CN213504569U - Full-automatic online material counting machine - Google Patents
Full-automatic online material counting machine Download PDFInfo
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- CN213504569U CN213504569U CN202022149104.2U CN202022149104U CN213504569U CN 213504569 U CN213504569 U CN 213504569U CN 202022149104 U CN202022149104 U CN 202022149104U CN 213504569 U CN213504569 U CN 213504569U
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Abstract
The utility model discloses a full-automatic on-line material ordering machine, which comprises a feeding device, a discharging device and a material ordering device arranged between the feeding device and the discharging device; the material ordering device comprises a material ordering conveying mechanism, an x-ray transmitting mechanism arranged above the material ordering conveying mechanism, and an x-ray receiving mechanism arranged below the material ordering conveying mechanism corresponding to the x-ray transmitting mechanism; the material dispensing and conveying mechanism comprises a material dispensing platform, a first conveyor belt module and a first motor, wherein the first conveyor belt module is installed on the material dispensing platform, and the first motor is in driving connection with the first conveyor belt module. The utility model discloses can realize the automatic unloading of material to can carry out the automation to the yields charging tray and paste the mark, degree of automation is high, convenient operation, work efficiency are high, and overall design is reasonable, compact structure, practicality are strong.
Description
Technical Field
The utility model relates to a point material technical field especially relates to a full-automatic online point material machine.
Background
Electronic product and semi-manufactured goods material include resistance-capacitance type material, IC class material etc. when assembling electronic product, need point the material to this material through some material machines (utilize X ray imaging technique, acquire material actual number and with material quantity according to categorised statistics of classification), and the most degree of automation of current some material machines is not high, go up unloading inefficiency, and adopt the manual mode to paste the mark to the charging tray that carries qualified material, the step is loaded down with trivial details, work efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a full-automatic online point material machine, this point material machine are equipped with loading attachment, unloader, can realize the automatic unloading of material on to can carry out the automation to the yields charging tray and paste the mark, degree of automation is high, convenient operation, work efficiency height, and whole reasonable in design, compact structure, practicality are strong.
In order to realize the purpose, the following technical scheme is adopted:
a full-automatic online material ordering machine comprises a feeding device, a discharging device and a material ordering device arranged between the feeding device and the discharging device; the material ordering device comprises a material ordering conveying mechanism, an x-ray transmitting mechanism arranged above the material ordering conveying mechanism, and an x-ray receiving mechanism arranged below the material ordering conveying mechanism corresponding to the x-ray transmitting mechanism; the material dispensing and conveying mechanism comprises a material dispensing platform, a first conveyor belt module and a first motor, wherein the first conveyor belt module is arranged on the material dispensing platform, and the first motor is in driving connection with the first conveyor belt module; the first conveyor belt module is used for receiving a material tray which is conveyed by the feeding device and is loaded with materials, and conveying the material tray between the x-ray emission mechanism and the x-ray receiving mechanism to finish material counting; the first conveyor belt module is also used for conveying the material tray subjected to material counting to a blanking device so as to complete blanking.
Furthermore, the material-dispensing device also comprises a material-dispensing rack, and the material-dispensing conveying mechanism, the x-ray transmitting mechanism and the x-ray receiving mechanism are uniformly arranged in the material-dispensing rack; the relative both sides of some material frames still all have seted up the business turn over material mouth, and each business turn over material mouth department still all installs a lift gate mechanism.
Furthermore, the feeding device comprises a feeding conveying mechanism, a feeding mechanism for placing a plurality of material trays, and a feeding shifting mechanism arranged above the feeding conveying mechanism; the feeding and conveying mechanism comprises a second conveyor belt module which is arranged at one end of the feeding and conveying mechanism in parallel with the first conveyor belt module, and a second motor which is used for driving the second conveyor belt module to operate; the feeding and transferring mechanism is used for transferring a plurality of material trays positioned on the feeding mechanism to the second conveyor belt module one by one, and the second conveyor belt module is used for conveying the material trays to the first conveyor belt module to complete feeding.
