinder 16 in the same row is provided with the through hole 17, each piston cylinder 16 in the same row is communicated with each other, when liquid is filled, the liquid flows into each piston cylinder 16 from the liquid inlet conduit 4, and because each piston cylinder 16 in the same row is communicated, the liquid volume distributed to each piston cylinder 16 by the flowing-in liquid is the same.
The second transmission rod 15 passes through the first fixing plate 9 and is fixedly connected with the bottom of the piston supporting plate 3; the first transmission rod 14 and the second transmission rod 15 are respectively connected with the transmission module 13. The pushing force of the piston 2 is provided by a transmission module 13, the transmission module 13 provides the pushing force to the piston supporting plate 3 through a second transmission rod 15, and the piston supporting plate 3 obtains an upward pushing force or a downward pulling force to control the ascending or descending of the piston 2. When the piston moves upwards and exceeds the through hole 17 in the middle part of the piston cylinder 16, the piston 2 blocks the through hole 17 at the moment, the upper end part of the piston cylinder 16 forms a groove with a closed bottom end and can contain liquid, the capacity of the formed groove with the closed bottom end is controlled by the propelling amount of the piston 2, and the larger the propelling amount is, the smaller the capacity is. When the piston 2 is pulled downwards by the second transmission rod 15, the piston 2 moves downwards, when the piston 2 moves lower than the through hole 17, the through hole 17 in the middle part of the piston cylinder 16 is in a conducting state, each piston cylinder 16 in the same row is in a conducting state, and liquid flows to the liquid outlet pipe 5 from the through hole 17. Grooves 18 are formed in two sides of the piston cylinder 16; a piston 2 is arranged in the piston cylinder 16; the middle part of the piston cylinder 16 is provided with a through hole 17; the piston cylinder 16 is communicated with each other through the through hole 17 and is respectively communicated with the liquid inlet guide pipe 4 and the liquid outlet guide pipe 5; the liquid inlet conduit 4 is connected with the liquid storage tank 7; the liquid outlet conduit 5 is connected with a vacuum reflux barrel 8. Under the suction action of the vacuum reflux barrel 8, the liquid enters the vacuum reflux barrel 8 from the liquid outlet conduit 5 to recover the liquid. The liquid fluid groove 18 overflows from the top of the piston cylinder 16, and the groove 18 on the upper surface of the impregnation tank 1 is communicated with the liquid outlet conduit 5. The overflowing liquid enters the liquid outlet pipe 5 through the groove 18 and returns the recovered liquid to the liquid storage tank 7. And (4) completing the impregnation period, and recycling the recovered liquid.
A hollow groove is formed in the middle of the first fixing plate 9; the first transmission rod 14 passes through the first fixing plate 9 and is fixedly connected with the bottom of the impregnation trough 1. The below of first fixed plate 9 sets up second fixed plate 10 and third fixed plate 11 respectively, and support column 12 is fixed respectively on four angles of first fixed plate 9, second fixed plate 10, third fixed plate 11, plays fixed effect. The transmission module 13 is disposed in the second fixing plate 10.
The impregnation tank 1 is arranged below the cover plate 6, the joint end face of the impregnation tank 1 and the cover plate 6 is provided with a sealant 20, and the impregnation tank 1 is lifted to the joint of the cover plate 6 under the pushing of the first transmission rod 14. The impregnation tank 1 and the cover plate 6 are joined to form a closed impregnation space. The cover plate 6 is internally provided with clamps 19, the clamps 19 are distributed corresponding to the piston cylinders 16 in the impregnation groove 1, and the clamps 19 clamp the capacitor elements 21.
The impregnation process of the capacitor element 21 is that the clamp 19 in the cover plate 6 clamps the capacitor element 21, and the number of clamping the capacitor element 21 is the same as the number of the piston cylinders 16 in the impregnation tank 1. The transmission module 13 drives the first transmission rod 14, the first transmission rod 14 pushes the soaking tank 1 upwards by the upward pushing force of the first transmission rod 14, and the soaking tank 1 rises under the pushing force of the first transmission rod 14 to be jointed with the cover plate 6. The impregnation tank 1 and the cover plate 6 are joined to form a closed impregnation space. Then, the liquid is conveyed to the piston cylinder 16 in the impregnation tank 1 through the liquid inlet conduit 4 by the liquid storage tank 7 until the piston cylinder 16 is filled with the liquid. After the piston cylinder 16 is filled with liquid, the transmission module 13 drives the second transmission rod 15, the second transmission rod 15 is pushed upwards, the piston supporting plate 3 and the piston 2 are pushed together until the piston 2 passes through the through hole 17, at the moment, the piston 2 blocks the through hole 17, the upper end part of the piston cylinder 16 forms a groove with a closed bottom end, the capacity of the formed groove with the closed bottom end is controlled by the pushing amount of the piston 2, and the larger the pushing amount is, the smaller the capacity is. The liquid quantitative control is achieved, and the overflowed liquid enters the liquid outlet conduit 5 through the groove 18 on the upper surface of the soaking tank 1. The capacitor element 21 is impregnated in the impregnation tank 1. When the impregnation is finished, the piston 2 is driven by the transmission module 13 and is subjected to a downward pulling force by the second transmission rod 15, the piston 2 moves downwards, when the piston 2 moves lower than the through hole 17, the through hole 17 in the middle part of the piston cylinder 16 is in a conducting state, each piston cylinder 16 in the same row is in a conducting state, and liquid flows to the liquid outlet pipe 5 from the through hole 17. The liquid is refluxed to the liquid storage tank 7 under the suction of the vacuum reflux barrel 8. The capacitor element 21 impregnated in the cover plate 6 proceeds to the next step. The liquid reservoir 7 again feeds the liquid to the impregnation tank 1 to complete the impregnation process of the capacitor element 21 for one cycle. After the impregnation is completed for one period, the redundant liquid in the impregnation tank 1 is sucked out and recycled through the vacuum backflow barrel 8, the impregnation cost can be reduced, and the fact that the liquid is new in the impregnation in the next period can be guaranteed, so that the liquid storage amount of the impregnation tank 1 can be changed through the up-and-down pushing of the piston 2, and the liquid quantification is achieved. The liquid in the impregnation tank 1 is quantitatively controlled.
