CN213541271U - Modular combined type under-pressure emergency plugging tool - Google Patents

Modular combined type under-pressure emergency plugging tool Download PDF

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Publication number
CN213541271U
CN213541271U CN202021138643.XU CN202021138643U CN213541271U CN 213541271 U CN213541271 U CN 213541271U CN 202021138643 U CN202021138643 U CN 202021138643U CN 213541271 U CN213541271 U CN 213541271U
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block
rope
leaking stoppage
leakage
plugging
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CN202021138643.XU
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周锋
张�杰
商德民
阮桢
王俊军
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Shanghai Fire Research Institute of MEM
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Shanghai Fire Research Institute of MEM
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Abstract

The utility model discloses an emergent leaking stoppage tool is pressed in modularization combination formula area mainly includes: the device comprises a leaking stoppage module and a rope tensioning-locking mechanism, wherein the rope tensioning-locking mechanism is connected with the leaking stoppage module through the rope, the leaking stoppage module is close to a leaking part, and a leaking stoppage block is tightly pressed on the leaking part of a barrel body through the pushing of the rope tensioning-locking mechanism so as to form plugging. The utility model provides a modular combined type under-pressure emergency plugging tool and a method, wherein a rope tightening-locking mechanism is provided with a clamping jaw, so that the rope can be locked and loosened manually without tools such as a wrench, the rope is prevented from being broken, and the plugging time of a leakage port is effectively shortened; secondly, the height of the plugging block is increased, and the plugging effect can be more effectively achieved.

Description

Modular combined type under-pressure emergency plugging tool
Technical Field
The utility model relates to a plugging device technical field, concretely relates to emergent plugging tool is pressed in modularization combination formula area.
Background
The tank car with the pressure tank is a main mode for road transportation of dangerous chemicals. The tank car is easy to damage due to the influence of factors such as side turning, rear-end collision, rubbing, medium corrosion, welding defects, damage of sealing materials and the like, so that leakage, combustion and explosion accidents of dangerous chemicals are caused, and uncontrollable loss is brought to lives and properties of people. The cylinder is the main part of the tank truck which is damaged. Aiming at the barrel leakage accident of the tank truck with the pressure tank, a fireman generally adopts a binding type plugging tool to carry out emergency plugging. The binding type plugging tool mainly comprises a plugging block (or a plugging module), a rope (a steel wire rope and a binding belt), a rope tensioning-locking device, a power source and accessories thereof and the like, and the using method comprises the following steps: firstly, the plugging block is tightly pressed on a leakage part; secondly, binding a rope to the barrel, wherein one end of the rope is placed in a groove on the outer side of the leakage blocking sheet, and the other end of the rope is arranged on a rope tensioning-locking device; secondly, connecting the power source and accessories thereof with the rope tightening-locking device, and then driving the power source to tighten the rope until the leakage is avoided; finally, the harness cord-lock is operated to define the position of the harness and the power source and its accessories are removed.
The rope tensioning-locking mechanism and the plugging module are key parts of a binding type plugging tool, and in the prior art, the rope tensioning-locking mechanism needs to lock the rope by using a compression screw, so that the compression screw needs to be repeatedly screwed or loosened by using a tool such as a spanner during plugging operation, the time consumption is long, and the rope is easy to break.
Secondly, the outer end surface of the existing plugging block 110 is provided with a groove matched with the rope tool 500, and the inner end surface is adhered with a plugging rubber 330 or a sealing pad 320. Although the plugging block 110 can realize emergency plugging in a partial leakage scene, there are many disadvantages: one is that the required height of the plugging block 110 is not taken into account. In order to convert the tensile force of the string 500 into the pressing force as much as possible, the angle θ (shown in fig. 2) between the plugging block 110 and the string 500 should be as small as possible. In order to achieve the above purpose, there is a certain height difference between the contact position of the plugging block 110 and the rope 500 and the leakage. In addition, some leak points, such as leak point B (shown in fig. 2), affected by the barrel attachment 410 also need to have a certain height of the block 110 for plugging, so as to ensure that the rope 500 is in contact with the block 110. Secondly, the rope device 500 installed in the groove can slide when being tensioned, so that the leakage stoppage module can slide. Thirdly, due to the lack of operating accessories, the operator is difficult to press the plugging block 110 to the leakage position under the action of the spraying pressure of the leakage medium.
Therefore, the rope tool fracture that how can avoid the locking to arouse from, the improvement leaking stoppage effect does the utility model discloses the problem that needs to solve.
