CN213599109U - Panel light and automatic installation equipment thereof - Google Patents

Abstract

The utility model discloses a panel light and an automatic installation device thereof, wherein the panel light comprises a panel, a light bar and a lamp panel, the panel is covered with the lamp panel, and the light bar is fixedly connected with the bottom of the lamp panel through a clamping piece; automatic installation is established and is included: the mounting station is used for placing a light bar and a light panel for mounting; the first conveying mechanism is used for conveying the clamping pieces; the first mechanical arm structure is connected with a second driving structure to reciprocate between the first conveying mechanism and the installation station, the first mechanical arm structure comprises an automatic installation structure, and the automatic installation structure is used for grabbing the clamping piece and pressing the clamping piece into the installation holes of the lamp panel and the lamp strip. The panel lamp of the utility model can still keep the firm connection of the lamp strips after long-term use, thereby prolonging the service life of the panel lamp; the fixed mounting work of the lamp strip is completed through automatic mounting equipment instead of manpower, and the production efficiency is greatly improved.

Description

Panel light and automatic installation equipment thereof

Technical Field

The utility model belongs to the technical field of the panel light production, in particular to panel light and automatic erection equipment thereof.

Background

The panel light is mainly formed by assembling a light bar, a light panel and a light-transmitting panel, the light bar needs to be fixedly installed on the bottom of the light panel in the assembling process, and in the prior art, the light bar is adhered and fixed on the bottom of the light panel through a glue dispensing process by adopting special glue. Adopt this kind of technology to carry out the fixed of lamp strip, panel light uses a period after, and fixed special glue can be ageing, or because of the special quality of gluing is unstable to lead to the lamp strip to lose the fixed power and drop, panel light life is short.

For solving this technical problem, the utility model discloses the people thinks about adopting fixed knot to construct and carry out fixed connection to lamp strip and lamp panel, the automation equipment based on prior art is for carrying out the equipment of glue dispensing process, this adopts fixed knot to construct the operation of going on fixedly needs the manual work to go on, however usually a panel light sets up two or above lamp strip, for guaranteeing the fastness of connection, every lamp strip is preferred to be set up two or above fixed knot and constructs and fix, manual operation wastes time and energy, production efficiency is low, and can't guarantee that all fixed knot construct the installation targets in place with firm connection.

Accordingly, the prior art is in need of improvement and development.

SUMMERY OF THE UTILITY MODEL

The utility model provides a panel light and an automatic installation device thereof, the panel light can still keep the firm connection of the light bar after being used for a long time, thereby prolonging the service life of the panel light; the fixed mounting work of the lamp strip is completed through automatic mounting equipment instead of manpower, and the production efficiency is greatly improved.

For solving its technical problem, on the one hand, the utility model provides a pair of panel light, including panel, lamp strip and lamp panel, the panel with the lamp panel lid closes, the lamp strip pass through the joint spare with the bottom fixed connection of lamp panel.

Furthermore, the bottoms of the lamp strips and the lamp panel are provided with corresponding mounting holes, the clamping pieces are arranged in the two mounting holes, each clamping piece is provided with a head portion and an installation portion, and the head portions and the installation portions are used for being clamped outside the mounting holes of the lamp strips or the lamp panel so as to fixedly connect the lamp strips and the lamp panel.

Further, above-mentioned installation department is equipped with the guide part, the guide part is close to the one end of head is equipped with chucking elastic part, the guide part is used for the guide the installation department is through two the mounting hole, chucking elastic part is used for the installation department is through two chucking behind the mounting hole in outside the mounting hole of lamp strip or lamp panel.

On the other hand, the utility model provides a pair of panel light automation erection equipment, include:

the mounting station is used for placing a light bar and a light panel for mounting;

the first conveying mechanism is used for conveying the clamping pieces;

first manipulator structure, first manipulator structure is connected with second drive structure, with first conveying mechanism with carry out reciprocating motion between the installation station, first manipulator structure includes automatic installation structure, automatic installation mechanism is used for snatching the joint spare, and will the joint spare is impressed the mounting hole of lamp panel and lamp strip.

Further, above-mentioned automatic installation structure is including grabbing piece and first drive structure, it is equipped with the absorption chamber to grab the piece, it is connected with the absorption piece and is used for snatching to adsorb the chamber joint spare, it is used for providing vacuum adsorption power in order to snatch to adsorb the chamber joint spare, first drive structure with it connects to grab the piece, is used for driving it carries out reciprocating motion to grab the piece, in order to incite somebody to action the mounting hole that lamp panel and lamp strip were impressed to the joint spare.

