CN213472258U - Environment-friendly energy-saving PE pipe welding fixture - Google Patents
Environment-friendly energy-saving PE pipe welding fixture Download PDFInfo
- Publication number
- CN213472258U CN213472258U CN202021826830.7U CN202021826830U CN213472258U CN 213472258 U CN213472258 U CN 213472258U CN 202021826830 U CN202021826830 U CN 202021826830U CN 213472258 U CN213472258 U CN 213472258U
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- clamp
- fixedly connected
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- clamping block
- pipe welding
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- 238000003466 welding Methods 0.000 title claims abstract description 36
- 230000007613 environmental effect Effects 0.000 claims abstract description 9
- 239000011941 photocatalyst Substances 0.000 claims abstract description 8
- 238000007789 sealing Methods 0.000 claims description 11
- 230000006978 adaptation Effects 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 6
- 238000006243 chemical reaction Methods 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 9
- 239000012943 hotmelt Substances 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical group O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 231100000614 poison Toxicity 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001473 noxious effect Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model discloses an environmental protection and energy saving PE pipe welding jig relates to PE pipe processing technology field, press from both sides tight seat including bottom plate, first clamp seat and the tight seat of second clamp, the upside fixedly connected with slide rail of bottom plate, the below of the tight seat of first clamp and the tight seat of second clamp is equipped with down the clamp splice, the top of clamp splice articulates down has last clamp splice, it has the buckle to go up one side swing joint that the hinge was kept away from to the clamp splice, the top fixedly connected with cylinder of the tight seat of second clamp, the inboard front end fixedly connected with ultraviolet lamp and the photocatalyst smear of the tight seat of second clamp, the front end swing joint of the tight seat of second clamp has the arm-tie. This environmental protection and energy saving PE pipe welding jig can make the vapor in the air and harmful gas take place chemical reaction, has prevented the pollution to the air among the PE pipe welding process, has ensured that operating personnel's is healthy, and the slide rail spout of the shape of falling V makes clamp splice centering more accurate down, has strengthened the intensity of welding seam, convenient operation, energy consumption reduction.
Description
Technical Field
The utility model relates to a PE manages processing technology field, specifically is an environmental protection and energy saving PE pipe welding jig.
Background
The PE pipe is a plastic pipe made of PE resin, and is usually a flexible coiled pipe used for conveying tap water or gas in municipal construction. Because the length of the tap water pipeline or the gas pipeline is longer, the length of the PE pipe produced by a factory often cannot meet the requirement, so that a plurality of PE pipes can be welded end to end in engineering, and the effect of growth is achieved. The commonly used welding method is thermal fusion welding, in which the ends of the PE pipe to be welded are heated and melted by a heating plate and then rapidly butted. However, when the PE pipe is heated, toxic substances are generated to pollute the air, which is not beneficial to the health of operators.
In chinese utility model patent application no: CN201920438193.7 discloses a hot melt welding machine for PE gas pipelines, which comprises a control cabinet, wherein the bottom of the control cabinet is fixedly arranged on a supporting base, the top of the control cabinet is fixedly provided with a workbench, the top of the workbench is welded with four support columns which are symmetrically distributed, the top of the four support columns is fixedly connected with the bottom of a driving cabinet, the front surface of the driving cabinet is provided with a control panel, the top of the driving cabinet is fixedly provided with a telescopic cylinder, the output end of the telescopic cylinder is in axial connection with one end of a cylinder rod, the other end of the cylinder rod is in axial connection with a welding head mounting seat, and a welding head is arranged on the welding head mounting seat. The hot-melt welding machine for the PE gas pipeline has the defects that the molten pipe releases toxic gas to pollute air and the operation is inconvenient in the hot-melt welding process of the two ends of the PE pipe.
Therefore, it is necessary to provide an environment-friendly and energy-saving PE pipe welding jig to solve the above problems.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
An object of the utility model is to provide an environmental protection and energy saving PE pipe welding jig to solve the hot melt welding machine of the current PE gas pipeline that provides in the above-mentioned background art, at PE pipe both ends hot melt welding's in-process, it still has the poisonous gaseous polluted air of fused tubular product release, and operate inconvenient problem.