SUMMERY OF THE UTILITY MODEL
To the rope utensil easy fracture that exists when using in current bundling leaking stoppage instrument, the poor problem of leaking stoppage effect, the utility model provides a bundling leaking stoppage instrument, its solution that can be fine the problem that prior art exists.
In order to achieve the above object, the utility model provides a modular combined type takes emergent leaking stoppage tool in area mainly includes: the plugging module and the rope tightening-locking mechanism; the rope tensioning-locking mechanism is connected with the plugging module through a rope; the leakage stoppage module comprises a leakage stoppage component, a heightening component and a sealing component, wherein the heightening component, the leakage stoppage component and the sealing component are sequentially matched; the sealing assembly can be pressed at the leakage position of the cylinder under the action of the heightening assembly and the leakage stopping assembly so as to form a stopper; the rope tensioning-locking mechanism comprises a locking block, a tensioner, a hydraulic hose and accessories thereof and a manual hydraulic pump which are sequentially matched; the locking block comprises a sliding block and a clamping jaw; the sliding block is arranged in the grooves on the two sides of the locking block; the clamping jaw center is equipped with the rope handling passageway and installs on the mounting hole of locking block up end both sides for manual fixed rope utensil.
Furthermore, the leakage stopping assembly mainly comprises a leakage stopping block, and a plurality of bearings are arranged on the upper end face of the leakage stopping block; the distribution of the bearings on the upper end surface of the leaking stoppage block ensures that the pressing force of the rope on the leaking stoppage block is uniformly distributed.
Furthermore, the heightening assembly comprises a heightening leaking stoppage block, and a quick combination structure matched with the leaking stoppage block is arranged on the lower end face of the heightening leaking stoppage block; the upper end surface of the heightening leakage blocking block is also provided with a plurality of bearings; the distribution of the plurality of bearings on the upper end surface of the heightening leakage-stopping block ensures that the pressing force of the rope on the heightening leakage-stopping block is uniformly distributed; the heightening assembly further comprises a heightening cushion block group, and the heightening cushion block group is formed by combining a plurality of heightening cushion blocks through a quick combination structure.
Further, the sealing assembly comprises a cushion block, a sealing gasket and leakage-stopping glue, wherein the sealing gasket is arranged on the lower end face of the cushion block; the leakage-blocking glue is arranged on the lower end face of the sealing gasket.
Furthermore, the upper and lower end faces of the heightened leaking stoppage block, the heightened cushion block, the leaking stoppage block, the cushion block and the sealing gasket are provided with quick combination structures which are matched with each other, the heightened leaking stoppage block and the heightened cushion block, the heightened cushion block and the leaking stoppage block, the leaking stoppage block and the cushion block, and the cushion block and the sealing gasket can form a structure which can be quickly inserted and quickly pulled through the quick combination structures.
Furthermore, grooves are also formed in the front, the rear, the left and the right of the leakage blocking block and the heightened leakage blocking block; and a handle is also arranged on the plugging block.
Furthermore, the slider is pressed close to locking piece one side and is the arc side, forms the excessive circular arc curve threading passageway of slow increase formula with the cooperation of locking piece recess.
Further, the tensioner comprises a push rod, a hydraulic cylinder, a quick joint and a clamping jaw; the hydraulic cylinder is arranged in a mounting hole in the right middle of the lower end surface of the tensioner and is connected with the push rod; the quick connector is arranged on the hydraulic cylinder body and is used for connecting a hydraulic hose; the clamping jaws are arranged on mounting holes in two sides of the upper end face of the tensioner, and a rope threading channel is arranged in the center of each clamping jaw.
Furthermore, the outer diameter of the push rod is consistent with the diameter of a central groove of the upper end face of the locking block.
Furthermore, the locking block and the center line of the rope penetrating channel on two sides of the tensioner are positioned on the same line, so that the plugging module and the rope tool of the tensioning-locking mechanism can horizontally and sequentially penetrate through the center of the rope penetrating channel, and the plugging module is connected with the tensioning-locking mechanism.
Furthermore, the hydraulic hose and the accessories thereof comprise a plurality of quick connectors, a plurality of stop valves, a three-way valve and a plurality of hydraulic hoses; two parallel valve ports at two ends of the three-way valve are connected with a stop valve, and the valve port at the other end of the three-way valve is connected with a hydraulic hose; the valves of the two stop valves are connected with a hydraulic hose; the quick connector is installed at a hydraulic hose connector and used for connecting a hydraulic cylinder body and a manual hydraulic pump, and the hydraulic cylinder can move through hydraulic pressure transmitted by the hydraulic hose when the hydraulic pump is driven, so that the push rod is driven.
