CN213622463U

CN213622463U - Reflective membrane outlet end automatic winding shearing equipment

Info

Publication number: CN213622463U
Application number: CN202021672854.1U
Authority: CN
Inventors: 陈标
Original assignee: Changzhou Riyue Reflective Material Co ltd
Current assignee: Changzhou Riyue Reflective Material Co ltd
Priority date: 2020-08-12
Filing date: 2020-08-12
Publication date: 2021-07-06
Anticipated expiration: 2030-08-12

Abstract

The utility model discloses a reflective membrane outlet end automatic rolling shearing equipment, which comprises a base, a frame, a film placing roller, a rolling mechanism, a shearing knife rest, a cylinder and a compression roller mechanism, wherein the base is contacted with the ground, the frame is positioned at the upper end of the base, the film placing roller is arranged above the left side of the frame, the rolling mechanism is positioned at the right side of the base, the shearing knife rest is arranged on the frame, the cylinder is arranged at the upper end of the frame, the telescopic end of the cylinder is connected with the shearing knife rest, and the compression roller mechanism is positioned at the upper end; the winding mechanism comprises a winding roller frame, a winding roller, a winding motor, a glue spraying part, a rotating shaft and a clamping part, the winding roller frame is directly connected with the base, the rotating shaft is fixedly inserted on the winding roller frame, the winding roller is movably inserted on the rotating shaft, the winding motor is positioned on one side of the winding roller frame, the glue spraying part is arranged at the right end of the winding roller frame, and the clamping part is uniformly distributed on the rotating shaft; the winding roller is provided with a groove corresponding to the clamping component. The utility model discloses simple structure, degree of automation are high, have improved the production efficiency of reflective membrane.

Description

Reflective membrane outlet end automatic winding shearing equipment

Technical Field

The utility model relates to a reflective membrane technical field specifically is a reflective membrane exit end automatic rolling shearing equipment.

Background

Retroreflective sheeting is a retroreflective material that has been made into films for direct application. Using glass bead technology, microprism technology, synthetic resin technology, film technology and coating technology and microreplication technology. Usually, the color of the fluorescent material is white, yellow, red, green, blue, brown, orange, fluorescent yellow, fluorescent orange, fluorescent yellow-green, and also fluorescent red and fluorescent pink abroad.

The reflective film needs to be rolled and cut after being formed, so that convenience in use and carrying is guaranteed. When a winding roller of the existing winding device is used for winding, the winding roller needs to be cut off when being wound to the required winding diameter, and then the next processing technology is carried out. The existing cutting mode is that a cutting tool is manually used to mechanically cut off, the production efficiency is improved to some extent, but after cutting, the next section of reflective film still needs to be installed and rolled up manually. Such a form is complicated and tedious, which not only increases the labor intensity of workers, but also reduces the production efficiency.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a reflective membrane exit end automatic rolling shearing equipment to solve the problem that proposes in the above-mentioned background art.

In order to solve the technical problem, the utility model provides a following technical scheme: the utility model provides a reflective membrane exit end automatic rolling shearing equipment, includes base, frame, winding mechanism, shearing knife rest, cylinder, compression roller mechanism, puts the membrane roller. The base contacts with ground, and the frame is located the base upper end, and the base constitutes basic frame with the frame jointly, guarantees the steadiness of whole rolling shearing equipment. The winding mechanism is positioned on the right side of the base, and is convenient for automatic winding of the outlet end of the reflective film. The compression roller mechanism is positioned at the upper end of the base, so that stable transportation of the reflective film is ensured, the effects of assisting in shearing and rolling of the reflective film are achieved, and the shearing and rolling process is accurately controlled. The film releasing roller is arranged above the left side of the rack, the shearing cutter frame is arranged on the rack, the air cylinder is arranged at the upper end of the rack, and the telescopic end of the air cylinder is connected with the shearing cutter frame. The controllable shearing knife rest of cylinder carries out the shearing action to the reflective membrane, and the shearing process is smooth and easy, and the fold can not appear in the reflective membrane to realize the segmentation rolling of reflective membrane, the transportation of being convenient for. The baffle is located the right side of compression roller mechanism, and winding mechanism's top ensures that the route when the reflective membrane is conveyed to winding mechanism by compression roller mechanism is correct, the smoothness of rolling work.

