CN213485531U - Semi-automatic welding hot melting equipment for automobile EGR and throttle sensor - Google Patents
Semi-automatic welding hot melting equipment for automobile EGR and throttle sensor Download PDFInfo
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- CN213485531U CN213485531U CN202022900507.6U CN202022900507U CN213485531U CN 213485531 U CN213485531 U CN 213485531U CN 202022900507 U CN202022900507 U CN 202022900507U CN 213485531 U CN213485531 U CN 213485531U
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Abstract
The utility model discloses a semi-automatic welding hot melting device for automobile EGR and a throttle sensor, which comprises a cabinet body for welding operation, wherein the cabinet body is provided with a turntable through a rotating shaft, the turntable is provided with three tools, and the tools are provided with positioning grooves; a welding robot is arranged on the cabinet body beside the rotary table, and a welding head of the welding robot is positioned above the circular shape formed by the three tools; a hot melting robot is also arranged on the cabinet body along the advancing direction of the turntable, a hot melting tool head on the hot melting robot is positioned above the circular tool assembly, and the hot melting robot and the welding robot form an angle of 120 degrees along the rotating shaft; still be provided with display screen and control button on the cabinet body, the inside of the cabinet body is provided with the controller. The utility model discloses integrate two mutually independent production processes of traditional welding, hot melt to can will treat that the processing product is automatic to convey next process, replace manual operation, save the manpower, simplify production processes, improve production efficiency.
Description
Technical Field
The utility model relates to a car EGR, throttle valve sensor technical field, especially a semi-automatic welding hot melt equipment for car EGR, throttle valve sensor.
Background
Parts such as an EGR valve and a throttle valve for an automobile are basically divided into a sensor portion and a valve body portion. The sensor part is mainly used for detecting the opening degree of the EGR valve or the throttle valve, is an important component of the EGR valve and the throttle valve, and is composed of a circuit board assembly and a shell, wherein the circuit board assembly is welded on a contact pin in the shell, so that the circuit board assembly is electrically connected with the contact pin of the shell, and then the circuit board assembly is further fixed on the shell in a hot melting mode, thereby meeting the severe vibration requirements of EGR and throttle valve products. Present sensor production mainly relies on manual welding and ordinary hot melt equipment to carry out the production operation, uses staff's number more to efficiency is not high, and simultaneously, because too much manual work participates in, product quality is also unstable.
Therefore, in order to improve the production efficiency, save the labor cost and improve the product quality, a semi-automatic welding hot melting device special for the automobile EGR and the throttle sensor is urgently needed to meet the production requirement.
Disclosure of Invention
The utility model discloses the technical problem that needs to solve provides a semi-automatic welding hot melting equipment for car EGR, throttle valve sensor, simplifies production processes, improves production efficiency.
In order to solve the technical problem, the utility model adopts the following technical proposal.
A semi-automatic welding hot melting device for an automobile EGR (exhaust gas Recirculation) and a throttle sensor comprises a cabinet body for welding operation, wherein a rotary table is arranged on the cabinet body through a rotary shaft, three tools which have the same distance to the rotary shaft and form an angle of 120 degrees with each other are arranged on the rotary table, and a positioning groove for placing a product shell is formed in each tool; a welding robot for welding the circuit board assembly on the product shell is arranged on the cabinet body beside the rotary table, and a welding head of the welding robot is positioned above the circular shape formed by the three tools; a hot melting robot used for melting and fixing the plastic positioning columns on the circuit board assembly is further arranged on the cabinet body along the advancing direction of the rotary table, a hot melting tool head on the hot melting robot is positioned above the circular tool assembly, and the hot melting robot and the welding robot form an angle of 120 degrees along the rotary shaft; still be provided with the display screen that is used for showing welding state on the cabinet body and be used for the control device to start and stop with the control button, the inside of the cabinet body is provided with the controller that is used for controlling the action of welding hot melt equipment, control button's output connection director's input, the input of welding robot, hot melt robot and display screen is connected respectively to the output of controller.
The semi-automatic welding hot melting equipment for the automobile EGR and the throttle sensor is characterized in that a stepping motor used for driving a rotating shaft to rotate is arranged in the cabinet body, and the input end of the stepping motor is connected with the output end of the controller.
Above-mentioned a semi-automatic welding hot melting equipment for car EGR, throttle valve sensor, be located the pivot of frock below and seted up by the recess, the frock is placed in the recess.