Furthermore, the ports of the stop valves are respectively provided with a knob for controlling the extension length of the push rod of the hydraulic cylinder.
The utility model provides an emergent leaking stoppage tool is pressed in modularization combination formula area has avoided the easy cracked problem of rope utensil through set up the clamping jaw on the taut-locking mechanism of rope utensil and increase the height of leaking stoppage piece, has improved the effect of leaking stoppage.
Drawings
The invention is further described with reference to the following drawings and detailed description.
Fig. 1 is a schematic front view of a plugging module for an emergency plugging tool in this example;
fig. 2 is a schematic structural view of the working plugging module for the emergency plugging tool in the present embodiment;
fig. 3 is a front view schematically showing the structure of the locking-tensioning module of the rope tool for the emergency plugging tool in this example;
FIG. 4 is a front view of the hydraulic hose and its accessories in this example;
fig. 5 is a front view schematically showing the structure of the manual hydraulic pump in this example.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand and understand, the present invention is further explained by combining with the specific drawings.
In order to solve the technical problems of the conventional binding type leaking stoppage tool, the embodiment provides a modular combined type emergency leaking stoppage tool with pressure, which comprises a leaking stoppage module and a rope tensioning-locking mechanism, wherein the rope tensioning-locking mechanism and the leaking stoppage module are arranged in a matched manner, the leaking stoppage module is close to a leaking part, and a leaking stoppage block is pressed on the leaking part of a cylinder body by pushing of the rope tensioning-locking mechanism so as to form a blockage.
As shown in fig. 1, the leaking stoppage module for the emergency leaking stoppage tool provided in this embodiment mainly includes: the leakage stoppage assembly 100, the heightening assembly 200 and the sealing assembly 300, wherein the heightening assembly 200 is arranged on the leakage stoppage assembly 100 and is used for heightening the height of the leakage stoppage block 110 and reducing the included angle between a rope and the leakage stoppage block 110; the sealing assembly 300 is arranged on the lower end face of the leakage stoppage assembly 100 and is used for being matched with the leakage stoppage assembly 100 and the heightening assembly 200 to block the leakage part of the cylinder.
The leakage stoppage assembly 100 is used for pressing and stopping a leakage part of a cylinder body and mainly comprises a leakage stoppage block 110.
The leaking stoppage block 110 is used for pressing and stopping the leaking position of the cylinder body, and a plurality of bearings 111 which are uniformly distributed are embedded on the upper end face of the leaking stoppage block and used for placing ropes and uniformly arranging the ropes on the upper end face of the leaking stoppage block 110.
By the arrangement, the rope tensioning force can be more effectively converted into pressing force through the bearing 111, and the pressing force is always vertical to the plugging block; secondly, the sliding of the plugging block 110 caused by the tightening operation of the rope tool can be effectively avoided.
For example, 3 pairs of bearings are selected as an example, and a pair of bearings is respectively arranged in the middle and at two ends of the leakage stoppage block 110 to ensure that the stress of the leakage stoppage block 110 is balanced and the rope does not slide due to uneven stress.
Because the three pairs of bearings are arranged identically, one pair is selected for detailed description here, and the rest is not described again.
The bearing 111 is specifically disposed on the upper end surface of the plugging block 110 by a connection bolt 113, and the connection bolt 113 is disposed on the plugging block 110 by a fixing bolt 114.
The lower end surface of the leakage blocking block 110 is provided with a quick assembly structure for forming a quick plugging structure with the sealing assembly 300.
The sealing assembly 300 specifically includes a spacer 310, a gasket 320, and a sealant 330.
The spacer 310 is used to increase the height of the leak-stopping block 110, and preferably to convert the tightening force of the rope into a pressing force.
In a specific arrangement, the spacer 310 may be an inverted step structure, which aims to transmit the pressing force applied by the plugging block 110 to the sealing pad 320 more intensively, thereby achieving more effective plugging.
The upper and lower end surfaces of the cushion block 310 are respectively provided with a quick combination structure, and the quick combination structure on the upper end surface is used for being matched with the quick combination structure on the lower end surface of the plugging block 110 to form a quick-plugging and quick-pulling structure.
In order to prevent the leakage-blocking rubber 330 from overflowing during the implementation, a sealing gasket 130 may be disposed at the lower end surface of the cushion block 310.