Further, above-mentioned first conveying mechanism includes transfer passage and fixing device, transfer passage is used for carrying joint spare, fixing device locates transfer passage's end, in order to be single joint spare carries out the dislocation fixed.

Furthermore, the fixing device comprises a first fixing piece and a second fixing piece, the first fixing piece is in butt joint with the tail end of the conveying channel to receive the clamping piece, the second fixing piece is arranged at the tail end of the conveying channel in a staggered mode, and the first fixing piece can move back and forth relative to the second fixing piece to enable the clamping piece to be fixed in the second fixing piece in a staggered mode.

Further, the panel lamp automatic installation equipment further comprises a feeding station and a second conveying structure, wherein the feeding station is used for placing the lamp strip and the lamp panel, the second conveying structure corresponds to the feeding station and the installation station, the second conveying structure comprises a first mold structure and a second mold structure, the first mold structure and the second mold structure are connected with a third driving structure to reciprocate, and the first mold structure and the second mold structure are opposite in movement direction so as to alternately correspond to the feeding station and the installation station; the first die structure and the second die structure both comprise dies, the outline structures of the dies are matched with the lamp panel, and the dies are provided with station grooves for placing the lamp strips.

The utility model discloses a panel light fixes the lamp strip on the lamp panel through the joint spare, and panel light uses the back for a long time, can not appear connecting the position ageing and make the lamp strip lose the condition of fixed power, can keep permanent, firm connection between lamp strip and the lamp panel. The utility model discloses an automatic erection equipment of panel light accomplishes the fixed mounting work of lamp strip automatically, and labour saving and time saving has improved production efficiency greatly to can guarantee that the joint spare is impressed and targets in place, and then guarantee that the installation of lamp strip is firm.

Drawings

Fig. 1 is a schematic structural view of a panel light of the present invention.

Fig. 2 is a schematic structural view of a clip of the panel light shown in fig. 1.

Fig. 3 is a schematic structural diagram of an automatic installation device of a panel light according to an embodiment of the present invention.

Fig. 4 is a schematic structural view of another embodiment of the panel light automatic installation apparatus shown in fig. 3.

Fig. 5 is a schematic structural diagram of a first manipulator structure of an automatic panel light installation device according to an embodiment of the present invention.

Fig. 6 is a schematic structural view of an automatic mounting structure of the panel light automatic mounting apparatus shown in fig. 5.

Fig. 7 is a schematic structural diagram of a first conveying structure of an automatic panel light installation device according to an embodiment of the present invention.

Fig. 8 is a partially enlarged view of the first conveying structure shown in fig. 7.

Fig. 9 is a schematic structural view of a first fixing member of the first conveying structure shown in fig. 7.

Fig. 10 is a reference view showing an operation state of the first conveying structure shown in fig. 7 in a staggered manner.

Fig. 11 is a schematic structural diagram of a second conveying structure of the panel light automatic installation device according to the embodiment of the present invention.

Fig. 12 is a partially enlarged view of the second conveying structure shown in fig. 11.

Fig. 13 is a schematic structural view of the connecting seat of the second conveying structure shown in fig. 11.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The following disclosure provides many different embodiments or examples for implementing different features of the invention. In order to simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. Furthermore, the present invention may repeat reference numerals and/or reference letters in the various examples, which have been repeated for purposes of simplicity and clarity and do not in themselves dictate a relationship between the various embodiments and/or arrangements discussed. In addition, the present disclosure provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize applications of other processes and/or use of other materials.

As shown in fig. 1, the utility model relates to a panel light, including panel 402, lamp strip 403 and lamp panel 404, this panel 402 closes with lamp panel 404 lid, and this lamp strip 403 passes through the bottom fixed connection of joint 401 with lamp panel 404.

Fix lamp strip 403 on lamp panel 404 through joint spare 401, panel light uses the back for a long time, and the ageing condition that makes the lamp strip lose the fixed power of junction site can not appear, can keep permanent, firm connection between lamp strip and the lamp panel.

As shown in fig. 2, in particular, the bottom portions of the light bar 403 and the light panel 404 are provided with corresponding mounting holes 405, the clip member 401 is disposed in the corresponding two mounting holes 405, the clip member 401 is provided with a head portion 410 and a mounting portion 420, and the head portion 410 and the mounting portion 420 are used for being clamped outside the mounting holes 405 of the light bar 403 or the light panel 404 so as to fixedly connect the light bar 403 and the light panel 404. The head portion 410 and the mounting portion 420 may be separate from each other, such as by using snap fasteners, or may be integrally formed. The connection between the panel 402 and the lamp panel 404 can be a connection method in the prior art, and is not described in detail herein.

