CN213445257U - Cement silo side bulk loading system - Google Patents
Cement silo side bulk loading system Download PDFInfo
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- CN213445257U CN213445257U CN202021837101.1U CN202021837101U CN213445257U CN 213445257 U CN213445257 U CN 213445257U CN 202021837101 U CN202021837101 U CN 202021837101U CN 213445257 U CN213445257 U CN 213445257U
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Abstract
The utility model provides a cement storehouse side bulk loading system, belongs to cement loading technical field, and it includes: the discharging mechanism comprises a cement silo, a discharging chute, a discharging fan, a weighing scale, a bulk head and a lifter; the feeding end of the discharge chute is connected with the discharging end of the cement silo, a discharge fan blows air into the discharge chute, the discharging end of the discharge chute is connected with the feeding end of the bulk head, a metering scale is arranged at the feeding end of the bulk head, and a lifter is connected with the bulk head; the device comprises an all-purpose card unit, a positioning unit, a discharging unit and a controller for controlling and connecting the all-purpose card unit, the positioning unit, the discharging unit and the discharging unit. The loading system can realize automatic positioning, automatic discharging, automatic metering and centralized control of the vehicle, save the labor cost and improve the loading efficiency.
Description
Technical Field
The utility model belongs to the technical field of cement loading technique and specifically relates to a cement storehouse side bulk loading system is related to.
Background
The overload problem easily appears when cement loading, and current cement bulk measurement system mainly has following problem: 1. the cement in bulk is in decentralized management and cannot be managed and controlled in a centralized way. Because the number of the cement warehouses is large, each cement warehouse is provided with a pre-installed metering device, and special post personnel are required to be arranged at each bulk material placing position to operate and place materials on site; 2. because the butt joint of the bulk head and the feeding port of the bulk tank car needs a field post worker to guide a driver, the operation of the vehicle can be completed for many times, which wastes time and labor; 3. the cement truck loading of post worker decentralized control, its loading information all rely on operator's on-the-spot record, the mistake appears easily, can not realize loading data, loading time, data such as license plate number upload in real time and centralized automatic management.
Therefore, it is necessary to design a bulk loading system on the side of a cement silo to solve the above problems.
SUMMERY OF THE UTILITY MODEL
In order to avoid the problems, the cement silo side bulk loading system is provided, so that automatic positioning, automatic material discharging, automatic metering and centralized control of vehicles can be realized, the labor cost is saved, and the loading efficiency is improved.
The utility model provides a pair of cement storehouse side bulk loading system, include: the discharging mechanism comprises a cement silo, a discharging chute, a discharging fan, a weighing scale, a bulk head and a lifter; the feeding end of the discharging chute is connected with the discharging end of the cement silo, the discharging fan blows air into the discharging chute, the discharging end of the discharging chute is connected with the feeding end of the bulk head, the metering scale is arranged at the feeding end of the bulk head and used for weighing the weight of cement entering the bulk head from the discharging chute, and the lifter is connected with the bulk head and used for adjusting the height of the bulk head up and down;
the one-card-through unit is used for recording vehicle loading information for loading cement and comprises an information card, a vehicle information module and a wagon balance unit; the vehicle information module and the wagon balance unit input information into the information card through an information setting module, and the information card is provided with a data storage module;
the positioning unit is used for positioning the position of a vehicle during cement loading and comprises a video module, an infrared sensing module, a ground identification module and a prompt module;
the discharge unit comprises a discharge fan switch for controlling the opening and closing of the discharge fan, a flow valve for measuring the cement flow of the discharge chute and a switch valve for controlling the opening and closing of the discharge chute;
the discharging unit comprises a bulk head switch, a lifter switch, a material level detector for detecting the position of the material in the bulk head and an electric bell;
the controller is used for controlling and connecting the all-purpose card unit, the positioning unit, the discharging unit and the discharging unit, and the controller is provided with a data acquisition module, a metering transmission module, a monitoring module, a control module and a display screen.