The upper end face and the lower end face of the sealing gasket 320 are respectively provided with a quick combination structure, and the quick combination structure on the upper end face is used for being matched with the quick combination structure on the lower end face of the cushion block 310 to form a structure setting of quick insertion and quick pull.
The leakage-blocking glue 330 is arranged on the lower end surface of the sealing gasket 320, the leakage-blocking glue 330 has extremely strong elastic deformation, and under the action of the pressing force transmitted by the sealing gasket 320, the leakage-blocking glue 330 is in close contact with the leakage opening, so that the sealing is realized.
It should be noted that the shape of the leakage blocking glue 330 can be configured according to the shape of the leakage point.
Meanwhile, the quick combination structure of the sealing pad 320 and the lower end surface of the cushion block 310 can also be arranged in a matching manner according to the shape of the leakage blocking glue 330.
With the structure, the sealing assembly 300 can achieve a better plugging effect when plugging is performed.
Meanwhile, the cushion block 310 is also provided with a plurality of slotted hole structures, so that the weight of the whole leaking stoppage module can be reduced on one hand, and the effect of convenient grabbing is achieved on the other hand.
Furthermore, the left end and the right end of the plugging block 110 are respectively provided with a handle 112, so that under the action of the jet pressure of the leakage medium, an operator can conveniently press the plugging block 110 on the leakage part, and the subsequent tensioning-locking operation is convenient.
By way of example, the sealing assembly 300 herein may be used in a row-by-row configuration as desired for a particular application.
(1) The leakage blocking glue 330 can be selected to be arranged on the lower end surface of the leakage blocking block 110;
(2) or the leakage-stopping glue can be arranged on the lower end surface of the cushion block 310, and the cushion block 310 and the leakage-stopping block 110 are connected through a quick combination structure;
(3) alternatively, the leakage blocking glue 330 may be disposed on the lower end surface of the sealing pad 320, and the sealing pad 320 and the leakage blocking block 110 are connected by a quick assembly structure;
(4) or the leakage blocking glue 330 is arranged on the lower end surface of the sealing gasket 320, the sealing gasket 320 and the cushion block 310, and the cushion block 310 and the leakage blocking block 110 are connected through a quick combination structure.
On the basis of the structure, the heightening component 200 is further arranged for heightening the leaking stoppage block 110, so that the tensioning force of the rope tool is more effectively converted into pressing force, the included angle between the rope tool and the leaking stoppage block 110 is reduced, and effective plugging is realized.
The heightening assembly 200 mainly comprises a heightening leakage blocking block 220, the structure of the heightening leakage blocking block 220 can be the same as or different from that of the leakage blocking block 110, and the structure arrangement the same as that of the leakage blocking block 110 is not described in detail here.
In specific application, the structure of the heightened leaking stoppage block 220 can be different from that of the leaking stoppage block 110, the specific width of the heightened leaking stoppage block can be narrower than that of the leaking stoppage block 110, and the upper end face of the heightened leaking stoppage block is also provided with a bearing assembly which is the same as that of the leaking stoppage block 110, so that the tensioning force of the rope tool can be transmitted to the leaking stoppage block 110 more intensively.
Meanwhile, the heightening block 230 is further disposed on the lower end surface of the heightening leakage blocking block 220 to heighten the height of the leakage blocking block 110, so that the tightening force of the rope is transmitted to the leakage blocking block 110 more intensively.
When the device is specifically arranged, the heightening block 230 can be fixedly arranged on the lower end surface of the heightening leakage stopping block 220; the heightened block 230 and the heightened leakage stopping block 220 can be connected through a quick combination structure to form a quick-inserting and quick-pulling structure.
Further, the heightening blocks 230 and the plugging blocks 110 also form a quick-inserting and quick-pulling structure through a quick-combining structure.
It should be noted here that the raised plugging block 220 and the plugging block 110 can be used independently to plug the leakage site with limited operation space.
When the plugging device is applied specifically, a heightening cushion group 210 can be further arranged between the heightening plugging block 220 and the plugging block 110, and the heightening cushion group 210 can transmit the pressing force born by the heightening plugging block 220 to the plugging block 110 more uniformly.
Specifically, the heightening cushion block group 210 is formed by sequentially connecting a plurality of heightening cushion blocks 211, and the upper end face and the lower end face of each heightening cushion block 211 are provided with a quick combination structure for being matched with each other or different heightening cushion blocks to form a quick-inserting and quick-pulling structure.