In some preferred embodiments, the mounting portion 420 is provided with a guide portion 421, one end of the guide portion 421 near the head portion 410 is provided with a clamping elastic portion 422, the guide portion 421 is used for guiding the mounting portion 420 to pass through the two mounting holes 405, and the clamping elastic portion 422 is used for clamping outside the mounting holes of the lamp strip 403 or the lamp panel 404 after the mounting portion 420 passes through the two mounting holes 405. Therefore, the head part 410 and the mounting part 420 are integrally connected, and the lamp strip and the lamp panel can be fixedly connected through simple operation. Specifically, the clamping piece can be made of a plastic material with certain elasticity, and specifically can be made of PC plastic.

Specifically, this head 410 is discoid and sets up, and this installation department 420 is the arrow-like form setting, and the head position of the installation department 420 of this kind of arrow-like is located to direction portion 421, and chucking elastic component 422 sets up at the tail end symmetry of the installation department 420 of this kind of arrow-like, and the straight line portion of the installation department 420 of this kind of arrow-like forms second connecting portion 423, and this second connecting portion 423 is connected with head 410. In specific application, the head portion 410 is clamped outside the mounting hole 405 of the lamp panel 404, the mounting portion 420 is clamped outside the mounting hole 405 of the lamp strip, during mounting, the guide portion 421 enters the mounting hole 405 from one side of the lamp panel 404, the two clamping elastic portions 422 are pressed to bend and deform towards the second connecting portion 423 so as to pass through the two mounting holes 405, after the mounting portion 420 passes through the two mounting holes 405, the second connecting portion 423 is placed in the two mounting holes 405, and the two clamping elastic portions 422 recover and deform to enable the mounting portion 420 to be clamped outside the mounting hole 405 of the lamp strip 403, so that the lamp strip 403 is fixedly mounted on the lamp panel 404.

As shown in fig. 3 and 5, the utility model relates to an automatic mounting device of panel light includes: the mounting station is used for placing the light bar and the light panel for mounting; the first conveying mechanism 100, the first conveying mechanism 100 is used for conveying the clamping piece; the first manipulator structure 200, this first manipulator structure 200 is connected with second drive structure 280 to carry out reciprocating motion between this first conveying mechanism 100 and installation station, this first manipulator structure include automatic mounting structure 201, and this automatic mounting structure 201 is used for snatching the joint spare, and impresses the mounting hole of lamp panel and lamp strip with this joint spare.

In the concrete application, place lamp strip and lamp panel on the installation station according to the installation requirement, joint spare is through first conveying mechanism 100 autoloading, snatch joint spare from this first conveying mechanism 100 through first manipulator structure 200 to correspond the mounting hole of lamp panel and lamp strip, impress the mounting hole with joint spare, make lamp strip and lamp panel fixed connection, thereby light, accomplished the fixed mounting of lamp strip fast, time saving and labor saving has improved production efficiency. Specifically, the installation station can be equipped with fixed lamp strip and the lamp panel of placing of mould structure, specifically to this embodiment, under according to the lamp strip, the lamp panel corresponds the placing on upper ground.

As shown in fig. 6, in some preferred embodiments, the automatic mounting structure 201 includes a grasping member 210 and a first driving structure 220, the grasping member 210 is provided with an absorption cavity 211, the absorption cavity 211 is connected with an absorption member 212 for absorbing the clip member, the absorption cavity 211 is used for providing vacuum absorption force to absorb the clip member, and the first driving structure 220 is connected with the grasping member 210 for driving the grasping member 210 to reciprocate so as to press the clip member into the mounting holes of the lamp panel and the lamp strip. In the concrete application, drive through first drive structure 220 and grab and get a reciprocating motion, grab and get a 210 and snatch the joint and move to the lamp panel, replace the manual work and impress the joint into the lamp panel. Specifically, first drive structure 220 can be the third cylinder, and the piston end of this third cylinder with snatch 210 and be connected, stretch out through the piston end of third cylinder, drive and grab a 210 motion, impress the mounting hole that corresponds on the lamp panel with joint spare. Specifically, the absorption cavity 211 can be connected to an air suction device (not shown in the drawings) to form a vacuum condition, and further, the grabbing member 210 is further provided with an air suction nozzle 213, the absorption member 212 and the air suction nozzle 213 are communicated with the absorption cavity 211, the air suction nozzle 213 is connected to the air suction device through a pipe, and the air suction device can be a vacuum pump.