Preferably, the bulk head is provided with a vibrator.
Preferably, infrared induction module and video module set up in the bulk head below for the loading position of response location vehicle.
Preferably, the discharge end of the bulk head is provided with a bag type dust collector.
Preferably, the controller is provided with a protection device module and a voice module.
Preferably, the controller is connected with a plurality of all-purpose card units, a positioning unit, a discharging unit and a discharging unit in a control mode.
Preferably, a card reader for reading the information card is arranged at the discharging mechanism, and the card reader is connected with the controller.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the centralized and unified management and control of a plurality of cement bulk systems are realized, the labor cost is saved, and the labor intensity is reduced;
2. the automatic metering of the bulk cement is realized, the information communication between the automatic metering and the factory cement all-purpose card unit is realized, the overload problem can be avoided, and other phenomena of committing illegalities for gains can be avoided;
3. the automatic recording and real-time online transmission of all information including license plate numbers, loading quantity, loading time and the like are realized;
4. automatic accurate centering positioning of the cement bulk tank truck and the bulk head is realized;
5. the secondary on-site confirmation of the loading information can be realized, and the wrong cement types are avoided;
6. and the whole-course visual management of the loading process is realized.
Drawings
Fig. 1 is a schematic structural diagram of a discharging mechanism according to a preferred embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a bulk loading system on the side of a cement silo according to a preferred embodiment of the present invention.
The reference numbers illustrate:
1. the system comprises cement warehouses 1, 2, discharge chutes 2, 3, discharge fans 3, 4, scales 4, 5, bulk heads 5, 6, elevators 6, 7, flow valves 7, 8, switch valves 8, 9, card readers 9, 10, monitoring videos 10, 11, infrared sensing devices 11, 12 and a bag type dust collector 12.
Detailed Description
The technical solution of the present invention will be clearly and completely described with reference to the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 and fig. 2, the present embodiment provides a system for bulk loading on a side of a cement silo 1, which includes: discharge mechanism, all-purpose card unit, positioning unit, ejection of compact unit and controller.
As shown in fig. 1 and fig. 1, the discharging mechanism includes a cement silo 1, a discharging chute 2, a discharging fan 3, a scale 4, a bulk head 5 and a lifter 6. The feed end of ejection of compact chute 2 is connected with the discharge end of cement storehouse 1, and ejection of compact fan 3 bloies to ejection of compact chute 2 is interior, and 2 discharge ends of ejection of compact chute are connected with the 5 feed ends of bulk head, and 4 settings are at the 5 feed ends of bulk head, and the cement that gets into bulk head 5 from ejection of compact chute 2 is weighed through 4 weighers, can measure the weight of the 5 ejection of compact of bulk head.
And lift 6 connects the head 5 of bulk cargo for adjust the height of head 5 of bulk cargo from top to bottom, be used for adapting to the cement blowing loading demand of different heights, simultaneously, be equipped with the electromagnetic shaker on the head 5 of bulk cargo to it is slow to pile up caking unloading when the head 5 of bulk cargo goes out the cement material, and the head 5 discharge end of bulk cargo is equipped with bag collector 12, collects the raise dust when cement unloading loading, and the cement raise dust that collects can recycle, environmental protection and energy saving.
A card reader 9 for reading the information card is arranged at the discharging mechanism, and the card reader 9 is connected with the controller and used in cooperation with the information card.
As shown in fig. 1 and 2, the one-card unit records vehicle loading information for loading cement, and comprises an information card, a vehicle information module and a wagon balance unit; the information card is distributed when vehicles enter a factory, one vehicle is one card, and vehicle information including license plate numbers, vehicle tare weights, vehicle contact persons and the like, the types and weights of cement to be loaded and the like can be input into the information card. In subsequent loading or other processes, the information card can be used as a key for passing, discharging and loading, and can also be checked. The wagon information module is the relevant information of the wagon, the wagon balance unit is used for information input and verification when the wagon enters and leaves a factory, and the wagon balance unit can carry out final weight detection and transmit the data information to the controller for data information approval, recording and storage. The vehicle information module and the wagon balance unit can input information into the information card through an information setting module, and the information card is provided with a data storage module.