Further, loading attachment still includes first camera module, and first camera module arranges in the top of second conveyer belt module, and first camera module is used for shooing in order to obtain charging tray information to the charging tray of second conveyer belt module conveying.
Furthermore, the material loading moves and carries mechanism includes that the direction of delivery of perpendicular second conveyer belt module arranges in the first translation module of its top, perpendicular first translation module arrange and rather than sliding connection's second translation module, perpendicular second translation module arrange and rather than sliding connection's first lift module to and be used for moving the first sucking disc module that carries the charging tray with first lift module drive connection.
Furthermore, the blanking device comprises a discharging mechanism, a blanking conveying mechanism, a discharging platform arranged on one side of the blanking conveying mechanism, a blanking transfer mechanism arranged above the blanking conveying mechanism and a second camera module; the blanking conveying mechanism comprises a third conveyor belt module which is arranged at the other end of the blanking conveying mechanism in parallel with the first conveyor belt module, and a third motor which is used for driving the third conveyor belt module to operate; the third conveyor belt module is used for receiving the material tray which is conveyed by the first conveyor belt module and subjected to material counting, and the second camera module is used for acquiring material tray information and feeding the material tray information back to the background to calibrate a good material tray and a bad material tray; the blanking transfer mechanism is used for transferring the good material trays to the discharging mechanism and transferring the bad material trays to the discharging platform.
Furthermore, the unloading moves and carries the mechanism and include that the third translation module of arranging above it is parallel to third conveyer belt module direction of transfer, perpendicular third translation module arrange and rather than sliding connection's fourth translation module, perpendicular fourth translation module arrange and rather than sliding connection's second lift module to and with second lift module drive connection's second sucking disc module.
Furthermore, the blanking device also comprises a label printer arranged at one end of the third conveyor belt module and a labeling mechanism arranged on the blanking transfer mechanism; the labeling mechanism comprises a third lifting module which is vertical to the fourth translation module and is in sliding connection with the fourth translation module, and a labeling module which is in driving connection with the third lifting module and is used for labeling.
Adopt above-mentioned scheme, the beneficial effects of the utility model are that:
be equipped with loading attachment, unloader, can realize the automatic unloading of material on to can carry out the automation to the yields charging tray and paste the mark, degree of automation is high, simultaneously, some is equipped with the overhead door mechanism on the material frame, when material point material to the charging tray in, can close the business turn over material mouth, avoids x ray to leak, improves the operational safety, in addition, whole reasonable in design, compact structure, convenient operation, work efficiency height, practicality are strong.
Drawings
Fig. 1 is a perspective view of the present invention;
fig. 2 is a perspective view of the feeding device of the present invention;
FIG. 3 is a perspective view of FIG. 2 from another perspective;
fig. 4 is a perspective view of the material dropping device of the present invention;
fig. 5 is a perspective view of the blanking device of the present invention;
fig. 6 is a perspective view of the discharging transfer mechanism and the labeling mechanism of the present invention;
wherein the figures identify the description:
1-a feeding device; 2, a blanking device;
3, a material counting device; 11-a feeding conveying mechanism;
12-a feeding mechanism; 13-a loading transfer mechanism;
14-a first camera module; 21-a discharging mechanism;
22-a blanking transfer mechanism; 23-a material discharging platform;
24-a blanking transfer mechanism; 25-a second camera module;
26-a label printer; 27-a labeling mechanism;
31-a material-dropping conveying mechanism; 32-x-ray launching mechanism;
33-x-ray receiving means; 34-a material-dispensing machine frame;
35-a lifting door mechanism; 131-a first translation module;
132 — a second translation module; 133-a first lifting module;
134-a first chuck module; 241-a third translation module;
242 — a fourth translation module; 243-a second lifting module;
244 — a second chuck module; 271-a third lifting module;
272-labeling module.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 to 6, the utility model provides a full-automatic on-line material ordering machine, which comprises a feeding device 1, a discharging device 2, and a material ordering device 3 arranged between the feeding device 1 and the discharging device 2; the material dotting device 3 comprises a material dotting conveying mechanism 31, an x-ray emission mechanism 32 arranged above the material dotting conveying mechanism 31, and an x-ray receiving mechanism 33 arranged below the material dotting conveying mechanism 31 corresponding to the x-ray emission mechanism 32; the material dispensing and conveying mechanism 31 comprises a material dispensing platform, a first conveyor belt module arranged on the material dispensing platform, and a first motor in driving connection with the first conveyor belt module; the first conveyor belt module is used for receiving a material tray which is conveyed by the feeding device 1 and is loaded with materials, and conveying the material tray between the x-ray emission mechanism 32 and the x-ray receiving mechanism 33 to finish material counting; the first conveyor belt module is also used for conveying the material tray after material counting to the blanking device 2 so as to complete blanking.
