CN213326390U

CN213326390U - Flange painting production line

Info

Publication number: CN213326390U
Application number: CN202021835817.8U
Authority: CN
Inventors: 朱建喜
Original assignee: Shanxi Haokun Flange Co ltd
Current assignee: Shanxi Haokun Flange Co ltd
Priority date: 2020-08-28
Filing date: 2020-08-28
Publication date: 2021-06-01
Anticipated expiration: 2030-08-28

Abstract

The utility model relates to a flange japanning production line, including suspension, paint groove, braced system and the system of lifting by crane that is used for going up and down the paint groove, suspension sets up on braced system, and the system of lifting by crane includes motor, two slewing mechanism and bearing frame, and the motor is connected with two drive mechanism transmissions respectively, and slewing mechanism includes capstan winch and steel cable, and the motor links with the capstan winch transmission. The supporting system is placed and plays the stable supporting role to suspension system on ground, the hoisting system goes up and down the paint groove, the motor provides power for the capstan winch, the rotation of capstan winch can be twined the steel cable or emit, the bearing frame has played the effect fixed with the support to motor and capstan winch, has made things convenient for the japanning operation of flange, has shortened the japanning time of flange, has improved production efficiency, the cost is reduced.

Description

Flange painting production line

Technical Field

The utility model belongs to the technical field of the technique of production flange and specifically relates to a flange japanning production line is related to.

Background

The flange is also called a flange collar or flange. The flange is a part for connecting the shafts and is used for connecting pipe ends; there are also flanges on the inlet and outlet of the device for connection between two devices. Various impurities such as human sweat, dust, rust, oil stains and the like are attached to the surface of the metal flange, and are factors for forming the micro battery and generating electrochemical corrosion. In order to prolong the storage time of the flange after packaging, the metal flange needs to be painted and drained before packaging.

In factory production, the flange takes place the corrosion easily when depositing for a long time after the packing, and life can shorten, in order to prevent the corrosion of flange, extension flange life, the flange after the machine tooling need carry out the japanning operation. The flange can be painted in a spraying mode generally, but the large-volume flange cannot be painted on the flange uniformly due to the fact that a spraying dead angle exists when the spraying mode is used, and the flange needs to be painted in a soaking mode.

The above prior art solutions have the following drawbacks: during immersion painting, the flanges hung on the rails need to be taken down and placed into the paint bucket for painting, the flanges need to be hung back to the rails after painting is finished, and the next flange continues to operate the same.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art exists, the utility model aims at providing a flange japanning production line, its advantage lies in, can shorten bulky flange japanning time, and flange japanning efficiency uprises reduce cost.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:

a flange painting production line comprises a suspension system, a paint groove, a supporting system and a hoisting system used for lifting the paint groove, the suspension system is arranged on the support system, the paint groove is arranged on the ground and is right below the suspension system, the hoisting system is arranged above the suspension system and comprises a motor, two rotating mechanisms and a bearing frame, the bearing frame is placed on the ground, the top of the bearing frame is above the suspension system, the motor and the rotating mechanism are both placed on the top of the bearing frame, the motor is respectively connected with the two transmission mechanisms in a transmission way, the rotating mechanism comprises a winch and a steel rope, the motor is in transmission connection with the winch, one end of the steel rope is wound on the winch, the other end of the steel rope is connected with the paint groove, and the two rotating mechanisms are identical in structure.

Through adopting above-mentioned technical scheme, braced system places and plays the stable supporting effect to suspension on ground, the pulling force of lifting by crane system is greater than the gravity of paint groove, can go up and down the paint groove, the motor provides power for the capstan winch, the rotation of capstan winch can be with the steel cable winding or emit, the bearing frame has played the effect fixed and supported to motor and capstan winch, made things convenient for the japanning operation of flange, shortened the japanning time of flange, and the production efficiency is improved, and the cost is reduced.

The present invention may be further configured in a preferred embodiment as: the flange painting production line further comprises a limiting plate, the limiting plate is arranged on the ground and on the two sides of the paint groove, the paint groove corresponds to the two ends of the limiting plate, a limiting groove is formed in the limiting plate along the vertical direction, the limiting post is embedded in the limiting groove, and the limiting post is connected with the limiting groove in a sliding mode.

Through adopting above-mentioned technical scheme, the limiting plate setting has played stable supporting effect subaerial, and spacing post inlays to be established in the spacing groove, has played stable limiting displacement to the paint groove, and the paint groove can only reciprocate vertically along the direction of spacing groove.

The present invention may be further configured in a preferred embodiment as: the limiting plates are arranged on two sides of the suspension system.

Through adopting above-mentioned technical scheme, the limiting plate sets up in suspension system both sides and can prevent steel cable and suspension system's interference.

The present invention may be further configured in a preferred embodiment as: the limiting column is sleeved with a detachable wear-resistant sleeve.

Through adopting above-mentioned technical scheme, when the paint groove reciprocated, spacing post and spacing groove produced frictional force, and spacing post and spacing groove can produce wearing and tearing, and wear-resisting cover can be changed, wearing and tearing that can effectual reduction spacing groove and spacing post.