In some preferred embodiments, the suction member 212 is provided with a catching groove 214. In the concrete application, when adsorbing and snatching joint spare, the head of joint spare is located this and snatchs groove 214, and the counterpoint is adsorbed, makes the vacuum adsorption power that adsorbs chamber 211 adsorb joint spare well and snatchs to make joint spare spacing in this snatch groove 214, avoid arousing joint spare and adsorb to take place the displacement between the piece 212 because of rocking etc. factors when snatching the aversion, lead to adsorbing not counterpointing and drop.

As shown in fig. 5, in particular, the first robot structure 200 further includes a main frame 260, the main frame 260 includes a mounting rod 261 and a connecting rod 262, the connecting rod 262 is used for connecting with a second driving structure 280 to drive the first robot structure 200 to integrally move, and two ends of the connecting rod 262 are respectively connected with the second driving structure 280 through a third connecting piece 263 and the mounting rod 261 through a fourth connecting piece 264; the mounting rod 261 is provided with not only one mounting portion for mounting the automatic mounting structure 201. Specifically, the second driving structure 280 may adopt a structure of motor driving and screw rod transmission in the prior art, and specifically may include a motor, a screw rod, and a movable seat in threaded connection with the screw rod. In the concrete application, first manipulator structure carries out horizontal migration between first transport structure and installation station, reciprocates between relative first mould structure and the second mould structure, consequently second drive structure 280 includes the drive structure of two sets of motors and lead screw, and first manipulator structure is connected in order to reciprocate with the removal seat of a set of drive structure wherein, and the rethread is organized the drive structure and is connected in order to carry out horizontal migration with another a set of drive structure.

In some preferred embodiments, the automatic installation structures 201 with the same number are symmetrically installed on two sides of the installation rod 261, the number of the automatic installation structures 201 on each side corresponds to the number of the clamping members to be installed on the light bar, the plurality of automatic installation structures 201 on any side form the first working unit 203, the plurality of automatic installation structures 201 on the other side form the second working unit 204, the first air cylinders of the first working unit 203 and the first air cylinders of the second working unit 204 respectively operate synchronously, and the grabbing members 210 of the first working unit 203 and the grabbing members 210 of the second working unit 204 respectively grab/release the clamping members synchronously. When the automatic installation structure of the clamping pieces on one working unit works, the automatic installation structure of the clamping pieces on one working unit corresponds to the conveying stations of the clamping pieces respectively, the first working unit 203 and the second working unit 204 sequentially grab the clamping pieces, then the first manipulator structure grabs a plurality of clamping pieces and moves to the installation stations where the lamp strips and the lamp panel are placed, and the first working unit 203 and the second working unit 204 sequentially press the installation holes of the two lamp strips corresponding to the clamping pieces into the lamp panel or synchronously press the installation holes of the two lamp strips corresponding to the clamping pieces into the lamp panel. From this, the installation of two lamp strips can be accomplished in the round of work of first manipulator structure, has improved production efficiency widely. Specifically to the present embodiment, the first working unit 203 and the second working unit 204 are respectively provided with three sets of automatic mounting structures 201.

In some embodiments, the automatic mounting structure 201 further includes a guide 230, the guide 230 extends in a direction parallel to the moving direction of the grasping element 210 and is fixedly disposed relative to the first driving structure 220, and the grasping element 210 is connected to the guide 230 through a guide slide 240. In specific application, the grabbing piece 210 is driven by the third cylinder to drive the clamping piece to move along the guide piece 230. The sliding strip is adopted to move along the guide piece, the length of the sliding strip can be matched with the movement stroke of the grabbing piece, the length of the guide piece can be reduced in a proper range, and the installation and use space of the automatic installation structure can be reduced when the automatic installation structure is used and installed. Specifically, the grasping member 210 is connected to the piston end of the third cylinder through a T-shaped connector 270, and is connected to the guide slide 240 through the T-shaped connector 270.

Specifically, the automatic mounting structure 201 further includes an L-shaped mounting base 250, the L-shaped mounting base 250 includes a first panel 251 and a second panel 252, the cylinder of the third cylinder is connected to the first panel 251, and the guide 230 is connected to the second panel 252. In a specific application, the integral structure of the automatic mounting structure 201 is connected to the mounting rod 261 through the L-shaped mounting seat 250 (specifically, the second panel 252).