Further, the winding mechanism comprises a winding roller frame, a winding roller, a winding motor, a glue spraying part, a rotating shaft and a clamping part, the winding roller frame is directly connected with the base, the supporting stability is high, and the reflective film can be wound conveniently. The rotating shaft is fixedly inserted on the winding roller frame, and the winding roller is rotatably inserted on the rotating shaft, so that the smoothness and the continuity of the winding roller during winding are realized. The winding motor is located on one side of the winding roller frame, a power output end of the winding motor is fixedly connected with one end of the rotating shaft, and the winding motor drives the rotating shaft to drive the winding roller to wind the reflective film. Spout gluey part setting on the pivot right side, aim at avoids the reflective membrane can not take place to break away from the condition of wind-up roll at the rolling in-process. The clamping components are uniformly distributed on the rotating shaft and are positioned in the winding roller; the winding roller is provided with a groove corresponding to the clamping component. The clamping component has a clamping effect on the outlet end of the reflective film and helps the winding roller to wind the reflective film.

Further, compression roller mechanism includes compression roller, compression roller frame, conveying motor, runner, initiative runner, driven runner and conveyer belt, and the compression roller rotates to peg graft on compression roller frame, and compression roller evenly distributed is in the conveyer belt top, direct action on reflective membrane upper surface to ensure the stability of reflective membrane transportation, effective control rolling tension improves the rolling quality. The conveying motor is directly connected with the rotating wheel, the rotating wheel is connected with the driving rotating wheel belt, the driving rotating wheel, the driven rotating wheel and the conveying belt are combined, and the driving rotating wheel and the driven rotating wheel are respectively located at two ends of the conveying belt. The transmission motor drives the rotating wheel, drives the driving rotating wheel, and then drives the transmission belt and the driven rotating wheel to complete stable transportation of the reflective film and ensure smooth automatic rolling and shearing of the outlet end of the reflective film. The shearing tool rest is positioned above the conveying belt and directly acts on the reflective membrane to shear the reflective membrane, so that the reflective membrane is prevented from being folded. The conveying motor is located one side of base, and compression roller frame evenly distributed has promoted compression roller mechanism's steadiness on the whole in the frame bottom, ensures under compression roller mechanism's effect for the transportation that reflective membrane can be stable.

Further, spout gluey part including spouting gluey head, spouting the machine of glue, guide bar, push cylinder, the guide bar is fixed to be pegged graft in winding roller frame right side, push cylinder's flexible end with spout the machine of glue and be connected, spout that the machine of glue slidable mounting is on the guide bar, spout gluey head setting and spout the machine of glue bottom, go out gluey mouthful towards winding roller frame. The start promotion cylinder drives and spouts the machine of glue and removes on the guide bar for spout that the first spun viscose of gluing can be even drop on the wind-up roll, in order to increase the rolling area to the reflective membrane, avoid rolling in-process reflective membrane to break away from the wind-up roll.

Furthermore, the clamping component comprises a clamping block, a movable rod and a driving cylinder, wherein one end of the movable rod is connected with the driving cylinder, and the other end of the movable rod is connected with the clamping block; the position of the clamping block corresponds to the groove, and the clamping block has magnetism. The reflective membrane is carried to the conveyer belt front end, because of the action of gravity falls down to the recess naturally, drives actuating cylinder drive movable rod this moment, and the tight piece closure of control clamp is gripped the reflective membrane exit end through the effect of magnetism for the rolling is smooth and easy, guarantees the rolling quality.

Further, conveyer belt, initiative runner, transmission runner are the steel structure, are convenient for carry out the cutting action to the reflective membrane of placing on the conveyer belt, and support stability is high for reflective membrane shearing quality is high, and the deformation can not appear in the reflective membrane.

Further, conveyer belt and compression roller are laminated the upper surface and the lower surface of reflective membrane respectively for under conveyer belt and the common effect of compression roller, the reflective membrane can stably transport, thereby realizes the automatic rolling of reflective membrane segmentation.