(II) technical scheme
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: an environment-friendly and energy-saving PE pipe welding fixture comprises a bottom plate, a first clamping seat and a second clamping seat, wherein a slide rail is fixedly connected to the upper side of the bottom plate, a lower clamping block is arranged below the first clamping seat and the second clamping seat, a slide groove is formed in the bottom of the lower clamping block and is movably connected above the slide rail, a hinge is fixedly connected to one side of the top of the lower clamping block, an upper clamping block is movably connected to one side of the hinge, a plurality of rubber rings are fixedly connected to the inner parts of the lower clamping block and the upper clamping block, a hinge post is fixedly connected to one side of the upper clamping block, which is far away from the hinge, a fixture block is fixedly connected to one side of the lower clamping block, which is far away from the hinge, a buckle is movably connected to the outer side of the hinge post, a sealing ring is fixedly connected to the rear end of the first clamping seat, two connecting rings are fixedly connected to the, the front end top fixedly connected with cylinder of the tight seat of second clamp, the front end swing joint of cylinder has two push rods, the front end fixedly connected with connector of push rod, the pinhole has all been seted up with the center of connecting hole to the connector, the inboard swing joint of pinhole has the connecting pin, the tight seat of second clamp's inboard front end top fixedly connected with ultraviolet lamp, the tight seat of second clamp's inboard front end fixedly connected with photocatalyst smear, the kerve has been seted up to the tight seat of second clamp's front end, the inside swing joint of kerve has the arm-tie, front end one side fixedly connected with pull head of arm-tie.
Preferably, the slide rail bilateral symmetry, the top of slide rail is inside slope, slide rail and spout looks adaptation.
Preferably, the direction of the push rod is parallel to the slide rail, two sides of the connector are vertical planes, and the connecting pins are adaptive to all pin holes.
Preferably, the pulling plate is divided into an upper part and a lower part, and the pulling plate is made of light plastics.
Preferably, the sealing ring is made of elastic rubber, and the position of the sealing ring corresponds to that of the pulling plate.
Preferably, the center of the hinge column is provided with a straight hole and is hinged with a buckle, and the buckle is matched with the clamping block.
Preferably, a plurality of rubber circle equidistance is arranged in first clamp tight seat and the inside of second clamp tight seat, the internal diameter of rubber circle and PE pipeline looks adaptation.
(III) advantageous effects
Compared with the prior art, the utility model provides an environmental protection and energy saving PE pipe welding jig possesses following beneficial effect:
1. this environmental protection and energy saving PE pipe welding jig has set up ultraviolet lamp and photocatalyst smear in one side of the tight seat of second clamp, and the material of photocatalyst smear is titanium dioxide, can make the vapor in the air and harmful gas take place chemical reaction under ultraviolet irradiation, has effectively prevented the pollution of PE pipe welding in-process to the air, has ensured operating personnel's healthy.
2. This environmental protection and energy saving PE pipe welding jig, the top leanin of slide rail and spout, the structure of this kind of shape of falling V can make lower clamp splice centering more accurate, and the elasticity of rubber circle also can offset the error of PE pipe centering in-process, can make two sections PE pipes of treating the welding fix a position more accurately, has strengthened the intensity of welding seam, has improved the welded quality.
3. This environmental protection and energy saving PE pipe welding jig utilizes simple connecting pin and fixture block to fix a position, and the thrust through the cylinder makes two sections PE union couplings together, and it is very convenient to operate, has also reduced the energy consumption simultaneously.
Drawings
Fig. 1 is an isometric view of the present invention;
figure 2 is an isometric view of a first clamping seat arrangement;
figure 3 is an isometric view of a second clamping seat arrangement;
fig. 4 is an enlarged view of the area a in fig. 1.
