CN213567712U - Device for automatically cleaning accumulated blockage of powder ore bin - Google Patents
Device for automatically cleaning accumulated blockage of powder ore bin Download PDFInfo
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- CN213567712U CN213567712U CN202022176563.XU CN202022176563U CN213567712U CN 213567712 U CN213567712 U CN 213567712U CN 202022176563 U CN202022176563 U CN 202022176563U CN 213567712 U CN213567712 U CN 213567712U
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Abstract
The utility model discloses an automatic clear up long-pending stifled device in powder ore storehouse, including powder ore storehouse, disk feeder, conveyer belt, still include controlling means, water supply system, cyclic annular water pipe, powder ore storehouse bin level gauge, the powder ore storehouse is the funnel type of lower extreme opening, the up end in powder ore storehouse is provided with cyclic annular water pipe, and the cyclic annular water pipe with the inside in powder ore storehouse communicates with each other, simultaneously the cyclic annular water pipe with the water supply system communicates with each other, still be provided with powder ore storehouse level gauge on the powder ore storehouse, powder ore storehouse level gauge is used for monitoring the space height in the powder ore storehouse; the disc feeder is arranged below the opening of the powder ore bin, and the conveying belt is arranged below the disc feeder; the powder ore bin level meter, the disc feeder and the water supply system are respectively in communication connection with the control device; the annular water pipe is used for guiding water to the side wall of the fine ore bin.
Description
Technical Field
The utility model relates to an automatic washing unit technical field, concretely relates to automatic clear up long-pending stifled device in powder ore bin.
Background
The powder ore bin is usually used for storing ore powder generated by first-stage and second-stage crushing, and is used for ensuring that an ore grinding production system can continuously and normally operate. The granularity of the ore entering the fine ore bin is generally about 20 mm. And ore powder coming out of the powder ore bin enters the ore grinding system through the feeding machine and the conveying conveyer belt.
In the actual production process, the powder ore bin is often hardened because the powder ore is too much and is easy to accumulate after being wetted. The effective volume in the fine ore storehouse after hardening significantly reduces, if the condition that hardens lasts, can lose the storage function in fine ore storehouse gradually, can appear blocking up completely even, causes the back-end system to shut down. In the face of blocking of a fine ore bin, a traditional solution generally uses a bin wall vibrator for vibration blanking, blasting and manual cleaning.
The bin wall vibrator is easy to vibrate and crack steel plates, and can even vibrate part of hardened plates more compactly, so that the cleaning effect is poor. The blasting is easy to damage equipment, and the machine needs to be stopped for construction, and most importantly, the blasting has great potential safety hazards. And manual cleaning is inefficient, operation safety is poor, operation time is long, shutdown construction is needed, and production is not facilitated.
The powder ore bin is piled up and blocked, which seriously affects continuous and stable production, so a more efficient and safe cleaning device is needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic clear up long-pending stifled device in powder ore bin.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a device for automatically cleaning the blockage of a fine ore bin comprises the fine ore bin, a disk feeder, a conveying belt, a control device, a water supply system, an annular water pipe and a fine ore bin level meter, wherein the fine ore bin is of a funnel shape with an opening at the lower end, the annular water pipe is arranged on the upper end surface of the fine ore bin and communicated with the inside of the fine ore bin, the annular water pipe is communicated with the water supply system, the fine ore bin level meter is also arranged on the fine ore bin and used for monitoring the space height in the fine ore bin; the disc feeder is arranged below the opening of the powder ore bin, and the conveying belt is arranged below the disc feeder; the powder ore bin level meter, the disc feeder and the water supply system are respectively in communication connection with the control device; the annular water pipe is used for guiding water to the side wall of the fine ore bin. The water supply system comprises a water supply tank, a water supply pipe, a water pipe electric valve, a water supply level meter, a water supply pump and a water pipe, wherein the water supply tank is connected with the water supply pipe, the water supply pipe is connected with the water pipe electric valve, the water supply tank is also provided with the water supply level meter, the water supply level meter is used for monitoring the liquid level height in the water supply tank, the bottom of the water supply tank is connected with the water supply pump, and the water supply pump is communicated with the annular water pipe through the water pipe; the water supply pump, the water pipe electric valve and the water supply surface liquid level meter are respectively in communication connection with the control device.
The system further comprises an electronic conveyor belt scale which is arranged below the conveyor belt and is in communication connection with the control device.
It should be noted that the powder ore bin level gauge, the water supply level gauge and the electronic conveyor scale can be provided with trigger values.
It should be noted that a plurality of drainage pipelines are arranged on the fine ore bin, and the drainage pipelines are communicated with the annular water pipe.
The beneficial effects of the utility model reside in that:
1. the method can automatically judge whether the inner wall of the fine ore bin is accumulated and blocked without stopping the machine, quickly solve the problem of accumulation and blocking of fine ore, and ensure that the system can continuously and stably run.
2. The water supply system can automatically identify whether water needs to be added into the water tank, and the water storage in the water tank is kept sufficient at any time.