The positioning unit is used for positioning the position of a vehicle during cement loading and comprises a video module, an infrared induction module, a ground identification module and a prompt module; the monitoring video 10 and the infrared sensing device are arranged below the bulk head 5, are respectively controlled by the video module and the infrared sensing module and are used for sensing and positioning the loading position of the vehicle, and the video module can carry out final inspection and confirmation through monitoring and the like. The prompt module can prompt and confirm after stopping at an accurate position when cement of a vehicle is loaded, and can also give a prompt after the loading is finished, so that the cement loading efficiency is improved.
Meanwhile, the discharging unit comprises a discharging fan 3 switch for controlling the opening and closing of the discharging fan 3, a flow valve 7 for measuring the cement flow of the discharging chute 2 and a switch valve 8 for controlling the opening and closing of the discharging chute 2; the discharging chute 2 is provided with a manual valve and a pneumatic valve which can be controlled by a switch valve 8.
The discharging unit comprises a bulk head 5 switch, a lifter 6 switch, a material level detector for detecting the position of the material in the bulk head 5 and an electric bell; and a vibrator switch for controlling the vibrator is also arranged. Can control the discharging process and discharge the materials accurately.
The controller can be in control connection with the all-purpose card unit, the positioning unit, the discharging unit and the discharging unit, and can monitor and control the whole process. The controller is provided with a data acquisition module, a metering transmission module, a monitoring module, a control module, a display screen, a protection device module and a voice module. In the actual production and discharging process, the controller is connected with the all-purpose card units, the positioning units, the discharging units and the discharging units in a control mode, namely the controller can control loading and discharging of a plurality of cement warehouses 1 and a plurality of vehicles.
The working principle is as follows:
1. the cement bulk tank truck enters the all-purpose card unit, and the truck loading information of the truck is input by swiping the card and weighed;
2. the cement bulk tanker vehicle arrives at the bulk port, and the driver opens the top cover. The plug-in card confirms the variety and the quantity of the cement. When the required freight information is confirmed to be consistent, the electric bell rings to remind the user of preparing to load the vehicle;
3. when the truck loading port at the top of the truck and a video module or an infrared centering detector arranged below the bulk head 5 detect that the truck is centered and qualified, the prompting module sounds to prompt parking, and meanwhile, a voice module or an electric bell in the controller can give a prompt;
4. after confirming that the bulk head 5 is aligned with the automobile bulk port again through the monitoring module and the video module, a central control worker starts a start key, the bulk head 5 falls down, the bag type dust collector 12, the discharge fan 3, the metering scale, the pneumatic valve, the flow valve 7, the discharge chute 2 and other equipment are automatically started in sequence, and loading starts;
5. the discharge amount is controlled by a flow valve 7, the discharge is started from small to large when discharging is started, and the discharge amount is close to the set loading amount and is controlled from large to small when the discharge amount is close to the set loading amount;
6. when the pre-loading metering scale reaches the goods lifting amount or the bulk head 5 material level detector senses the material, the blanking is automatically stopped;
7, when the set loading capacity is reached, the metering scale, the flow valve 7 and the discharge fan 3 are automatically stopped, the vibrator arranged on the bulk head 5 automatically lifts after vibrating for 10s for deashing, and the voice module or the electric bell reminds a driver to close the automobile top cover;
8. peeling and weighing in a wagon balance unit when the bulk tanker vehicle filled with the cement leaves a factory, and confirming the actual settlement loading capacity;
9. the whole voice guidance and video monitoring of each loading point can be realized during loading;
10. the synchronous loading and dispatching of a plurality of vehicles can be realized in the central control room;
11. the system is provided with a safety protection device, and can automatically stop when abnormal conditions such as lifting fault of the bulk head 5, fault of a fan, fault of a metering scale, fault of a fan of the bag type dust collector 12 and the like occur.
