CN213412654U - High-efficient type vulcanizing boiler is used in rubber component processing - Google Patents
High-efficient type vulcanizing boiler is used in rubber component processing Download PDFInfo
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- CN213412654U CN213412654U CN202022225924.5U CN202022225924U CN213412654U CN 213412654 U CN213412654 U CN 213412654U CN 202022225924 U CN202022225924 U CN 202022225924U CN 213412654 U CN213412654 U CN 213412654U
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Abstract
The utility model discloses a high-efficiency vulcanizing tank for processing rubber products, which comprises a base and a tank body, wherein the top end of the base is fixedly connected with the bottom end of the tank body, one end of the tank body is hinged with a tank door, one side of the tank door is fixedly connected with a temperature control switch, the center of the other side of the tank door is fixedly communicated with a pressure switch, the other end of the other side of the tank door is fixedly communicated with an exhaust pipe, one end of the exhaust pipe is fixedly connected with an exhaust valve, the top end of the tank body is fixedly connected with an air inlet booster pump, the output end of the air inlet booster pump is fixedly communicated with one end of an air inlet pipe, the piston slides in the tank body, the mixing of vulcanizing gas and air can be avoided, meanwhile, the air can be exhausted more cleanly, the air is prevented from being mixed in the vulcanizing gas, the quality of the rubber, the piston is prevented from being pushed out by the air pumped by the air pump.
Description
Technical Field
The utility model relates to a vulcanizing boiler specifically is a high-efficient type vulcanizing boiler is used in rubber component processing.
Background
The vulcanized rubber product is placed in the vulcanizing tank during vulcanization in the production process of the rubber product, and is vulcanized and molded by utilizing high-pressure steam under the time, temperature and pressure specified by the process, so that a large amount of vulcanization steam is consumed for vulcanization of the rubber tank.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a high-efficient type vulcanizer is used in rubber component processing to solve the current vulcanizer that provides in the above-mentioned background art and in pouring into the vulcanized gas in-process, owing to do not have the separator, lead to air and vulcanized gas mixture easily, lead to the unable discharge of air, influence the efficiency of rubber component processing and the problem of the quality of processing.
In order to achieve the above object, the utility model provides a following technical scheme: a high-efficiency vulcanizing boiler for processing rubber products comprises a base and a boiler body, wherein the top end of the base is fixedly connected with the bottom end of the boiler body, one end of the boiler body is hinged with a boiler door, one side of the boiler door is fixedly connected with a temperature control switch, the center of the other side of the boiler door is fixedly communicated with a pressure switch, one end of the other side of the boiler door is fixedly communicated with an exhaust pipe, one end of the exhaust pipe is fixedly connected with an exhaust valve, the top end of the boiler body is fixedly connected with an air inlet booster pump, the output end of the air inlet booster pump is fixedly communicated with one end of an air inlet pipe, the other end of the air inlet pipe is fixedly communicated with one end of the top end of the boiler body, the middle part of the air inlet pipe is fixedly connected with a one-way valve, the boiler body consists of an inner boiler, the utility model discloses a portable air pump, including jar body, air pump, jar body inner wall sliding connection has the piston, the fixed intercommunication in middle part of the jar body other end has the trachea, the trachea is with the fixed intercommunication of the output of air pump, air pump fixed connection is in base top one side, tracheal middle part fixedly connected with valve.
As a preferred technical scheme of the utility model, the first switch of one end fixedly connected with and the second switch of base, first switch and pressure switch electric connection, the booster pump that admits air passes through pressure switch and external power supply electric connection, and is three the heating pipe all passes through temperature detect switch and external power supply electric connection, the air pump passes through second switch and external power supply electric connection.
As a preferred technical scheme of the utility model, the equal fixedly connected with limit stop in both sides of jar internal wall one end.
As the utility model discloses a preferred technical scheme, the inner tank comprises protective layer and insulating layer, the insulating layer fixed bonding is in the inboard of protective layer, the protective layer is made by the asbestos, the insulating layer is made by the stainless steel.
As a preferred technical scheme of the utility model, the avris fixedly connected with sealing washer of jar door one side, the sealed lock of avris fixedly connected with of jar door opposite side.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the piston slides in the tank body, so that the mixing of vulcanized gas and air can be avoided, the air can be discharged more cleanly, the air is prevented from being mixed in the vulcanized gas to influence the quality of rubber products, the piston can be blocked by using the limit stop, and the piston is prevented from being pushed out by the air pumped by the air pump;
2. the protective layer is made by the asbestos, and the insulating layer is made by the stainless steel, and the asbestos has good thermal-insulated thermal insulation performance, avoids the heat transfer that the heating pipe produced to the outside of the jar body, avoids scalding the staff, can also avoid causing the wasting of resources, and the sealing washer can seal the tank door, avoids vulcanized gas to leak in process of production, and sealed lock can be with the locking of tank door, avoids the tank door to open automatically.