Compared with the prior art, the utility model discloses the beneficial effect who reaches is: the utility model relates to a reflective membrane exit end automatic rolling shearing equipment, include base, frame, winding mechanism, shearing tool rest, cylinder, compression roller mechanism, put the membrane roller. The conveyer belt is mutually supported with the compression roller, has promoted compression roller mechanism's steadiness on the whole, ensures under compression roller mechanism's effect for the transportation that reflective membrane can be stable. The setting of winding mechanism aims at realizing that the reflective membrane can not drop when carrying out the rolling, guarantees whole smoothness, the continuity of rolling. The controllable shearing knife rest of cylinder carries out the shearing action to the reflective membrane, and it is efficient to cut, and the fold can not appear in the reflective membrane to realize the segmentation rolling of reflective membrane, the transportation of being convenient for. The utility model discloses simple structure, degree of automation is high, can realize the continuous type rolling of reflective membrane and cut, and the transportation of being convenient for has accelerated the production of reflective membrane to a great extent.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic view of the overall structure of an automatic rolling and shearing device for a reflective membrane outlet end of the present invention;

FIG. 2 is a top view of the take-up mechanism;

FIG. 3 is a partial enlarged view of the present invention;

FIG. 4 is a schematic view of the structure of the clamping member;

in the figure: 1. a base; 2. a frame; 3. a film releasing roller; 4. a winding mechanism; 5. a shearing tool rest; 6. a cylinder; 7. a press roll mechanism; 8. a winding roller frame; 9. a wind-up roll; 10. a winding motor; 11. a glue spraying component; 12. a rotating shaft; 13. a clamping member; 14. a compression roller; 15. a roller frame; 16. a transfer motor; 17. a rotating wheel; 18. a driving runner; 19. a driven runner; 20. a conveyor belt; 21. spraying a glue head; 22. spraying a glue sprayer; 23. a guide bar; 24. a push cylinder; 25. a clamping block; 26. A movable rod; 27. a driving cylinder; 28. a groove; 29. and a baffle plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a reflective membrane exit end automatic rolling shearing equipment, which comprises a base 1, frame 2, put membrane roller 3, winding mechanism 4, cut knife rest 5, cylinder 6, compression roller mechanism 7, base 1 and ground contact, frame 2 is located 1 upper end of base, it arranges the left side top of frame 2 in to put membrane roller 3, winding mechanism 4 is located the base right side, it sets up in frame 2 to cut knife rest 5, cylinder 6 sets up in 2 upper ends of frame, the flexible end of cylinder 6 with cut knife rest 5 and be connected, compression roller mechanism 7 is located 1 upper end of base, baffle 29 is located compression roller mechanism 7's right side.

Placing the reflective film at the film placing roller 3, connecting a power supply, starting the compression roller mechanism 7, stably transmitting the reflective film to the winding mechanism 4 under the action of the baffle 29, and winding the outlet end of the reflective film; when the reflective film is rolled to the required roll diameter, the cylinder 6 is started to drive the shearing tool rest 5 to shear the reflective film; and then rolling the next section of reflective film.

The winding mechanism 4 comprises a winding roller frame 8, a winding roller 9, a winding motor 10, a glue spraying component 11, a rotating shaft 12 and a clamping component 13, the winding roller frame 8 is directly connected with the base 1, the winding roller frame 8 is positioned on the right side of the base 1, the rotating shaft 12 is fixedly inserted on the winding roller frame 8, the winding roller 9 is movably inserted on the rotating shaft 12, the winding motor 10 is positioned on one side of the winding roller frame 8, the power output end of the winding motor 10 is fixedly connected with one end of the rotating shaft 12, the glue spraying component 11 is arranged on the right end of the winding roller frame 8, the clamping component 13 is uniformly distributed on the rotating shaft 12, and the clamping component 13 is positioned inside the winding roller 9; the winding roller 9 is provided with a groove 28, and the groove 28 corresponds to the clamping component 13.

Place the reflective membrane in putting membrane roller 3 department, connect the power, compression roller mechanism 7 begins to operate, convey reflective membrane to winding mechanism 4 by compression roller mechanism 7, under the effect of baffle 29, the reflective membrane exit end falls into recess 28 department because of the action of gravity, the exit end is held by clamping part 13, meanwhile, spout gluey part 11 and act on the wind-up roll, make the viscose evenly fall on wind-up roll 9, start rolling motor 10, wind-up roll 9 begins to rotate, carries out the rolling work. When the winding diameter is reached, only the winding motor 10 needs to be closed.