The semi-automatic welding hot melting equipment for the automobile EGR and the throttle sensor is provided with the welding wire conveying head for providing the welding wire for the soldering bit.
The semi-automatic welding hot melting equipment for the automobile EGR and the throttle sensor is characterized in that the display screen is a touchable liquid crystal display screen.
The semi-automatic welding hot melting equipment for the automobile EGR and the throttle valve sensor comprises a control button, a starting button and a stopping button, wherein the starting button is used for starting the equipment, the stopping button is used for stopping the equipment, and the output ends of the starting button and the stopping button are respectively connected with the input end of the controller.
Due to the adoption of the technical scheme, the utility model has the following technical progress.
The utility model discloses integrate two mutually independent production processes of traditional welding, hot melt to can will treat that the processing product is automatic to convey next process, replace manual operation, save the manpower, simplify production processes, improve production efficiency.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a side view of the present invention;
FIG. 3 is a schematic block diagram of the present invention;
wherein: 1. the welding machine comprises a cabinet body, 2. a welding robot, 21. a soldering bit, 22. a welding wire feeding head, 3. a hot melting robot, 31. a hot melting tool head, 4. a rotary table, 5. a rotary shaft, 6. a display screen, 7. a control button, 8. a tool, 9. a controller and 10. a stepping motor.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
A semi-automatic welding hot melting device for an automobile EGR and a throttle sensor is structurally shown in figures 1-2 and comprises a cabinet body 1, a welding robot 2, a hot melting robot 3, a rotary table 4 and a display screen 6. The cabinet body 1 is used for carrying out welding operation, the rotary table 4 is arranged on the cabinet body 1 through a rotary shaft 5 positioned in the center, the rotary table 4 can rotate along the rotary shaft 5, the welding robot 2 is arranged on the cabinet body 1 positioned beside the rotary table 4 and used for welding a circuit board assembly on a product shell, the hot melting robot 3 is arranged on the cabinet body 1 along the advancing direction of the rotary table 4, the welding robot 2 and the hot melting robot 3 are 120 degrees along the rotary shaft 5 and used for melting and fixing the circuit board assembly by a plastic positioning column; the display screen 6 is arranged above the cabinet body 1 and used for displaying a welding state.
Three recess has been seted up on carousel 4, and three recess is the same to the distance between the pivot to being 120 between two liang, having placed frock 8 in the recess, having seted up the constant head tank on the frock 8 for place the product shell, fix the product shell. Because frock 8 is fixed through the recess on the carousel, when welding different products, can change different frock 8 according to welded product shell.
The inside of the cabinet body 1 is provided with step motor 10, and step motor connects in the pivot for the drive is absorbed in the rotation to the drive carousel rotates, and every action as step motor, pivot rotation 120, with a station of moving forward the frock.
During welding machining, a product to be machined is placed on the tool, the rotary table rotates to move the product to different machining procedure positions, and the three tools are respectively provided with 3 stations including a workpiece placing station, a welding station and a hot melting station.
The welding robot 2 is provided with a soldering bit 21 and a welding wire feeding bit 22, the soldering bit 21 is used for welding, and the welding wire feeding bit 22 is arranged beside the soldering bit and used for feeding welding wires to the soldering bit during soldering. The soldering iron head 21 is positioned above the circular shape formed by the three tools 8 and used for soldering the circuit board on the tools. The tip 21 of the welding robot 2 can be replaced according to the welding needs.
Be provided with hot melting frock head 31 on the hot melt robot 3 for with the fixed circuit board assembly of plastics material reference column melting, can change different hot melting frock head 31 according to the product of difference, satisfy the production demand of different products.
The cabinet body 1 is provided with a control button 7 for controlling the start and stop of the equipment, the control button 7 comprises a start button and a stop button, the start button is used for starting the equipment, and the stop button is used for stopping the equipment.
The inside of the cabinet body 1 is provided with controller 9 for control welding hot melt equipment work, the utility model discloses a structure block diagram is shown in fig. 3, start button and stop button's output connection director's input, the input of welding robot, hot melt robot and display screen is connected respectively to the output of controller.