The material ordering device 3 further comprises a material ordering frame 34, and the material ordering conveying mechanism 31, the x-ray transmitting mechanism 32 and the x-ray receiving mechanism 33 are uniformly distributed in the material ordering frame 34; the opposite two sides of the material counting rack 34 are provided with material inlet and outlet ports, and each material inlet and outlet port is provided with a lifting door mechanism 35; the feeding device 1 comprises a feeding conveying mechanism 11, a feeding mechanism 12 for placing a plurality of material trays, and a feeding transfer mechanism 13 arranged above the feeding conveying mechanism 11; the feeding and conveying mechanism 11 comprises a second conveyor belt module arranged at one end of the feeding and conveying mechanism in parallel with the first conveyor belt module, and a second motor for driving the second conveyor belt module to operate; the feeding transfer mechanism 13 is used for transferring a plurality of material trays positioned on the feeding mechanism 12 to the second conveyor belt module one by one, and the second conveyor belt module is used for conveying the material trays to the first conveyor belt module to complete feeding; the feeding device 1 further comprises a first camera module 14, the first camera module 14 is arranged above the second conveyor belt module, and the first camera module 14 is used for photographing a material tray conveyed by the second conveyor belt module to obtain material tray information.
The feeding and transferring mechanism 13 comprises a first translation module 131 arranged above the second conveyor belt module in a direction perpendicular to the conveying direction of the second conveyor belt module, a second translation module 132 arranged perpendicular to the first translation module 131 and connected with the first translation module in a sliding manner, a first lifting module 133 arranged perpendicular to the second translation module 132 and connected with the second translation module in a sliding manner, and a first suction tray module 134 connected with the first lifting module 133 in a driving manner and used for transferring trays; the blanking device 2 comprises a discharging mechanism 21, a blanking conveying mechanism 22, a discharging platform 23 arranged on one side of the blanking conveying mechanism 22, a blanking transfer mechanism 24 arranged above the blanking conveying mechanism 22 and a second camera module 25; the blanking conveying mechanism 22 comprises a third conveyor belt module arranged at the other end of the blanking conveying mechanism in parallel with the first conveyor belt module, and a third motor for driving the third conveyor belt module to operate; the third conveyor belt module is used for receiving the material tray which is conveyed by the first conveyor belt module and subjected to material counting, and the second camera module 25 is used for acquiring material tray information and feeding the material tray information back to the background to calibrate a good material tray and a bad material tray; the blanking transfer mechanism 24 is used for transferring good trays onto the discharging mechanism 21 and transferring bad trays onto the discharging platform 23.
The blanking transfer mechanism 24 comprises a third translation module 241 arranged above the third conveyor belt module in parallel with the conveying direction of the third conveyor belt module, a fourth translation module 242 arranged perpendicular to the third translation module 241 and connected with the third translation module in a sliding manner, a second lifting module 243 arranged perpendicular to the fourth translation module 242 and connected with the fourth translation module in a sliding manner, and a second sucker module 244 connected with the second lifting module 243 in a driving manner; the blanking device 2 further comprises a label printer 26 arranged at one end of the third conveyor belt module, and a labeling mechanism 27 arranged on the blanking transfer mechanism 24; the labeling mechanism 27 includes a third lifting module 271 disposed perpendicular to and slidably connected to the fourth translation module 242, and a labeling module 272 drivingly connected to the third lifting module 271 for labeling.