3. Not only the operation safety is higher, but also the operation efficiency is high, and the high-efficiency production is facilitated.
Drawings
Fig. 1 is the structure schematic diagram of the automatic cleaning device for blocking the powder ore bin of the utility model.
Detailed Description
The present invention will be further described with reference to the accompanying drawings, and it should be noted that the present embodiment is based on the technical solution, and the detailed embodiments and the specific operation processes are provided, but the protection scope of the present invention is not limited to the present embodiment.
The embodiment provides a device for automatically cleaning the blockage of a fine ore bin, as shown in fig. 1, the device comprises a fine ore bin 10, a disk feeder 11, a conveyer belt 12, a control device, a water supply system 20, an annular water pipe 8 and a fine ore bin level meter 7, wherein the fine ore bin 10 is of a funnel type with an opening at the lower end, the annular water pipe 8 is arranged on the upper end surface of the fine ore bin 10, the annular water pipe 8 is communicated with the inside of the fine ore bin 10, the annular water pipe 8 is communicated with the water supply system 20, the fine ore bin level meter 7 is further arranged on the fine ore bin 10, and the fine ore bin level meter 7 is used for monitoring the space height in the fine ore bin 10; the disk feeder 11 is arranged below the opening of the powder ore bin 10, and the conveying belt 12 is arranged below the disk feeder 11; the powder ore bin level meter 7, the disc feeder 11 and the water supply system 20 are respectively in communication connection with the control device; the annular water pipe 8 is used for guiding water to the side wall of the fine ore bin, and the fine ore bin level gauge 7 and the disk feeder 11 can trigger the water supply system 20 to supply water or stop supplying water.
Through the arrangement of the structure, the control device serves as a control center and can receive the trigger signal and send out a control signal; when the monitoring values of the powder ore bin level meter and the disc feeder are in a set value range, the situation that the powder ore bin is blocked can be determined, and the blockage is further fed back to the water supply system to supply water; when the monitoring values of the powder ore bin level meter and the disc feeder are changed and the measured values are not in the set value range, the control device can judge that the cleaning in the powder ore bin is finished and further feed back the cleaning to the water supply system to stop supplying water.
In the present embodiment, as shown in fig. 1, the water supply system 20 includes a water supply tank 4, a water supply pipe 1, a water pipe electrically operated valve 2, a water supply level meter 3, a water supply pump 5 and a water pipe 6, the water supply pipe 1 is connected to the top surface of the water supply tank 4, the water pipe electrically operated valve 2 is connected to the water supply pipe 1, the water supply level meter 3 is further provided on the top surface of the water supply tank 4, the water supply level meter 3 is used for monitoring the liquid level height in the water supply tank 4, the water supply pump 5 is connected to the bottom of the water supply tank 4, and the water supply pump 5 is communicated with the annular water pipe 8 through the water pipe 6; the water supply pump 5, the water pipe electric valve 2 and the water supply level meter 3 are respectively in communication connection with the control device. In order to enable the liquid level in the water supply tank to be always in a relatively full state, in the structure, when the monitoring value of the water supply level gauge is within a set value range, the water pipe electric valve can be triggered to be opened to inject water into the water supply tank; when the monitoring value of the water supply level meter is not in the value range, the electric valve of the water pipe can be triggered to close, and water injection is stopped.
In this embodiment, as shown in fig. 1, the water supply system further includes an electronic conveyor scale 13 disposed below the conveyor belt 12, and the electronic conveyor scale 13 is in communication connection with the water supply pump 5. The design of the electronic conveyor belt scale can assist in detecting whether the powder ore bin is blocked, and the electronic conveyor belt scale has the same effect as a powder ore bin level meter and a disc feeder.
In this embodiment, as shown in fig. 1, the powder bin level gauge 7, the water supply level gauge 3, and the electronic conveyor scale 13 may be set with trigger values. The triggered numerical range can be set in advance according to the specific production requirements, so that the device is started, stopped, supplied with water and flushed.
In the embodiment in the market, as shown in fig. 1, a plurality of drainage pipes 9 are arranged on the fine ore bin 10, and the drainage pipes 9 are communicated with the annular water pipe 8. Under the condition of serious accumulation, water flow cannot reach the bottom of the accumulation, and the drainage pipeline can lead the water flow to the conical hopper at the bottom of the bin, so that the hardening of the dissolution bottom can be accelerated.
Examples
The working principle of the device for automatically cleaning the blockage of the powder ore bin is as follows: the control device is used as a control center and can receive feedback and output control information; the water source in the workshop is connected with the water supply pipe and communicated to the water supply tank, the water level meter and the electric valve of the water pipe are used for controlling the liquid level of the water supply tank through communication connection with the control device, and the liquid level of the water supply tank can be kept in a relatively full state all the time. Assuming that the height of the water supply tank is 2.5m, the upper limit value of the liquid level of the water supply level gauge may be set to 2m, and the lower limit value may be set to 1 m. If when the liquid level numerical value of monitoring when the water supply level gauge is less than 1m, can trigger controlling means and send control signal, open the water pipe electrically operated valve, supply water, when the liquid level numerical value of monitoring when the water supply level gauge reachs 2m, close the water pipe electrically operated valve, stop supplying water.