The rapid combination structure of the uppermost heightening cushion block of the heightening cushion block group 210 is used for being matched with the rapid combination structure of the lower end face of the heightening block 230 on the heightening leakage blocking block 220 to form a rapid insertion and rapid pull-out structure.
The rapid combination structure of the heightening cushion block at the lowest end of the heightening cushion block group 210 is used for being matched with the rapid combination structure of the upper end surface of the plugging block 110 to form a rapid inserting and rapid pulling structure.
The number of the heightening blocks 211 can be set according to actual needs, and is not particularly limited.
Furthermore, when the plugging blocks 110 and the heightening plugging blocks 220 are specifically arranged, grooves can be further formed in the front, the rear, the left and the right of the plugging blocks, so that the overall weight of the plugging module is reduced, and the plugging block is convenient for operators to grab and is beneficial to operation and carrying.
Based on the above scheme, the present example also gives a specific implementation case:
the first embodiment is as follows:
the single use of the block 110 can form a small included angle between the rope and the block 110, and the pressing force of the rope on the block 110 is also large.
Example two;
the combination of the heightened leakage stoppage block 220 and the sealing assembly 300 is independently used, the situation is suitable for the situation that the diameter of the cylinder body is larger, the heightened leakage stoppage block 220 is independently used, so that a smaller included angle is formed between the rope and the leakage stoppage block 110, and the pressing force of the rope on the heightened leakage stoppage block 220 is also larger.
Example three:
the heightening leaking stoppage blocks 220, the leaking stoppage blocks 110 and the sealing assemblies 200 are connected and arranged in various combinations, the condition is suitable for the situation that the diameter of a cylinder body is large, a small included angle can be formed between a rope and the leaking stoppage blocks 110 only by using the combination of the heightening leaking stoppage blocks 220 and the leaking stoppage blocks 110, and then the rope can form large pressing force on the leaking stoppage blocks 110 through the heightening leaking stoppage blocks 220.
Example four:
the heightening leakage stoppage block 220, the heightening leakage stoppage cushion block 210, the leakage stoppage block 110 and the sealing assembly 200 are connected, the condition is suitable for the large diameter of the cylinder, a small included angle can be formed between the rope and the leakage stoppage block 110 only by using the combination of the heightening leakage stoppage block 220, the heightening leakage stoppage cushion block 210 and the leakage stoppage block 110, and at the moment, the rope can form large pressing force on the leakage stoppage block 110 through the heightening leakage stoppage block 220.
When the plugging module provided by the scheme is used, the plugging blocks 110, the heightening cushion block group 210, the heightening plugging blocks 220 and the sealing assembly 300 can be quickly combined according to actual needs, so that the height of the plugging module is increased, the pressing force is increased, and the application range is expanded.
The present tension-lock mechanism includes a lock block 600, a tensioner 700, a hydraulic hose and its attachment 800, and a manual hydraulic pump 900.
Specifically, referring to fig. 3, the lock block 600 includes 2 sliders 601 and 2 jaws 602. The locking piece 600 both sides all are equipped with the recess, and 2 sliders 601 pass through set screw to install respectively in the recess of locking piece 600 both sides. In addition, one side, close to the groove, of the sliding block 601 is an arc-shaped side face and is matched with the groove of the locking block 600 to form an arc-shaped curve rope threading channel 603, and the other symmetrical side is matched with the groove of the locking block 600 to form the rope threading channel 603 in the same structure, so that stress concentration of a rope in the rope threading channel 603 during tensioning is effectively avoided, the tensioning force of the rope is more uniform, and breakage is avoided. When the locking block 600 is used for plugging, the lower end surface of the locking block directly contacts with a leakage part.
Further, the both sides of lock piece 600 up end all are equipped with the mounting hole for installation clamping jaw 602, clamping jaw 602 center is equipped with rope threading way 603, and as preferred, lock piece 600 has all adopted the design of conveniently snatching with the outward appearance of tensioner 700, for example can set up some recesses in lock piece 600 outward appearance, can increase the friction between finger and lock piece 600, also can further alleviate self weight simultaneously.
Tensioner 700 comprises push rod 701, hydraulic cylinder 702, quick-connect 703, clamping jaw 704, and lacing channel centerline 705.