The utility model discloses the theory of operation:
with reference to fig. 1 to 6, in this embodiment, the feeding device 1 further includes a feeding rack, and the discharging device 2 further includes a discharging rack; the feeding mechanism 12 of the feeding device 1 comprises a feeding vehicle, a base movably arranged on the feeding vehicle and a lifting mechanism arranged on one side of the feeding conveying mechanism 11; the base is provided with a plurality of material placing positions, each material placing position is used for placing a plurality of material discs in a stacking mode, when feeding is conducted, the feeding trolley can be manually pushed to one side of the feeding conveying mechanism 11, the base is located on the lifting mechanism, and the lifting mechanism can drive the base to lift so that the feeding transfer mechanism 13 can transfer the material discs to the feeding conveying mechanism 11 one by one; in one embodiment, a slot is arranged at one end of the base, and an inserting plate is arranged on the lifting mechanism and can be inserted into the slot, so that the lifting mechanism drives the base to lift; the first camera module 14 includes a camera body and a light source, and is configured to photograph and scan a tray on the feeding and conveying mechanism 11 (barcode such as two-dimensional code is attached to the tray), so as to obtain information of the tray and transmit the information to the background for storage.
The lifting door mechanism 35 of the material ordering device 3 comprises a lifting cylinder and a sliding door in driving connection with the lifting cylinder, and when material ordering is carried out, the lifting cylinder can drive the sliding door to close the material inlet and outlet, so that the leakage of x-rays is avoided, and the operation safety of workers is improved; the x-ray transmitting mechanism 32 comprises a high-power x-ray transmitter and is arranged above the material-ordering conveying mechanism 31, the x-ray receiving mechanism 33 comprises a flat panel detector and is arranged below the material-ordering conveying mechanism 31, the material-ordering of the materials is realized through mutual matching of the x-ray transmitter and the material-ordering conveying mechanism, and material-ordering information is stored in a background to distinguish qualified materials and unqualified materials.
The second camera module 25 (including the camera body and the light source) of the blanking device 2 is used for photographing and code scanning the material tray on the blanking conveying mechanism 22 to obtain material tray information and transmitting the material tray information to the background, and the background compares the material tray information with the material counting information of the material tray to mark whether the material tray is a good material tray or a bad material tray; if the material tray is good, the material tray is labeled and discharged to the discharging mechanism 21 through the mutual cooperation of the second sucking disc module 244 and the labeling module 272; if the material tray is a defective material tray, the material tray is directly transferred to the discharging platform 23 through the second sucking disc module 244, so that the purpose of automatically separating the defective material tray from the defective material tray is achieved; the discharging mechanism 21 comprises a discharging vehicle, so that a material tray loaded with qualified materials can be conveniently moved to the next working area; the label printer 26 can print labels (the labels contain material trays, material quantity information, etc.), and the labeling module 272 can automatically paste the labels onto good material trays, so that the label printer is simple and convenient, and has high working efficiency.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. A full-automatic online material ordering machine is characterized by comprising a feeding device, a discharging device and a material ordering device arranged between the feeding device and the discharging device; the material ordering device comprises a material ordering conveying mechanism, an x-ray transmitting mechanism arranged above the material ordering conveying mechanism, and an x-ray receiving mechanism arranged below the material ordering conveying mechanism corresponding to the x-ray transmitting mechanism; the material dispensing and conveying mechanism comprises a material dispensing platform, a first conveyor belt module and a first motor, wherein the first conveyor belt module is arranged on the material dispensing platform, and the first motor is in driving connection with the first conveyor belt module; the first conveyor belt module is used for receiving a material tray which is conveyed by the feeding device and is loaded with materials, and conveying the material tray between the x-ray emission mechanism and the x-ray receiving mechanism to finish material counting; the first conveyor belt module is also used for conveying the material tray subjected to material counting to a blanking device so as to complete blanking.