In some preferred embodiments, as shown in fig. 7, the first conveying mechanism 100 includes a conveying channel 110 and a fixing device 120, the conveying channel 110 is used for conveying the fasteners, and the fixing device 120 is disposed at the end of the conveying channel 110 to fix the single fasteners in a staggered manner. The clamping pieces installed by the wheel are fixed with the conveying channel 110 and the clamping pieces on the conveying channel in a relative dislocation mode through the fixing device 120, so that a single clamping piece is fixed relative to the automatic installation structure 201, and the automatic installation structure 201 correspondingly grabs one clamping piece accurately and stably.

In some embodiments, the fixing device 120 includes a first fixing member 121 and a second fixing member 122, the first fixing member 121 is abutted to the end of the conveying channel 110 to receive the clamping member, the second fixing member 122 is disposed at a position offset from the end of the conveying channel 110, and the first fixing member 121 can reciprocate relative to the second fixing member 122 to fix the clamping member at the position offset in the second fixing member 122. Specifically, the first fixing member 121 is connected to a first cylinder 123 for driving.

In some preferred embodiments, the first fixing member 121 is provided with a workpiece slot 1211 matched with the clamping member, and the workpiece slot 1211 is abutted with the end of the conveying channel 110 to receive the clamping member. During the installation, the joint spare passes the mounting hole of lamp panel and lamp strip in order to install the lamp strip in the bottom of lamp panel by the installation department in proper order, consequently when transfer passage carries and snatchs with first manipulator structure, needs the head of joint spare up, through the work piece groove for the joint spare keeps the head up when transferring between transfer passage and first manipulator structure.

As shown in fig. 9, the workpiece slot 1211 includes a slot cavity 1212, a support 1213 is disposed at the top of the slot cavity 1212, and the head portion of the clamping member is transported to the workpiece slot 1211 while being translated upward, wherein the head portion 410 is supported on the support 1213 and the mounting portion 420 is disposed in the slot cavity 1212.

In some preferred embodiments, the workpiece groove 1211 is provided with a first stopper 1214. Therefore, after the clamping piece enters the workpiece groove 1211, the position of the clamping piece is relatively fixed, and the clamping piece is aligned with the automatic installation structure more accurately.

As shown in fig. 8, in some embodiments, the second fixing member 122 is provided with a fixing groove 1221 engaged with the first fixing member 121. The first fixing member 121 drives the engaging member to enter the fixing groove 1221, so that the engaging member is in a fixed state surrounding the periphery.

In some preferred embodiments, the first fixing member 121 is provided with a blocking portion 1215, and the blocking portion 1215 is used for blocking the delivery port at the end of the delivery path 110. As shown in fig. 8, in a specific application, the moving direction of the first fixing member 121 is perpendicular to the conveying direction of the clamping member on the horizontal plane, the workpiece slot 1211 is connected to the end of the conveying channel 110, the clamping member is pushed to move horizontally on the conveying channel 110 to enter the workpiece slot 1211, and after the first clamping member 130 at the front end of the conveying enters the workpiece slot 1211, the second clamping member continues to be conveyed forward to the position of the original first clamping member; as shown in fig. 10, when the first fixing member 121 moves into the fixing groove 1221, the blocking portion 1215 moves to the end of the conveying passage 110, thereby blocking the conveying port and preventing the clamping member on the conveying passage 110 from being separated from the conveying passage.

In some preferred embodiments, as shown in fig. 8, the automatic conveying structure 201 further includes a flow-limiting structure 140, and the flow-limiting structure 140 is disposed at the front end of the conveying channel 110 and is used for limiting the forward conveying of the rear-end clamping member to prevent the front-end clamping member from being separated from the conveying channel. Specifically, the current limiting structure 140 reciprocates in a horizontal plane perpendicular to the conveying direction of the clamping members, and enters between the clamping members to limit the current. The current limiting structure 140 includes a current limiting rod 141, a second limiting portion 142 is disposed at an end of the current limiting rod 141, the second limiting portion 142 is disposed in a triangle shape, the current limiting rod enters the clamping members from the top to limit the current, and the motion of the current limiting rod 141 is driven by a second cylinder 143.

In some preferred embodiments, the fixing device 120 further includes a third guide rail 124, and the bottom of the first fixing member 121 may be provided with a matching first sliding groove (not shown), or may be connected to the third guide rail 124 through a sliding block (not shown), so that the first fixing member 121 reciprocates along the third guide rail 124.