The center of the lower end face of the tensioner 700 is provided with a mounting hole, and the hydraulic cylinder 702 is mounted on the lower end face of the tensioner 700 through a fixing bolt. The cylinder body of the hydraulic cylinder 702 is provided with a quick joint 703. One end of the hydraulic cylinder 702 facing the locking block 600 is provided with a push rod 701, and the outer diameter of the push rod 701 is consistent with the diameter of a central groove in the upper end face of the locking block 600. Both sides of the upper end face of the tensioner 700 are provided with mounting holes for mounting the clamping jaws 704, and the centers of the clamping jaws 704 are provided with rope threading channels 705.
The central lines of the rope threading channels at the two sides of the locking block 600 and the tensioner 700 are all positioned on the same line, so that the rope can horizontally and sequentially pass through the centers of the rope threading channels; secondly, the clamping jaw can be unscrewed or screwed up manually, realizes the loosening and locking of the rope, is convenient for operators to use, and the rope can be used repeatedly without fracture
Referring to fig. 4, the hydraulic hose and its attachment 800 comprises 3 quick connectors 801, 2 knobs 803, 2 shut-off valves 802, 1 three-way valve 804 and 3 hydraulic hoses. The two end ports of the three-way valve 804 are respectively connected with 1 stop valve 802, the other port of the three-way valve 804 is connected with a hydraulic hose 805, and the valves of the 2 stop valves are respectively connected with a hydraulic hose 806 and a hydraulic hose 807.
Furthermore, the ports of the 2 stop valves 802 are respectively provided with a knob 803, and the extending length of the two hydraulic cylinder push rods 701 can be controlled by manually rotating the knob 303, so that the tension applied to the rope tool can be indirectly adjusted.
Referring to fig. 5, the manual hydraulic pump 900 is composed of a quick connector 901 and a handle 902, the hydraulic hose 305 is installed in the quick connector 901 of the manual hydraulic pump 900 through a quick connector, and the hydraulic hose and the other two hydraulic hoses in the accessories 800 are respectively connected with the quick connector 703 on the cylinder body of the hydraulic cylinder 702 of the 2-set tensioner through the quick connector 801. The mechanism can drive 2 tensioners 700 to work synchronously by only using 1 manual hydraulic pump 900 through a hydraulic hose and accessories 800 thereof, and solves the problem of plugging failure caused by slippage of a plugging block due to the fact that a rope is tensioned firstly.
Aiming at the arrangement scheme of the binding type leaking stoppage tool, a using method of the leaking stoppage tool is further provided, and the specific operation of the leaking stoppage tool comprises the following steps:
(1) assembling a sealing component;
sticking the leakage-blocking glue on the lower end surface of the sealing gasket; and pressing the sealing gasket into the cushion block to ensure that the upper end surface of the sealing gasket is contacted with the bottom surface of the cushion block.
(2) Arranging a sealing component;
and (3) arranging the sealing assembly assembled in the step (1) on the lower end surface of the plugging block to ensure that the upper end surface of the cushion block is contacted with the bottom surface of the plugging block.
(3) Assembling a heightening assembly;
the heightened leakage stoppage blocks are respectively inserted into the two heightened cushion blocks and are inserted into the leakage stoppage blocks, and the contact between the bottom surfaces of the heightened leakage stoppage blocks and the upper end surfaces of the leakage stoppage blocks is ensured.
(4) Plugging;
the handle on the plugging block is tightly held by two hands, the plugging rubber is opposite to the center of the leakage opening, and the leakage part is pressed.
(5) Arranging a rope;
preparing two sets of locking blocks and a strainer, taking a rope, winding the rope for a circle around the cylinder, installing the rope on any one of the bearings on the two sides of the plugging block, and then respectively enabling the head of the rope and the tail of the rope to penetrate through one set of locking blocks and the rope penetrating channel on the two sides of the strainer;
the locking block is close to the wall surface of the cylinder body as much as possible, and then the end face of the push rod of the tensioner is contacted with the groove in the center of the upper end face of the locking block;
tightening the clamping jaws on the two sides of the tensioner;
then a rope is taken and is arranged on the other side of the plugging block and then wound around the cylinder for a circle, and then the head of the rope and the tail of the rope penetrate through the rope penetrating channels on the two sides of the other set of locking block and the strainer;
and (4) repeating the steps (2) and (3).
(6) Setting a manual hydraulic pump and accessories thereof;
connecting the hydraulic hoses connected with the three-way valve with a quick plug on a manual hydraulic pump through quick connectors, and respectively connecting the other two hydraulic hoses connected with the stop valve with quick connectors on the hydraulic cylinder bodies of the 2 sets of tensioners through quick connectors; according to actual conditions, a knob at the port of the stop valve is manually rotated, and the extending lengths of the push rods of the two hydraulic cylinders are adjusted.