The compression roller mechanism 7 comprises a compression roller 14, a compression roller frame 15, a conveying motor 16, a rotating wheel 17, a driving rotating wheel 18, a driven rotating wheel 19 and a conveying belt 20, the compression roller 14 is rotatably inserted in the compression roller frame 15, the compression roller 14 is uniformly distributed above the conveying belt 20, the conveying motor 16 is directly connected with the rotating wheel 17, the rotating wheel 17 is in wheel-belt connection with the driving rotating wheel 18, the driving rotating wheel 18 and the driven rotating wheel 19 are combined with the conveying belt 20, and the driving rotating wheel 18 and the driven rotating wheel 19 are respectively positioned at two ends of the conveying belt 20; the shearing knife rest 5 is positioned above the conveyor belt 20, the conveying motor 16 is positioned at one side of the base 1, and the compression roller frames 15 are uniformly distributed at the bottom of the machine frame 2.

The power supply is connected, the reflective film is conveyed to the compression roller mechanism 7 through the film placing roller 3, the conveying motor 16 is started, the conveying motor 16 drives the rotating wheel 17, the rotating wheel 17 is driven to the driving rotating wheel 28 through the belt, the driving rotating wheel 18 drives the driven rotating wheel 19 through the conveying belt 20, and the reflective film is stably conveyed to the winding mechanism 4 under the action of the compression roller 14, so that winding work is completed.

Spout gluey part 11 including spouting gluey head 21, spout gluey machine 22, guide bar 23, push cylinder 24, guide bar 23 is fixed pegged graft in the 8 right sides of winding roller frame, and push cylinder 24 sets up in one side of winding roller frame 8, and push cylinder 24's flexible end is connected with spouting gluey machine 22, spouts gluey machine 22 slidable mounting on guide bar 23, spouts gluey head 21 and sets up in spouting gluey machine 22 bottom, spouts gluey head 21 and sets up towards winding roller frame 8.

The reflective film is placed at the film placing roller 3 and connected with a power supply, the compression roller mechanism 7 starts to operate, the compression roller mechanism 7 conveys the reflective film to the winding mechanism 4, meanwhile, the pushing cylinder 24 is started to drive the glue spraying machine 22 to move on the guide rod 23, so that the viscose sprayed by the glue spraying head 21 uniformly falls on the winding roller 9, and then winding is carried out.

The clamping component 13 comprises a clamping block 25, a movable rod 26 and a driving cylinder 27, wherein one end of the movable rod 26 is connected with the driving cylinder 27, and the other end of the movable rod 26 is connected with the clamping block 25; the position of the clamping block 25 corresponds to the groove 28, and the clamping block 25 has magnetism.

The reflective film is placed at the film placing roller 3, the power supply is connected, the compression roller mechanism 7 starts to operate, the compression roller mechanism 7 conveys the reflective film to the winding mechanism 4, the outlet end of the reflective film naturally falls into the groove 28 under the action of the baffle 29, the driving cylinder 27 is started to drive the movable rod 26 to move, the clamping block 25 is magnetically attracted and closed, the outlet end of the reflective film is clamped, and then winding is carried out.

Conveyer belt 20, initiative runner 18, driven runner 19 are the steel structure, are convenient for carry out the cutting action to the reflective membrane of placing on conveyer belt 20, and support stability is high for reflective membrane shearing quality is high, and the deformation can not appear in the reflective membrane.

The upper surface and the lower surface of reflective membrane are laminated respectively to conveyer belt 20 and compression roller 14 for under conveyer belt 20 and compression roller 14 common effect, the reflective membrane can stably transport, thereby realizes the segmentation automatic winding of reflective membrane.