As shown in fig. 7, specifically, the vibration plate 150 provides conveying power for the fasteners, the conveying channel 110 is connected with the spiral guide rail of the vibration plate 150, the vibration plate 150 adjusts the position and posture (head is upward) of the fasteners, the fasteners are automatically and orderly conveyed to the conveying channel 110 accurately, and the fasteners are pushed to continue to be conveyed forwards along the conveying channel 110. The detector 160 is disposed at the beginning of the conveying channel 110 for detecting the loading condition of the conveying channel 110, and when the conveying channel 110 is fully loaded with the clamping member, the vibration tray 150 is controlled to stop the vibration conveying. Specifically, the detector 160 may be an infrared sensor disposed above the conveying passage 110. Since the state of the parts is screened/adjusted by the vibration disk and the parts are automatically conveyed in a uniform state, which is the prior art, the working principle and the specific structure of the vibration disk are not repeated herein.

Specifically, in the present embodiment, the first conveying mechanism 100 has three sets, and the three sets of first conveying mechanisms 100 are disposed near the installation station and respectively correspond to the three sets of automatic installation structures 201 of the first working unit 203/the second working unit 204.

As shown in fig. 3, 4 and 11, in some preferred embodiments, the panel lamp automated installation apparatus further includes a feeding station for placing the light bar and the light panel, and a second conveying mechanism 300, where the second conveying mechanism 300 corresponds to the feeding station and the installation station, for conveying the light bar and the light panel of the feeding station to the installation station. Specifically, the second conveying structure 300 includes a first mold structure 301 and a second mold structure 302, the first mold structure 301 and the second mold structure 302 are connected with a third driving structure 320 to reciprocate, and the first mold structure 301 and the second mold structure 302 move in opposite directions to alternately correspond to the feeding station and the installation station; the first mold structure 301 and the second mold structure 302 both include a mold 310, the outline structure of the mold 310 fits the lamp panel, and the mold 310 is provided with a station slot 311 for placing the lamp strip.

Through first mould structure and the alternative material loading station or the installation station that corresponds of second mould structure for the work of placing and the fixed mounting work of lamp strip and lamp panel can go on simultaneously, has improved production efficiency effectively.

In some preferred embodiments, the first mold structure 301 is disposed above the second mold structure 302, the third driving structure 320 includes a belt 321 rotating circularly, a section of the belt 321 above forms a first conveying section 321a, the first conveying section 321a is connected to the first mold structure 301 to drive the first mold structure 301 to reciprocate, a section of the belt 321 below forms a second conveying section 321b, and the second conveying section 321b is connected to the second mold structure 302 to drive the second mold structure 302 to reciprocate. Thereby, a synchronized movement of the first mould structure 301 and the second mould structure 302 can be achieved by a set of drive structures. Specifically, the two ends of the conveyor belt 321 are engaged with driving wheels 322, wherein the driving wheel 322 at one end is used as an active driving wheel and is connected with a servo motor 323 for driving.

Specifically, the third driving mechanism 320 further includes a first rail 324 and a second rail 325, the second mold structure 302 is connected to the second rail 325, the first mold structure 301 is connected to the first rail 324 through a connecting seat 330, and the connecting seat 330 is used for supporting the first mold structure 301 to reciprocate above the second mold structure 302. As shown in fig. 13, the connecting seat 330 further includes a supporting seat 331 and a connecting platform 332, the supporting seat 331 is connected to the first guiding rail 324, and the connecting platform 332 is disposed on the top of the supporting seat 331 for connecting with the first mold structure 301. Specifically, two first guide rails 324 and two second guide rails 325 are respectively provided, the two second guide rails 325 are located between the two first guide rails 324, the second mold structure 302 moves along the second guide rails 325 through the second sliders 326, the supporting seat 331 is connected with the first guide rails 324 through the first sliders 327, so that the first mold structure 301 moves along the first guide rails 324, and each guide rail is correspondingly provided with two sliders. Specifically, the mold 310 is connected to the connecting seat 330/the second slider 326.

In some preferred embodiments, as shown in fig. 13, the support base 331 includes an L-shaped base 333, and the corners of the L-shaped base 333 are distributed with ribs 334. Thereby, the first mold structure is provided with stable support by a simple structure.