In the figure: 1. a base plate; 2. a slide rail; 3. a first clamping seat; 4. a second clamping seat; 5. an upper clamping block; 6. a lower clamping block; 7. a chute; 8. a cylinder; 9. a push rod; 10. a connector; 11. a pin hole; 12. an ultraviolet lamp; 13. a photocatalyst smear; 14. a hinge; 15. a rubber ring; 16. groove drawing; 17. hinging the column; 18. a clamping block; 19. buckling; 20. pulling a plate; 21. a slider; 22. a connecting pin; 23. a connecting ring; 24. connecting holes; 25. and (5) sealing rings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, an environment-friendly and energy-saving PE pipe welding fixture comprises a bottom plate 1, a first clamping seat 3 and a second clamping seat 4, wherein a slide rail 2 is fixedly connected to the upper side of the bottom plate 1, a lower clamping block 6 is arranged below the first clamping seat 3 and the second clamping seat 4, a slide groove 7 is formed in the bottom of the lower clamping block 6, the slide groove 7 is movably connected to the upper side of the slide rail 2, the two sides of the slide rail 2 are symmetrical, the top end of the slide rail 2 is inclined inwards, the slide rail 2 is matched with the slide groove 7, the inverted V-shaped structure can enable the lower clamping block 6 to be centered more accurately, two sections of PE pipes to be welded are positioned more accurately, a hinge 14 is fixedly connected to one side of the top of the lower clamping block 6, an upper clamping block 5 is movably connected to one side of the hinge 14, a plurality of rubber rings 15 are fixedly connected to the interiors of the lower clamping block 6 and the upper clamping block 5, the plurality of rubber rings, the inner diameter of the rubber ring 15 is matched with a PE pipeline, so that a PE pipe is accurately fixed at the centers of an upper clamping block 5 and a lower clamping block 6, one side of the upper clamping block 5, which is far away from a hinge 14, is fixedly connected with a hinge column 17, one side of the lower clamping block 6, which is far away from the hinge 14, is fixedly connected with a clamping block 18, the outer side of the hinge column 17 is movably connected with a buckle 19, the center of the hinge column 17 is provided with a straight hole and is hinged with the buckle 19, the buckle 19 is matched with the clamping block 18, so that the upper clamping block 5 and the lower clamping block 6 are fixed, the rear end of a first clamping seat 3 is fixedly connected with a sealing ring 25, the sealing ring 25 is made of elastic rubber and seals harmful gas from leaking, the top of the rear end of the first clamping seat 3 is fixedly connected with two connecting rings 23, the center of the connecting rings 23 is provided with a connecting hole 24, the top of the front end of a second clamping seat 4 is fixedly, the front end fixedly connected with connector 10 of push rod 9, the both sides of connector 10 are vertical planes, pin hole 11 has all been seted up at the center of connector 10 and connecting hole 24, the inboard swing joint of pin hole 11 has connecting pin 22, connecting pin 22 adaptation is in all pin holes 11, when connecting pin 22 inserts pin hole 11, all pin holes 11 are located same straight line, it is very convenient to operate, and the energy consumption has also been reduced simultaneously, the inboard front end top fixedly connected with ultraviolet lamp 12 of second clamp seat 4, the inboard front end fixedly connected with photocatalyst smear 13 of second clamp seat 4, the material of photocatalyst smear 13 is titanium dioxide, can make vapor in the air and harmful gas take place the chemical reaction under ultraviolet irradiation, the material that generates is harmless gas, effectively prevented the pollution to the air in the PE pipe welding process, operating personnel's health has been ensured, the front end of the second clamping seat 4 is provided with a pull groove 16, the pull plate 20 is movably connected inside the pull groove 16, the pull plate 20 is divided into an upper part and a lower part, the pull plate 20 is made of light plastic, the position of the sealing ring 25 corresponds to that of the pull plate 20 to prevent ultraviolet rays from penetrating out, and one side of the front end of the pull plate 20 is fixedly connected with a pull head 21.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
The working principle is as follows: the utility model discloses be equipped with first tight seat 3 of clamp and the tight seat 4 of second clamp, be used for pressing from both sides respectively and treat two sections PE pipes of welded, clamp splice 6 passes through spout 7 and connects in slide rail 2 top down, it connects and can the swivelling separation through hinge 14 with clamp splice 6 down to go up clamp splice 5, place the PE pipe in the inboard of rubber circle 15, press down clamp splice 5 again, it is up to and 18 chucking of fixture block to rotate buckle 19, make PE pipe rigidity, actuating cylinder 8, make connector 10 get into connecting hole 24, then insert connecting pin 22 in pinhole 11, then the distance between first tight seat 3 of clamp and the tight seat 4 of second clamp depends on the length of push rod 9, the both ends melting of PE pipe meets the back, pull plate 20 to sealing washer 25 department, open ultraviolet lamp 12, catalyst smear 13 purifies noxious material.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides an energy-conserving PE pipe welding jig of environmental protection, includes that bottom plate (1), first clamp holder (3) and second press from both sides tight seat (4), its characterized in that: the upper side of the bottom plate (1) is fixedly connected with a sliding rail (2), a lower clamping block (6) is arranged below the first clamping seat (3) and the second clamping seat (4), a sliding groove (7) is formed in the bottom of the lower clamping block (6), the sliding groove (7) is movably connected above the sliding rail (2), a hinge (14) is fixedly connected to one side of the top of the lower clamping block (6), an upper clamping block (5) is movably connected to one side of the hinge (14), a plurality of rubber rings (15) are fixedly connected to the lower clamping block (6) and the upper clamping block (5), a hinge column (17) is fixedly connected to one side of the upper clamping block (5) far away from the hinge (14), a clamping block (18) is fixedly connected to one side of the lower clamping block (6) far away from the hinge (14), a buckle (19) is movably connected to the outer side of the hinge column (17), and a sealing ring (25) is fixedly connected to the rear end of the first clamping seat, the rear end top fixedly connected with two connecting rings (23) of the first clamp seat (3), a connecting hole (24) is formed in the center of the connecting ring (23), a front end top fixedly connected with a cylinder (8) of the second clamp seat (4), two push rods (9) are movably connected with the front end of the cylinder (8), a connector (10) is fixedly connected with the front end of each push rod (9), pin holes (11) are formed in the centers of the connector (10) and the connecting hole (24), a connecting pin (22) is movably connected with the inner side of each pin hole (11), an ultraviolet lamp (12) is fixedly connected with the top of the inner side of the second clamp seat (4), a photocatalyst smear (13) is fixedly connected with the front end of the second clamp seat (4), a pull groove (16) is formed in the front end of the second clamp seat (4), and a pull plate (20) is movably connected with the inner side of the pull groove (16), a pull head (21) is fixedly connected to one side of the front end of the pull plate (20).