It should be emphasized that the embodiments described herein are illustrative and not restrictive, and thus the present invention is not limited to the embodiments described in the detailed description, but also falls within the scope of the present invention, in any other embodiments derived by those skilled in the art according to the technical solutions of the present invention.
Claims (7)
1. The utility model provides a mechanism is soaked in ration vacuum which characterized in that: the device comprises a soaking tank (1), a piston (2), a piston supporting plate (3), a liquid inlet guide pipe (4), a liquid outlet guide pipe (5), a cover plate (6), a liquid storage tank (7), a vacuum backflow barrel (8), a first fixing plate (9), a second fixing plate (10), a third fixing plate (11), a supporting column (12), a transmission module (13), a first transmission rod (14) and a second transmission rod (15); the soaking tank (1) is provided with a piston cylinder (16); grooves (18) are formed in the two sides of the piston cylinder (16); a piston (2) is arranged in the piston cylinder (16); the middle part of the piston cylinder (16) is provided with a through hole (17); the piston cylinder (16) is communicated with each other through the through hole (17) and is respectively communicated with the liquid inlet guide pipe (4) and the liquid outlet guide pipe (5); the liquid inlet conduit (4) is connected with the liquid storage tank (7); the liquid outlet conduit (5) is connected with the vacuum reflux barrel (8); a hollow groove is formed in the middle of the first fixing plate (9); the first transmission rod (14) penetrates through the first fixing plate (9) and is fixedly connected with the bottom of the soaking tank (1); the second transmission rod (15) penetrates through the first fixing plate (9) and is fixedly connected with the bottom of the piston supporting plate (3); the first transmission rod (14) and the second transmission rod (15) are respectively connected with the transmission module (13).
2. The quantitative vacuum impregnation mechanism according to claim 1, wherein: the groove (18) on the upper surface of the soaking groove (1) is communicated with the liquid outlet conduit (5).
3. The quantitative vacuum impregnation mechanism according to claim 1, wherein: the piston cylinders (16) in the soaking tank (1) are distributed in an array mode, the piston cylinders (16) distributed in the same column are communicated with each other, and the soaking tank (1) is composed of a plurality of arranged piston cylinders (16).
4. The quantitative vacuum impregnation mechanism according to claim 1, wherein: the number of the piston cylinders (16) corresponds to that of the pistons (2), one piston (2) is arranged in each piston cylinder (16), and the bottom of each piston (2) is fixedly connected with the piston supporting plate (3).
5. The quantitative vacuum impregnation mechanism according to claim 1, wherein: the piston (2) moves up and down in the piston cylinder (16), the movement of the piston (2) controls the conduction and the closing of the through hole (17), the piston (2) moves to the position of submerging the through hole (17), and the piston cylinder (16) stores liquid.
6. The quantitative vacuum impregnation mechanism according to claim 1, wherein: contain and soak groove (1) set up in the below of apron (6), contain and soak groove (1), apron (6) joint end face and be provided with sealed glue (20), soak groove (1) and rise to apron (6) joint under the promotion of first drive lever (14).
7. The quantitative vacuum impregnation mechanism according to claim 1, wherein: the capacitor is characterized in that clamps (19) are arranged in the cover plate (6), the clamps (19) are distributed corresponding to piston cylinders (16) in the soaking grooves (1), and capacitor elements (21) are clamped in the clamps (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022965370.2U CN213635724U (en) | 2020-12-12 | 2020-12-12 | Quantitative vacuum impregnation mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022965370.2U CN213635724U (en) | 2020-12-12 | 2020-12-12 | Quantitative vacuum impregnation mechanism |
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| Publication Number | Publication Date |
|---|---|
| CN213635724U true CN213635724U (en) | 2021-07-06 |
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| CN202022965370.2U Active CN213635724U (en) | 2020-12-12 | 2020-12-12 | Quantitative vacuum impregnation mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114628168A (en) * | 2020-12-12 | 2022-06-14 | 丰宾电子（深圳）有限公司 | Quantitative vacuum impregnation mechanism |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114628168A (en) * | 2020-12-12 | 2022-06-14 | 丰宾电子（深圳）有限公司 | Quantitative vacuum impregnation mechanism |
| CN114628168B (en) * | 2020-12-12 | 2023-06-30 | 丰宾电子科技股份有限公司 | Quantitative vacuum impregnation mechanism |
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Address after: 518106 workshop A102 (No. 4132, Songbai Road), Fengbin Industrial Park, Tangwei community, Fenghuang street, Guangming District, Shenzhen City, Guangdong Province Patentee after: Fengbin Electronic Technology Co.,Ltd. Address before: 518106 workshop A102 (No. 4132, Songbai Road), Fengbin Industrial Park, Tangwei community, Fenghuang street, Guangming District, Shenzhen City, Guangdong Province Patentee before: CAPXON ELECTRONIC (SHEN ZHEN) Co.,Ltd. |