The utility model discloses before the welding, select corresponding frock according to different products, place respectively in three recesses on the carousel, set for the parameter of welding and hot melt on the display screen simultaneously, after the settlement is accomplished, place the circuit board assembly in the product shell to place the product shell on the frock of getting of carousel and putting a station, after pressing the start button, equipment sets up the operation; the controller controls the stepping motor to rotate, the stepping motor drives the rotary table to rotate for 120 degrees, the product is rotated to a welding station from a workpiece taking and placing station, and at the moment, the controller sends a control instruction to the welding robot, and the welding robot performs welding operation; meanwhile, the production personnel continue to place the product shell with the circuit board on the next empty station; after welding is finished, the welding robot sends a finishing signal to the controller, the controller controls the stepping motor to act, the product is rotated to the hot melting station from the welding station, at the moment, the welding station and the hot melting station have the product in place to be processed, and the welding robot and the hot melting robot receive a control instruction at the same time and process the product; meanwhile, the production personnel continue to place the product shell with the circuit board on the last empty station; after the processes of welding and hot melting are finished, the controller controls the stepping motor to act, the turntable continues to rotate the folk first product, the first product rotates to the workpiece taking and placing station from the hot melting station, the production personnel take out the product and place the unprocessed product again, the process is circulated, and after the production is finished, the stop button is pressed, and the equipment stops working.
Claims (6)
1. The utility model provides a semi-automatic welding hot melt equipment for car EGR, throttle valve sensor which characterized in that: the welding machine comprises a cabinet body (1) for welding operation, wherein a rotary table (4) is arranged on the cabinet body (1) through a rotary shaft (5), three tools (8) which have the same distance to the rotary shaft and form an angle of 120 degrees with each other are arranged on the rotary table (4), and positioning grooves for placing a product shell are formed in the tools (8); a welding robot (2) used for welding the circuit board assembly on the product shell is arranged on the cabinet body (1) positioned beside the rotary table (4), and a welding head (21) of the welding robot (2) is positioned above a circle formed by the three tools (8); a hot melting robot (3) used for melting and fixing the plastic positioning column on the circuit board assembly is further arranged on the cabinet body (1) along the forward direction of the turntable, a hot melting tool head (31) on the hot melting robot (3) is positioned above the circular tool (8), and the hot melting robot (3) and the welding robot (2) form an angle of 120 degrees along the rotating shaft (5); still be provided with on the cabinet body (1) and be used for showing display screen (6) of welding state and be used for controlgear to start and control button (7) that stop, the inside of the cabinet body (1) is provided with controller (9) that are used for controlling the action of welding hot melt equipment, the input of the output connection director (9) of control button (7), the input of welding robot (2), hot melt robot (3) and display screen (6) is connected respectively to the output of controller (9).
2. The semi-automatic welding hot-melting device for the EGR and the throttle valve sensor of the automobile according to claim 1, characterized in that: the cabinet is characterized in that a stepping motor (10) used for driving the rotating shaft (5) to rotate is arranged inside the cabinet body (1), and the input end of the stepping motor is connected with the output end of the controller (9).
3. The semi-automatic welding hot-melting device for the EGR and the throttle valve sensor of the automobile according to claim 1, characterized in that: a groove is formed in the rotating shaft below the tool (8), and the tool (8) is placed in the groove.
4. The semi-automatic welding hot-melting device for the EGR and the throttle valve sensor of the automobile according to claim 1, characterized in that: and a welding wire feeding head (22) used for providing a welding wire for the welding head (21) is arranged on the welding robot (2).
5. The semi-automatic welding hot-melting device for the EGR and the throttle valve sensor of the automobile according to claim 1, characterized in that: the display screen (6) is a touchable liquid crystal display screen.
6. The semi-automatic welding hot-melting device for the EGR and the throttle valve sensor of the automobile according to claim 1, characterized in that: the control button (7) comprises a start button for starting the equipment and a stop button for stopping the equipment, and the output ends of the start button and the stop button are respectively connected with the input end of the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022900507.6U CN213485531U (en) | 2020-12-07 | 2020-12-07 | Semi-automatic welding hot melting equipment for automobile EGR and throttle sensor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022900507.6U CN213485531U (en) | 2020-12-07 | 2020-12-07 | Semi-automatic welding hot melting equipment for automobile EGR and throttle sensor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213485531U true CN213485531U (en) | 2021-06-18 |
Family
ID=76356992
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022900507.6U Active CN213485531U (en) | 2020-12-07 | 2020-12-07 | Semi-automatic welding hot melting equipment for automobile EGR and throttle sensor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213485531U (en) |
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2020
- 2020-12-07 CN CN202022900507.6U patent/CN213485531U/en active Active
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