(7) Locking operation;
a handle of the manual hydraulic pump is operated, the hydraulic cylinder moves through hydraulic pressure transmitted by the hydraulic hose, so that the push rod is driven to push the locking block to move towards the leaking stoppage block until the leaking stoppage block is contacted with a leaking part of the wall of the cylinder body;
the handle of the manual hydraulic pump is continuously operated until the cylinder body of the hydraulic cylinder completely extends out, the distance between the locking block and the tensioner reaches the maximum value at the moment, the rope is also in a tensioning state, and the leakage blocking glue on the leakage blocking block is closely attached to the leakage part for blocking;
the jaws on both sides of the block are tightened and then the manual hydraulic pump is removed.
(8) Repeatedly plugging;
if the leakage port is sealed, the clamping jaw on the tensioner is unscrewed, and then the rope is cut at any position between the tensioner and the locking block, so that the whole leakage stopping work is completed;
if the leakage port is not sealed, the clamping jaw on the tensioner is unscrewed, and the manual hydraulic pump is driven to reset the push rod of the hydraulic cylinder;
and (7) repeating the steps (7) to (8) and performing repeated locking and leaking stoppage operation until the leakage is not caused any more.
The utility model provides an emergent leaking stoppage tool is pressed in modularization combination formula area and method has following advantage:
(1) the leakage stoppage tool can increase the height of the leakage stoppage module by quickly combining the leakage stoppage assembly, the heightening assembly and the sealing assembly, more effectively convert the tensioning force of the rope into pressing force and transmit the pressing force to the leakage stoppage adhesive, and play a role in effective blockage.
(2) The plugging tool enables the tensioning force of the rope to be converted into pressing force more effectively by embedding the bearing on the upper end face of the plugging module, the pressing force is always vertical to the plugging block, and the sliding of the plugging block caused by the tensioning operation of the rope can be effectively avoided.
(3) The leaking stoppage tool has the advantages that the handle is arranged on the leaking stoppage block, so that the operation is more convenient, and under the action of the jet pressure of the leaking medium, an operator can press the leaking stoppage block on a leaking part, so that the subsequent tensioning-locking operation is convenient.
(4) The rope threading channel of the plugging tool is a slowly-increasing type transition arc curve, so that stress concentration generated when a rope is tensioned can be avoided, and the tensioning force of the rope is more uniform.
(5) This leaking stoppage instrument need not with the help of the spanner, and manual can realize the clamping jaw to the locking of fag end with loosen, easy operation effectively shortens the shutoff time of leakage opening, can also avoid fag end breaking.
(6) The leakage stopping tool realizes that two tensioners can be driven to work simultaneously by one manual hydraulic pump, and solves the problem of plugging failure caused by sliding of a leakage stopping block due to the fact that one rope is tensioned firstly.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (12)

1. A modular combined emergency leak stopping tool with pressure comprises: the plugging module and the rope tightening-locking mechanism; the rope tensioning-locking mechanism is connected with the plugging module through a rope; the leakage stoppage module is characterized by comprising a leakage stoppage component, a heightening component and a sealing component which are sequentially matched; the sealing assembly can be pressed at the leakage position of the cylinder under the action of the heightening assembly and the leakage stopping assembly so as to form a stopper; the rope tensioning-locking mechanism comprises a locking block, a tensioner, a hydraulic hose and accessories thereof and a manual hydraulic pump which are sequentially matched; the locking block comprises a sliding block and a clamping jaw; the sliding block is arranged in the grooves on the two sides of the locking block; the clamping jaw center is equipped with the rope handling passageway and installs on the mounting hole of locking block up end both sides for manual fixed rope utensil.
2. The modular combined type under-pressure emergency leaking stoppage tool as claimed in claim 1, wherein the leaking stoppage assembly mainly comprises a leaking stoppage block, and a plurality of bearings are further arranged on the upper end face of the leaking stoppage block; the distribution of the bearings on the upper end surface of the leaking stoppage block ensures that the pressing force of the rope on the leaking stoppage block is uniformly distributed.