As shown in fig. 12, specifically, the first mold structure 301 and the second mold structure 302 are respectively connected to the first conveying section 321a and the second conveying section 321b through a connecting piece 340, the connecting piece 340 includes a first connecting piece 341 and a second connecting piece 342, and the first connecting piece 341 and the second connecting piece 342 are respectively disposed on two sides of the conveyor belt 321 and are fixed to the conveyor belt 321 in a matching manner. Specifically, the first connecting piece 341 and the second connecting piece 342 can be fixed by bolts after being matched, so that the assembly and disassembly are simple and quick, and the distance between the first mold structure 301 and the second mold structure 302 can be conveniently adjusted according to the distance between the first station and the second station. Further, the first connection member 341 is provided with a first connection portion 343, and the first connection portion 343 is connected to the first mold structure 301/the second mold structure 302.

In some preferred embodiments, the surface of the second connecting member 342 that abuts the conveyor belt 321 is corrugated. Therefore, the friction between the connecting piece and the conveyor belt is increased, and the fixing between the connecting piece and the conveyor belt is more stable.

In some preferred embodiments, as shown in fig. 11, a limiting member 312 is disposed at an edge of the mold 310, and the limiting member 312 is used for limiting the lamp panel. The lamp panel and the lamp strip are provided with corresponding mounting holes, and the clamping pieces are pressed into the corresponding mounting holes to be fixed, so that the lamp panel and the lamp strip need to be accurately aligned on the die. Specifically, the stoppers 312 are disposed around the periphery of the mold 310; further, the corresponding stoppers 312 may be mounted on the connecting base 332 at two sides of the first mold structure 301 where the mold 310 is connected to the connecting base 330.

As shown in fig. 4, in some preferred embodiments, the panel lamp automated mounting apparatus further includes an automatic feeding mechanism 500, and the automatic feeding mechanism 500 is interfaced with the feeding station and used for feeding the lamp panel to the first mold structure or the second mold structure corresponding to the feeding station. Specifically, the automatic feeding structure 500 includes a placing table 510 for placing the lamp panel, and a set of second robot structures 600, the second robot structures 600 reciprocating between the placing table 510 and the feeding station to transfer the lamp panel on the placing table 510 to the feeding station.

In some preferred embodiments, a fourth driving mechanism 520 is connected to the placing table 510, and the fourth driving mechanism 520 is used for driving the placing table 510 to perform a lifting motion to deliver the lamp panel. Specifically, the fourth driving structure 520 may adopt a structure of motor driving and screw driving in the prior art, and specifically may include a motor, a screw, and a moving seat in threaded connection with the screw, and the placing table is connected with the moving seat.

As shown in fig. 4, in some preferred embodiments, the panel light automated mounting apparatus further comprises an automatic blanking structure 700, the automatic blanking structure 700 interfacing with the mounting station for transferring the light panel out of the mounting station for blanking. Specifically, the automatic blanking structure 700 includes a conveyor belt structure 710 and a set of second robot structures 600, the conveyor belt structure 710 is used for conveying the lamp panel after the installation, and the second robot structures 600 reciprocate between the installation station and the conveyor belt structure 710 to transfer the lamp panel on the installation station to the conveyor belt structure 710. The conveyor belt structure 710 may be a conveyor belt structure in the prior art, and will not be described herein.

Specifically, the two sets of second robot structures 600 include a robot gripper 620 and a fifth driving structure 610, the robot gripper 620 is provided with a suction cup for sucking and grabbing the lamp panel, and the fifth driving structure 610 is connected to the robot gripper 620 for driving the robot gripper 620 to move to transfer the lamp panel. This gripper 620 comprises a support on which the suction cups are mounted, in particular to this embodiment, four suction cups are distributed on the support. A fourth cylinder is connected to the support to move the gripper 620 up and down. In some embodiments, there are two fourth cylinders, the piston end of the first fourth cylinder is connected with the support, the piston end of the second fourth cylinder is connected with the cylinder body of the first fourth cylinder, and the cylinder body of the second fourth cylinder is connected with the fifth mechanism. Because height differences exist between the placing table and the feeding station, between the mounting station and the conveying belt structure and between the first mold structure and the second mold structure, the mechanical gripper moves up and down in the vertical direction twice, wherein one is the placing table-feeding station or mounting station-conveying belt structure, and the other is the first mold structure-second mold structure, and the two fourth cylinders respectively drive the mechanical gripper to move up and down twice, so that the mechanical gripper can move up and down accurately. This fifth drive structure can adopt motor drive among the prior art, belt drive's structure, specifically can include motor, driving belt and belt pulley, and the mechanical gripper passes through intermediate junction spare and driving belt fixed connection.