2. The full-automatic online material dotting machine according to claim 1, wherein the material dotting device further comprises a material dotting rack, and the material dotting conveying mechanism, the x-ray transmitting mechanism and the x-ray receiving mechanism are all arranged in the material dotting rack; the relative both sides of some material frames still all have seted up the business turn over material mouth, and each business turn over material mouth department still all installs a lift gate mechanism.
3. The full-automatic online material ordering machine according to claim 1, wherein the feeding device comprises a feeding conveying mechanism, a feeding mechanism for placing a plurality of material trays, and a feeding transfer mechanism arranged above the feeding conveying mechanism; the feeding and conveying mechanism comprises a second conveyor belt module which is arranged at one end of the feeding and conveying mechanism in parallel with the first conveyor belt module, and a second motor which is used for driving the second conveyor belt module to operate; the feeding and transferring mechanism is used for transferring a plurality of material trays positioned on the feeding mechanism to the second conveyor belt module one by one, and the second conveyor belt module is used for conveying the material trays to the first conveyor belt module to complete feeding.
4. The full-automatic online material ordering machine according to claim 3, wherein the feeding device further comprises a first camera module, the first camera module is arranged above the second conveyor belt module, and the first camera module is used for photographing the material tray conveyed by the second conveyor belt module to obtain the material tray information.
5. The full-automatic on-line material ordering machine according to claim 4, wherein the loading and transferring mechanism comprises a first translation module arranged above the second conveyor belt module in a direction perpendicular to the conveying direction of the second conveyor belt module, a second translation module arranged perpendicular to the first translation module and slidably connected with the first translation module, a first lifting module arranged perpendicular to the second translation module and slidably connected with the second translation module, and a first sucker module in driving connection with the first lifting module and used for transferring the material tray.
6. The full-automatic online material ordering machine according to claim 1, wherein the blanking device comprises a discharging mechanism, a blanking conveying mechanism, a discharging platform arranged on one side of the blanking conveying mechanism, and a blanking transfer mechanism and a second camera module arranged above the blanking conveying mechanism; the blanking conveying mechanism comprises a third conveyor belt module which is arranged at the other end of the blanking conveying mechanism in parallel with the first conveyor belt module, and a third motor which is used for driving the third conveyor belt module to operate; the third conveyor belt module is used for receiving the material tray which is conveyed by the first conveyor belt module and subjected to material counting, and the second camera module is used for acquiring material tray information and feeding the material tray information back to the background to calibrate a good material tray and a bad material tray; the blanking transfer mechanism is used for transferring the good material trays to the discharging mechanism and transferring the bad material trays to the discharging platform.
7. The full-automatic on-line material ordering machine according to claim 6, wherein the blanking transfer mechanism comprises a third translation module arranged above the third conveyor belt module in parallel with the conveying direction of the third conveyor belt module, a fourth translation module arranged perpendicular to the third translation module and slidably connected with the third translation module, a second lifting module arranged perpendicular to the fourth translation module and slidably connected with the fourth translation module, and a second sucker module drivingly connected with the second lifting module.
8. The full-automatic on-line material ordering machine according to claim 7, wherein the blanking device further comprises a label printer arranged at one end of the third conveyor belt module, and a labeling mechanism mounted on the blanking transfer mechanism; the labeling mechanism comprises a third lifting module which is vertical to the fourth translation module and is in sliding connection with the fourth translation module, and a labeling module which is in driving connection with the third lifting module and is used for labeling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022149104.2U CN213504569U (en) | 2020-09-25 | 2020-09-25 | Full-automatic online material counting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022149104.2U CN213504569U (en) | 2020-09-25 | 2020-09-25 | Full-automatic online material counting machine |
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| CN213504569U true CN213504569U (en) | 2021-06-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115352794A (en) * | 2022-10-20 | 2022-11-18 | 歌尔股份有限公司 | Feeding device and assembly equipment |
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- 2020-09-25 CN CN202022149104.2U patent/CN213504569U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115352794A (en) * | 2022-10-20 | 2022-11-18 | 歌尔股份有限公司 | Feeding device and assembly equipment |
| CN115352794B (en) * | 2022-10-20 | 2023-02-28 | 歌尔股份有限公司 | Feeding device and assembly equipment |
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