3. The modular combined type pressurized emergency leaking stoppage tool as claimed in claim 2, wherein the heightening assembly comprises a heightening leaking stoppage block, and a quick combination structure matched with the leaking stoppage block is arranged on the lower end surface of the heightening leaking stoppage block; the upper end surface of the heightening leakage blocking block is also provided with a plurality of bearings; the distribution of the plurality of bearings on the upper end surface of the heightening leakage-stopping block ensures that the pressing force of the rope on the heightening leakage-stopping block is uniformly distributed; the heightening assembly further comprises a heightening cushion block group, and the heightening cushion block group is formed by combining a plurality of heightening cushion blocks through a quick combination structure.
4. The modular combined type pressurized emergency leaking stoppage tool according to any one of claims 1 to 3, wherein the sealing assembly comprises a cushion block, a sealing gasket and a leakage stoppage glue, and the sealing gasket is arranged on the lower end surface of the cushion block; the leakage-blocking glue is arranged on the lower end face of the sealing gasket.
5. The modular combined type under-pressure emergency leaking stoppage tool as claimed in claim 3, wherein the upper and lower end faces of the heightened leaking stoppage block, the heightened cushion block, the leaking stoppage block, the cushion block and the sealing gasket are respectively provided with a rapid combination structure which is mutually matched, and the rapid insertion and rapid extraction structures can be formed between the heightened leaking stoppage block and the heightened cushion block, between the heightened cushion block and the leaking stoppage block, between the leaking stoppage block and the cushion block and between the cushion block and the sealing gasket through the rapid combination structure.
6. The modular combined type under-pressure emergency plugging tool according to claim 2 or 3, wherein grooves are further formed in the front, the rear, the left and the right of the plugging block and the heightened plugging block; and a handle is also arranged on the plugging block.
7. The modular combined type under-pressure emergency leaking stoppage tool as claimed in claim 1, wherein one side of the slider, which is close to the locking block, is an arc-shaped side surface, and the slider and the locking block groove are matched to form a slowly-increasing type transition arc-shaped curve rope threading channel.
8. The modular combined emergency leakage stopping tool under pressure as claimed in claim 1, wherein the tensioner comprises a push rod, a hydraulic cylinder, a quick coupling, a clamping jaw; the hydraulic cylinder is arranged in a mounting hole in the right middle of the lower end surface of the tensioner and is connected with the push rod; the quick connector is arranged on the hydraulic cylinder body and is used for connecting a hydraulic hose; the clamping jaws are arranged on mounting holes in two sides of the upper end face of the tensioner, and a rope threading channel is arranged in the center of each clamping jaw.
9. The modular combined type under-pressure emergency leaking stoppage tool as claimed in claim 8, wherein the outer diameter of the push rod is the same as the diameter of the central groove of the upper end surface of the locking block.
10. The modular combined under-pressure emergency plugging tool according to claim 1, wherein the locking block is positioned on the same line with the center line of the rope penetrating channel on both sides of the tensioner, so that the plugging module and the rope of the tensioning-locking mechanism can horizontally pass through the center of the rope penetrating channel in sequence to connect the plugging module with the tensioning-locking mechanism.
11. The modular combined type under-pressure emergency leaking stoppage tool according to claim 1, wherein the hydraulic hose and the accessories thereof comprise a plurality of quick connectors, a plurality of stop valves, a three-way valve and a plurality of hydraulic hoses; two parallel valve ports at two ends of the three-way valve are connected with a stop valve, and the valve port at the other end of the three-way valve is connected with a hydraulic hose; the valves of the two stop valves are connected with a hydraulic hose; the quick connector is installed at a hydraulic hose connector and used for connecting a hydraulic cylinder body and a manual hydraulic pump, and the hydraulic cylinder can move through hydraulic pressure transmitted by the hydraulic hose when the hydraulic pump is driven, so that the push rod is driven.
12. The modular combined type under-pressure emergency leaking stoppage tool as claimed in claim 11, wherein the ports of the plurality of stop valves are respectively provided with a knob for controlling the extension length of a push rod of the hydraulic cylinder.
CN202021138643.XU 2020-06-18 2020-06-18 Modular combined type under-pressure emergency plugging tool Active CN213541271U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021138643.XU CN213541271U (en) 2020-06-18 2020-06-18 Modular combined type under-pressure emergency plugging tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021138643.XU CN213541271U (en) 2020-06-18 2020-06-18 Modular combined type under-pressure emergency plugging tool

Publications (1)

Publication Number Publication Date
CN213541271U true CN213541271U (en) 2021-06-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021138643.XU Active CN213541271U (en) 2020-06-18 2020-06-18 Modular combined type under-pressure emergency plugging tool

Country Status (1)

Country Link
CN (1) CN213541271U (en)

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