Drawings
Fig. 1 is a front view of the present invention;
fig. 2 is a left side sectional view of the present invention;
fig. 3 is a top view of the present invention;
fig. 4 is a structural diagram of the outer tank of the present invention.
In the figure: 1. a base; 2. a tank body; 3. a tank door; 4. a seal ring; 5. a temperature control switch; 6. a limit stop block; 7. a first power switch; 8. a second power switch; 9. an air inlet booster pump; 10. an air inlet pipe; 11. a one-way valve; 12. a pressure switch; 13. heating a tube; 14. an inner tank; 15. an outer tank; 16. a piston; 17. an air pump; 18. a valve; 19. an air tube; 20. an exhaust valve; 21. sealing the lock; 22. a protective layer; 23. an insulating layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the utility model provides a high-efficiency vulcanizing tank for processing rubber products, which comprises a base 1 and a tank body 2, wherein the top end of the base 1 is fixedly connected with the bottom end of the tank body 2, one end of the tank body 2 is hinged with a tank door 3, one side of the tank door 3 is fixedly connected with a temperature control switch 5, the center of the other side of the tank door 3 is fixedly communicated with a pressure switch 12, one end of the other side of the tank door 3 is fixedly communicated with an exhaust pipe, one end of the exhaust pipe is fixedly connected with an exhaust valve 20, the top end of the tank body 2 is fixedly connected with an air inlet booster pump 9, the output end of the air inlet booster pump 9 is fixedly communicated with one end of an air inlet pipe 10, the other end of the air inlet pipe 10 is fixedly communicated with one end of the top end of the tank body 2, the middle part of the air inlet pipe 10 is fixedly connected with a one-way valve 11, the inner wall of the tank body 2 is connected with a piston 16 in a sliding manner, the middle part of the other end of the tank body 2 is fixedly communicated with an air pipe 19, the air pipe 19 is fixedly communicated with the output end of an air pump 17, the air pump 17 is fixedly connected to one side of the top end of the base 1, and the middle part of the air pipe 19 is fixedly connected with a valve 18.
Preferably, one end of the base 1 is fixedly connected with a first power switch 7 and a second power switch 8, the first power switch 7 is electrically connected with a pressure switch 12, the air inlet booster pump 9 is electrically connected with an external power supply through the pressure switch 12, the three heating pipes 13 are electrically connected with the external power supply through temperature control switches 5, the air pump 17 is electrically connected with the external power supply through the second power switch 8, the first power switch 7 is closed, the pressure switch 12 detects the air pressure inside the tank body 2, when the air pressure inside the tank body 2 is lower than a set value, the tank body 2 is automatically closed, the air inlet booster pump 9 starts to pump vulcanizing gas into the tank body 2, the air pressure inside the tank body 2 is increased, when the air pressure inside the tank body 2 is equal to the set value, the pressure switch 12 is automatically opened, the air inlet booster pump 9 stops to pump vulcanizing gas into the tank body 2, and the temperature control switches 5 detect the temperature inside, when the temperature in the tank body 2 is lower than a set value, the temperature control switch 5 controls the heating pipe 13 to work to heat the interior of the tank body 2, when the temperature in the tank body 2 is raised to the set value, the heating pipe 13 stops working automatically, and the second power switch 8 controls the air pump 17 to pump air into the tank body 2.
Preferably, both sides of the inner wall of the tank body 2 are fixedly connected with limit stoppers 6, the use of the limit stoppers 6 can block the piston 16, and the piston 16 is prevented from being pushed out by air pumped by the air pump 17.
Preferably, inner tank 14 comprises protective layer 22 and insulating layer 23, and insulating layer 23 fixed bonding is in the inboard of protective layer 22, and protective layer 22 is made by the asbestos, and insulating layer 23 is made by stainless steel, and the asbestos has good thermal-insulated thermal insulation performance, avoids the heat transfer that heating pipe 13 produced to the outside of jar body 2, avoids scalding the staff, can also avoid causing the wasting of resources.
Preferably, avris fixedly connected with sealing washer 4 of jar door 3 one side, sealed lock 21 of avris fixedly connected with of jar door 3 opposite side, sealing washer 4 can seal jar door 3, avoids the sulfurated gas to leak in process of production, and sealed lock 21 can lock jar door 3, avoids jar door 3 to open automatically.