The utility model discloses a theory of operation: placing the reflective film at the film placing roller 3, connecting a power supply, starting the transmission motor 16, driving the rotating wheel 17 by the transmission motor 16, driving the rotating wheel 17 to the driving rotating wheel 18 by a wheel belt, driving the driven rotating wheel 19 by the driving rotating wheel 18 through the transmission belt 20, and stably transmitting the reflective film to the winding mechanism 4 under the action of the compression roller 14; under the action of the baffle 29, the outlet end of the reflective membrane falls into the groove 28 due to the action of gravity, the driving cylinder 27 is started to drive the movable rod 26 to move, and the clamping block 25 is magnetically attracted to be closed, so that the outlet end of the reflective membrane is clamped; meanwhile, the pushing cylinder 24 is started to drive the glue sprayer 22 to move on the guide rod 23, so that the viscose sprayed by the glue sprayer 21 uniformly falls on the winding roller 9; starting a winding motor 10, and starting the winding roller 9 to rotate to perform winding work; when the diameter of the roll is reached, the cylinder 6 is started to drive the shearing tool rest 5 to shear the reflective film; and then the next section of the reflective film is rolled, so that continuous rolling and shearing are realized, and the production efficiency of the reflective film is improved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a reflective membrane exit end automatic rolling shearing equipment which characterized in that: the automatic winding and shearing equipment comprises a base (1), a rack (2), a film releasing roller (3), a winding mechanism (4), a shearing tool rest (5), an air cylinder (6), a compression roller mechanism (7) and a baffle (29), wherein the base (1) is in contact with the ground, the rack (2) is positioned at the upper end of the base (1), the film releasing roller (3) is arranged above the left side of the rack (2), the winding mechanism (4) is positioned at the right side of the base (1), the shearing tool rest (5) is arranged on the rack (2), the air cylinder (6) is arranged at the upper end of the rack (2), the telescopic end of the air cylinder (6) is connected with the shearing tool rest (5), the compression roller mechanism (7) is positioned at the upper end of the base (1), and the baffle (29) is positioned at the right side of the compression roller mechanism (7); the winding mechanism (4) comprises a winding roller frame (8), a winding roller (9), a winding motor (10), a glue spraying component (11), a rotating shaft (12) and a clamping component (13), the winding roller frame (8) is directly connected with the base (1), the winding roller frame (8) is positioned on the right side of the base (1), the rotating shaft (12) is fixedly inserted on the winding roller frame (8), the winding roller (9) is movably inserted on the rotating shaft (12), the winding motor (10) is positioned on one side of the winding roller frame (8), a power output end of the winding motor (10) is fixedly connected with one end of the rotating shaft (12), the glue spraying component (11) is arranged at the right end of the winding roller frame (8), the clamping component (13) is uniformly distributed on the rotating shaft (12), and the clamping component (13) is positioned inside the winding roller (9); a groove (28) is formed in the winding roller (9), and the groove (28) corresponds to the clamping component (13); the baffle (29) is positioned above the winding roller (9).

2. The automatic rolling and shearing device for the reflecting film outlet end as claimed in claim 1, wherein the device comprises: the compression roller mechanism (7) comprises a compression roller (14), a compression roller frame (15), a conveying motor (16), a rotating wheel (17), a driving rotating wheel (18), a driven rotating wheel (19) and a conveying belt (20), the compression roller (14) is rotatably inserted into the compression roller frame (15), the compression roller (14) is uniformly distributed above the conveying belt (20), the conveying motor (16) is directly connected with the rotating wheel (17), one end, far away from the conveying motor (16), of the rotating wheel (17) is connected with the driving rotating wheel (18), the driving rotating wheel (18) and the driven rotating wheel (19) are combined with the conveying belt (20), and the driving rotating wheel (18) and the driven rotating wheel (19) are respectively located at two ends of the conveying belt (20); the shearing tool rest (5) is positioned above the conveyor belt (20), the conveying motor (16) is positioned on one side of the base (1), and the compression roller frames (15) are uniformly distributed at the bottom of the rack (2); the baffle (29) is positioned at the right side of the driven rotating wheel (19).

3. The automatic rolling and shearing device for the reflecting film outlet end as claimed in claim 1, wherein the device comprises: spout gluey part (11) including spout gluey head (21), spout gluey machine (22), guide bar (23), push cylinder (24), guide bar (23) are fixed to be pegged graft in take-up roller frame (8) right side, push cylinder (24) set up in one side of take-up roller frame (8), and the flexible end that pushes cylinder (24) is connected with spouting gluey machine (22), spout gluey machine (22) slidable mounting on guide bar (23), spout gluey head (21) and set up in spouting gluey machine (22) bottom, spout gluey head (21) and set up towards take-up roller frame (8).

4. The automatic rolling and shearing device for the reflecting film outlet end as claimed in claim 1, wherein the device comprises: the clamping component (13) comprises a clamping block (25), a movable rod (26) and a driving cylinder (27), one end of the movable rod (26) is connected with the driving cylinder (27), and the other end of the movable rod (26) is connected with the clamping block (25); the position of the clamping block (25) corresponds to the position of the groove (28), and the clamping block (25) has magnetism.

5. The automatic rolling and shearing device for the reflecting film outlet end as claimed in claim 2, wherein the device comprises: the conveyor belt (20), the driving rotating wheel (18) and the driven rotating wheel (19) are of steel structures.

6. The automatic rolling and shearing device for the reflecting film outlet end as claimed in claim 2, wherein the device comprises: the conveyor belt (20) and the press roller (14) are respectively attached to the upper surface and the lower surface of the reflective film.