In the concrete application, place the lamp panel and place platform 510, manual operation places the lamp strip in the mould 310 of material loading station, shift the lamp panel to the mould 310 of material loading station through the second manipulator structure 600 of automatic feeding mechanism 500, then first mould structure 301/second mould structure 302 of material loading station moves to the installation station, and simultaneously, the second mould structure 302/first mould structure 301 of installation station moves to the material loading station, snatch the joint spare from fixing device 120 through first manipulator structure 200, and impress this joint spare in the mounting hole of lamp panel and lamp strip, the lamp shell that will accomplish the installation through the second manipulator structure 600 of automatic unloading mechanism 700 shifts to conveyor belt structure unloading 710 at last.

In the description herein, references to the description of the terms "one embodiment," "certain embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.

Claims (8)

1. The panel lamp is characterized by comprising a panel (402), a lamp strip (403) and a lamp panel (404), wherein the panel (402) is covered with the lamp panel (404), and the lamp strip (403) is fixedly connected with the bottom of the lamp panel (404) through a clamping piece (401).

2. The panel light of claim 1, wherein the bottom of the light bar (403) and the light panel (404) are provided with corresponding mounting holes (405), the clip member (401) is disposed in two of the mounting holes (405), the clip member (401) is provided with a head portion (410) and a mounting portion (420), and the head portion (410) and the mounting portion (420) are used for being clamped outside the mounting holes (405) of the light bar (403) or the light panel (404) to fixedly connect the light bar (403) and the light panel (404).

3. The panel light as claimed in claim 2, wherein the mounting portion (420) is provided with a guiding portion (421), one end of the guiding portion (421) close to the head portion (410) is provided with a clamping elastic portion (422), the guiding portion (421) is used for guiding the mounting portion (420) to pass through two of the mounting holes (405), and the clamping elastic portion (422) is used for clamping outside the mounting holes (405) of the light bar (403) or the light panel (404) after the mounting portion (420) passes through two of the mounting holes (405).

4. An automated panel light mounting apparatus, comprising:

the mounting station is used for placing a light bar and a light panel for mounting;

the first conveying mechanism (100), the said first conveying mechanism (100) is used for conveying the joint member;

first manipulator structure (200), first manipulator structure (200) are connected with second drive structure (280), with first conveying mechanism (100) with carry out reciprocating motion between the installation station, first manipulator structure (200) are including automatic installation structure (201), automatic installation mechanism (201) are used for snatching the joint spare, and will the joint spare is impressed the mounting hole of lamp panel and lamp strip.

5. The automatic panel lamp mounting device according to claim 4, wherein the automatic mounting structure (201) comprises a grabbing piece (210) and a first driving structure (220), the grabbing piece (210) is provided with an adsorption cavity (211), the adsorption cavity (211) is connected with an adsorption piece (212) for grabbing the clamping piece, the adsorption cavity (211) is used for providing vacuum adsorption force to grab the clamping piece, and the first driving structure (220) is connected with the grabbing piece (210) and used for driving the grabbing piece (210) to reciprocate so as to press the clamping piece into the mounting holes of the lamp panel and the lamp strip.

6. The panel lamp automatic installation equipment according to claim 4, wherein the first conveying mechanism (100) comprises a conveying channel (110) and a fixing device (120), the conveying channel (110) is used for conveying clamping pieces, and the fixing device (120) is arranged at the tail end of the conveying channel (110) so as to fix the clamping pieces in a staggered mode.

7. The automatic panel lamp mounting device according to claim 6, wherein the fixing device (120) comprises a first fixing member (121) and a second fixing member (122), the first fixing member (121) is abutted with the tail end of the conveying channel (110) to receive the clamping member, the second fixing member (122) is arranged in a staggered mode with the tail end of the conveying channel (110), and the first fixing member (121) can move back and forth relative to the second fixing member (122) to fix the clamping member in the staggered mode in the second fixing member (122).

8. The panel lamp automatic installation equipment according to claim 4, further comprising a feeding station and a second conveying structure (300), wherein the feeding station is used for placing the lamp strip and the lamp panel, the second conveying structure (300) corresponds to the feeding station and the installation station, the second conveying structure (300) comprises a first mold structure (301) and a second mold structure (302), the first mold structure (301) and the second mold structure (302) are connected with a third driving structure (320) to perform reciprocating motion, and the first mold structure (301) and the second mold structure (302) have opposite moving directions so as to alternately correspond to the feeding station and the installation station; the first die structure (301) and the second die structure (302) both comprise dies (310), the outline structures of the dies (310) are matched with the lamp panel, and the dies (310) are provided with station grooves (311) for placing the lamp strips.

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