2. The environment-friendly energy-saving PE pipe welding fixture according to claim 1, characterized in that: the sliding rail (2) is symmetrical on two sides, the top end of the sliding rail (2) inclines inwards, and the sliding rail (2) is matched with the sliding groove (7).
3. The environment-friendly energy-saving PE pipe welding fixture according to claim 1, characterized in that: the direction of the push rod (9) is parallel to the slide rail (2), two sides of the connector (10) are vertical planes, and the connecting pins (22) are matched with all the pin holes (11).
4. The environment-friendly energy-saving PE pipe welding fixture according to claim 1, characterized in that: the pulling plate (20) is divided into an upper part and a lower part, and the pulling plate (20) is made of light plastics.
5. The environment-friendly energy-saving PE pipe welding fixture according to claim 1, characterized in that: the sealing ring (25) is made of elastic rubber, and the position of the sealing ring (25) corresponds to that of the pulling plate (20).
6. The environment-friendly energy-saving PE pipe welding fixture according to claim 1, characterized in that: the center of the hinge column (17) is provided with a straight hole and is hinged with a buckle (19), and the buckle (19) is matched with the clamping block (18).
7. The environment-friendly energy-saving PE pipe welding fixture according to claim 1, characterized in that: a plurality of rubber circle (15) equidistance is arranged in first clamp tight seat (3) and the inside of second clamp tight seat (4), the internal diameter and the PE pipeline looks adaptation of rubber circle (15).
Priority Applications (1)
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CN202021826830.7U CN213472258U (en) | 2020-08-27 | 2020-08-27 | Environment-friendly energy-saving PE pipe welding fixture |
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CN202021826830.7U CN213472258U (en) | 2020-08-27 | 2020-08-27 | Environment-friendly energy-saving PE pipe welding fixture |
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CN213472258U true CN213472258U (en) | 2021-06-18 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116408755A (en) * | 2023-05-11 | 2023-07-11 | 江苏红阳全月机械制造有限公司 | Connector installation mechanism |
CN116749545A (en) * | 2023-08-21 | 2023-09-15 | 湖南迈途机电设备有限公司 | Rubber tube buckling device and buckling process |
-
2020
- 2020-08-27 CN CN202021826830.7U patent/CN213472258U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116408755A (en) * | 2023-05-11 | 2023-07-11 | 江苏红阳全月机械制造有限公司 | Connector installation mechanism |
CN116408755B (en) * | 2023-05-11 | 2024-02-09 | 江苏红阳全月机械制造有限公司 | Connector installation mechanism |
CN116749545A (en) * | 2023-08-21 | 2023-09-15 | 湖南迈途机电设备有限公司 | Rubber tube buckling device and buckling process |
CN116749545B (en) * | 2023-08-21 | 2023-11-03 | 湖南迈途机电设备有限公司 | Rubber tube buckling device and buckling process |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20211230 Address after: 201800 zone A-2, floor 1, building 9, No. 568, Longpan Road, Malu Town, Jiading District, Shanghai Patentee after: Shanghai Daoren Intelligent Technology Co.,Ltd. Address before: 715500 Chengnan school, Pucheng County, Weinan City, Shaanxi Province Patentee before: Wang Jun |
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TR01 | Transfer of patent right |