The loading system can realize automatic positioning, automatic discharging, automatic metering and centralized control of the vehicle, save the labor cost and improve the loading efficiency.
Novel solutions, not limitations thereof; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (7)
1. A cement silo-side bulk loading system, comprising:
the discharging mechanism comprises a cement silo, a discharging chute, a discharging fan, a weighing scale, a bulk head and a lifter; the feeding end of the discharging chute is connected with the discharging end of the cement silo, the discharging fan blows air into the discharging chute, the discharging end of the discharging chute is connected with the feeding end of the bulk head, the metering scale is arranged at the feeding end of the bulk head and used for weighing the weight of cement entering the bulk head from the discharging chute, and the lifter is connected with the bulk head and used for adjusting the height of the bulk head up and down;
the one-card-through unit is used for recording vehicle loading information for loading cement and comprises an information card, a vehicle information module and a wagon balance unit; the vehicle information module and the wagon balance unit input information into the information card through an information setting module, and the information card is provided with a data storage module;
the positioning unit is used for positioning the position of a vehicle during cement loading and comprises a video module, an infrared sensing module, a ground identification module and a prompt module;
the discharge unit comprises a discharge fan switch for controlling the opening and closing of the discharge fan, a flow valve for measuring the cement flow of the discharge chute and a switch valve for controlling the opening and closing of the discharge chute;
the discharging unit comprises a bulk head switch, a lifter switch, a material level detector for detecting the position of the material in the bulk head and an electric bell;
the controller is used for controlling and connecting the all-purpose card unit, the positioning unit, the discharging unit and the discharging unit, and the controller is provided with a data acquisition module, a metering transmission module, a monitoring module, a control module and a display screen.
2. The silo-side bulk loading system of claim 1 wherein: the bulk head is provided with a vibrator.
3. The silo-side bulk loading system of claim 1 wherein: the infrared sensing module and the video module are arranged below the bulk loading head and used for sensing and positioning the loading position of the vehicle.
4. The silo-side bulk loading system of claim 1 wherein: the discharge end of the bulk head is provided with a bag type dust collector.
5. The silo-side bulk loading system of claim 1 wherein: the controller is provided with a protection device module and a voice module.
6. The silo-side bulk loading system of claim 1 wherein: the controller is connected with a plurality of all-purpose card units, a positioning unit, a discharging unit and a discharging unit in a control mode.
7. The silo-side bulk loading system of claim 1 wherein: and a card reader for reading the information card is arranged at the discharging mechanism and is connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021837101.1U CN213445257U (en) | 2020-08-28 | 2020-08-28 | Cement silo side bulk loading system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021837101.1U CN213445257U (en) | 2020-08-28 | 2020-08-28 | Cement silo side bulk loading system |
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| CN213445257U true CN213445257U (en) | 2021-06-15 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114237149A (en) * | 2021-12-21 | 2022-03-25 | 安徽海螺建材设计研究院有限责任公司 | Bulk cement shipment one-key starting control system and method |
| CN114852727A (en) * | 2022-04-22 | 2022-08-05 | 中建材（合肥）粉体科技装备有限公司 | Cement loading control method and bulk system |
-
2020
- 2020-08-28 CN CN202021837101.1U patent/CN213445257U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114237149A (en) * | 2021-12-21 | 2022-03-25 | 安徽海螺建材设计研究院有限责任公司 | Bulk cement shipment one-key starting control system and method |
| CN114852727A (en) * | 2022-04-22 | 2022-08-05 | 中建材（合肥）粉体科技装备有限公司 | Cement loading control method and bulk system |
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