And (3) when the powder ore bin is smooth in discharging, adjusting the ore feeding amount of the next step of ore grinding through the frequency of the disk feeder, wherein the ore feeding amount can reach 180t/h when the frequency is the highest. Similarly, the bin height of the powder ore bin is assumed to be 9.5m, namely, the level meter of the powder ore bin displays a monitoring value of 9.5m when the bin is empty; when the monitoring value of the level meter of the powder ore bin is 9.5m or 8m, the frequency of the disc feeder is 49.5Hz, and the ore amount monitored by the electronic conveyor belt scale is 120t/h, the control device can judge that no blockage exists in the powder ore bin, the ore powder in the powder ore bin can normally come out to the disc feeder, and the disc feeder conveys the ore powder to the conveyor belt to enter the next processing procedure; if the monitoring value of the level gauge of the powder ore bin is less than 8m, the control device can judge that the powder ore bin is hardened or caked. When the level meter monitoring value of the powder ore bin is less than 8m, the frequency of the disk feeder is more than 49.5Hz, and the ore amount monitored by the electronic conveyor belt scale is less than 120t/h, the control device can judge that the powder ore bin is blocked, send a control signal and trigger the water supply pump to be started to supply water. And flushing the side wall of the fine ore bin by utilizing pressurized water flow. When the ore amount monitored by the electronic conveyor belt scale is more than 150t/h, the water supply pump is triggered to be closed, and the washing of the fine ore bin is completed; the machine operates normally and the ore powder is conveyed to the next working procedure processing place.
Various corresponding changes and modifications can be made by those skilled in the art according to the above technical solutions and concepts, and all such changes and modifications should be included in the protection scope of the present invention.
Claims (5)
1. The device for automatically clearing the powder ore bin blockage comprises a powder ore bin (10), a disk feeder (11) and a conveying belt (12), and is characterized by further comprising a control device, a water supply system (20), an annular water pipe (8) and a powder ore bin level meter (7), wherein the powder ore bin (10) is of a funnel type with an opening at the lower end, the upper end surface of the powder ore bin (10) is provided with the annular water pipe (8), the annular water pipe (8) is communicated with the inside of the powder ore bin (10), the annular water pipe (8) is communicated with the water supply system (20), the powder ore bin (10) is further provided with the powder ore bin level meter (7), and the powder ore bin level meter (7) is used for monitoring the space height in the powder ore bin; the disc feeder (11) is arranged below the opening of the powder ore bin (10), and the conveying belt (12) is arranged below the disc feeder (11); the powder ore bin level meter (7), the disc feeder (11) and the water supply system (20) are respectively in communication connection with the control device; the annular water pipe (8) is used for guiding water to the side wall of the fine ore bin (10).
2. The device for automatically cleaning the powder ore bin blockage according to claim 1, wherein the water supply system (20) comprises a water supply tank (4), a water supply pipe (1), a water pipe electric valve (2), a water supply surface liquid level meter (3), a water supply pump (5) and a water through pipe (6), the water supply tank (4) is connected with the water supply pipe (1), the water pipe electric valve (2) is connected with the water supply pipe (1), the water supply tank (4) is further provided with the water supply surface liquid level meter (3), the water supply surface liquid level meter (3) is used for monitoring the liquid level height in the water supply tank (4), the bottom of the water supply tank (4) is connected with the water supply pump (5), and the water supply pump (5) is communicated with the annular water pipe (8) through the water through pipe (6); the water supply pump (5), the water pipe electric valve (2) and the water supply surface liquid level meter (3) are respectively in communication connection with the control device.
3. The device for automatically clearing the blockage of the powder ore bin according to claim 1, further comprising an electronic conveyor belt scale (13) arranged below the conveyor belt (12), wherein the electronic conveyor belt scale (13) is in communication connection with the control device.
4. The device for automatically clearing powder ore storage blockage according to claim 1, 2 or 3, characterized in that the powder ore storage bin level meter (7), the water supply level meter (3) and the electronic conveyor belt scale (13) can be provided with trigger values.
5. The device for automatically clearing the blockage of the fine ore bin according to claim 1, wherein a plurality of drainage pipelines (9) are arranged on the fine ore bin (10), and the drainage pipelines (9) are communicated with the annular water pipe (8).
Priority Applications (1)
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CN202022176563.XU CN213567712U (en) | 2020-09-28 | 2020-09-28 | Device for automatically cleaning accumulated blockage of powder ore bin |
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CN202022176563.XU CN213567712U (en) | 2020-09-28 | 2020-09-28 | Device for automatically cleaning accumulated blockage of powder ore bin |
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- 2020-09-28 CN CN202022176563.XU patent/CN213567712U/en active Active
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