When the high-efficiency vulcanizing boiler is used in the processing of rubber products, materials are put into the tank body 2 from one end of the tank body 2, the boiler door 3 is closed and locked, the first power switch 7 is closed, the pressure switch 12 detects the air pressure in the tank body 2, when the air pressure in the tank body 2 is lower than a set value, the tank body 2 is automatically closed, the air inlet booster pump 9 is started to pump vulcanizing gas into the tank body 2 to push the piston 16 to slide backwards to discharge the air in the tank body 2, the air pressure in the tank body 2 is increased, when the air pressure value in the tank body 2 is equal to the set value, the pressure switch 12 is automatically disconnected, the air inlet booster pump 9 stops pumping vulcanizing gas into the tank body 2, the temperature control switch 5 detects the temperature in the tank body 2, when the temperature in the tank body 2 is lower than the set value, the temperature control switch 5 controls the heating pipe 13 to work, the interior of the tank body 2 is heated, when the temperature of the interior of the tank body 2 rises to a set value, the heating pipe 13 automatically stops working, when the processing is completed, the valve 18 and the exhaust valve 20 are opened, the air pump 17 is controlled by the second power switch 8 to pump air into the interior of the tank body 2, the piston 16 is pushed to slide forwards, the vulcanized gas in the interior of the tank body 2 is output along the exhaust pipe, the vulcanized gas is collected by the air tank, and rubber products in the interior of the tank body 2 move forwards at the same time, so that the vulcanized gas is convenient to.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (5)
1. The utility model provides a rubber products processing is with high-efficient type vulcanizer, includes base (1) and jar body (2), its characterized in that, the top of base (1) and the bottom fixed connection of the jar body (2), the one end of the jar body (2) articulates there is jar door (3), one side fixedly connected with temperature detect switch (5) of jar door (3), the fixed intercommunication in center of jar door (3) opposite side has pressure switch (12), the fixed intercommunication in one end of jar door (3) opposite side has the blast pipe, the one end fixedly connected with discharge valve (20) of blast pipe, the top fixedly connected with of the jar body (2) advances air booster pump (9), the output of advancing air booster pump (9) and the one end fixed intercommunication of intake pipe (10), the other end of intake pipe (10) and the one end fixed intercommunication in the jar body (2) top, the middle part fixedly connected with check valve (11) of intake pipe (10), the jar body (2) comprises inner tank (14) and outer jar (15), the outside of jar (15) is outside established to inner tank (14) fixed cover, the inside of outer jar (15) lateral wall evenly inlays and is equipped with three heating pipe (13), jar body (2) inner wall sliding connection has piston (16), the fixed intercommunication in middle part of the jar body (2) other end has trachea (19), trachea (19) and the fixed intercommunication of output of air pump (17), air pump (17) fixed connection is in base (1) top one side, the middle part fixedly connected with valve (18) of trachea (19).
2. The efficient vulcanizing tank for processing rubber products as recited in claim 1, wherein: the one end fixedly connected with first switch (7) and second switch (8) of base (1), first switch (7) and pressure switch (12) electric connection, it is three that intake booster pump (9) pass through pressure switch (12) and external power supply electric connection heating pipe (13) all are through temperature detect switch (5) and external power supply electric connection, air pump (17) are through second switch (8) and external power supply electric connection.
3. The efficient vulcanizing tank for processing rubber products as recited in claim 1, wherein: the both sides of jar body (2) inner wall one end all fixedly connected with limit stop (6).
4. The efficient vulcanizing tank for processing rubber products as recited in claim 1, wherein: the inner tank (14) is composed of a protective layer (22) and a heat insulation layer (23), the heat insulation layer (23) is fixedly adhered to the inner side of the protective layer (22), the protective layer (22) is made of asbestos, and the heat insulation layer (23) is made of stainless steel.
5. The efficient vulcanizing tank for processing rubber products as recited in claim 1, wherein: the avris fixedly connected with sealing washer (4) of jar door (3) one side, the avris fixedly connected with sealed lock (21) of jar door (3) opposite side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022225924.5U CN213412654U (en) | 2020-10-09 | 2020-10-09 | High-efficient type vulcanizing boiler is used in rubber component processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022225924.5U CN213412654U (en) | 2020-10-09 | 2020-10-09 | High-efficient type vulcanizing boiler is used in rubber component processing |
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| CN213412654U true CN213412654U (en) | 2021-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022225924.5U Active CN213412654U (en) | 2020-10-09 | 2020-10-09 | High-efficient type vulcanizing boiler is used in rubber component processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113500727A (en) * | 2021-07-08 | 2021-10-15 | 绍兴大兴锅炉容器有限公司 | Even add fever type vulcanizing boiler |
-
2020
- 2020-10-09 CN CN202022225924.5U patent/CN213412654U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113500727A (en) * | 2021-07-08 | 2021-10-15 | 绍兴大兴锅炉容器有限公司 | Even add fever type vulcanizing boiler |
| CN113500727B (en) * | 2021-07-08 | 2023-11-21 | 江苏烨华气球有限公司 | Even heating type vulcanizing tank |
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