The present invention may be further configured in a preferred embodiment as: the paint groove comprises four enclosing plates and a bottom plate, the four enclosing plates are welded end to end in sequence, and the enclosing plates are welded along the edges of the bottom plate and the bottom plate.

Through adopting above-mentioned technical scheme, the bottom plate receives the effort that comes from lacquer liquid, can give a reaction force of lacquer liquid, and the bottom plate can bear lacquer liquid, and the bounding wall can share the gravity that some bottom plate received and can prevent that lacquer liquid from flowing.

The present invention may be further configured in a preferred embodiment as: be provided with two connecting pieces on the lacquer groove, every the connecting piece includes two mutual welded billet, two billet weld respectively in two edges department of spacing post place lacquer groove one side, the splice is provided with the pull ring, the pull ring with the billet splice welding.

Through adopting above-mentioned technical scheme, two billet one end welding in every connecting piece are on two corners in lacquer groove, and one end welds each other, and the stable by the structure of lifting by crane that two connecting pieces formed is difficult to produce when the lacquer groove is lifted by crane and rocks, spills paint liquid, and the pull ring has made things convenient for being connected of hoisting accessory and lacquer groove, makes things convenient for the lacquer groove to be lifted by crane.

The present invention may be further configured in a preferred embodiment as: and one end of the steel rope, which is connected with the paint groove, is provided with a draw hook, and the draw hook is hung on the draw ring.

Through adopting above-mentioned technical scheme, the drag hook that sets up is hung with the pull ring and is established, and this kind of structure has made things convenient for to hang and has established or disassemble being connected of drag hook and pull ring.

The present invention may be further configured in a preferred embodiment as: the supporting system comprises an upright post and a cross beam, wherein the upright post is arranged on the ground, and the upright post is welded with the cross beam.

Through adopting above-mentioned technical scheme, the stand stands on ground, and stand and crossbeam welding, stand play the supporting role to the crossbeam, and the crossbeam plays stabilizing effect to the stand, and such structure can make braced system have stable bearing structure.

The present invention may be further configured in a preferred embodiment as: the suspension system comprises a rail and a sliding mechanism, and the sliding mechanism is movably connected with the rail.

By adopting the technical scheme, the sliding mechanism can stably move on the rail, so that the flange can be conveniently moved, the speed for transporting the flange is stable, and the efficiency is high.

The present invention may be further configured in a preferred embodiment as: the sliding mechanism comprises a pulley, a connecting support and a hanging hook, the pulley is connected with the connecting support, the connecting support is connected with the hanging hook, a sliding groove is formed in the rail, and the pulley is in rolling connection with the sliding groove.

Through adopting above-mentioned technical scheme, the pulley rolls in the spout on the track and moves, and roll and move and can reduce pulley and orbital frictional force, reduce the resistance, reduce wearing and tearing, and the pulley passes through linking bridge with the hook that hangs and links to each other, has increased the nimble degree that hangs the hook, when hanging the flange, has reduced the wearing and tearing that hang the hook.

To sum up, the utility model discloses a following at least one useful technological effect:

1. the pulling force of the hoisting system is greater than the gravity of the paint groove, the paint groove can be lifted, the motor provides power for the winch, the steel rope can be wound or discharged by the rotation of the winch, the bearing frame plays a role in fixing and supporting the motor and the winch, the flange painting operation is facilitated, the flange painting time is shortened, the production efficiency is improved, and the cost is reduced;

2. the limiting plate is arranged on the ground to play a stable supporting effect, the limiting post is embedded in the limiting groove to play a stable limiting effect on the paint groove, and the paint groove can only vertically move up and down along the direction of the limiting groove;

3. when the lacquer groove reciprocated, spacing post and spacing groove produced frictional force, and spacing post and spacing groove can produce wearing and tearing, and wear-resisting cover can be changed, wearing and tearing that can effectual reduction spacing groove and spacing post.

Drawings

Fig. 1 is a schematic view of the overall structure of a flange painting line.

Fig. 2 is a schematic structural view of the hoisting system.

Fig. 3 is a schematic view of the structure of the suspension system.

Fig. 4 is a schematic view of the structure of the paint groove.

Fig. 5 is a partially enlarged schematic view of a portion a in fig. 4.

Reference numerals: 1. a paint groove; 11. enclosing plates; 12. a base plate; 13. a connecting member; 131. a steel bar; 132. a pull ring; 2. a hoisting system; 21. a motor; 22. a rotating mechanism; 221. a winch; 222. a steel cord; 223. pulling a hook; 23. a bearing frame; 231. erecting a frame; 232. a beam frame; 3. a suspension system; 31. a track; 311. a chute; 32. a sliding mechanism; 321. a pulley; 322. connecting a bracket; 323. a hanging hook; 4. a support system; 41. a column; 42. a cross beam; 5. a limiting plate; 51. a limiting groove; 6. a limiting column; 61. a wear-resistant sleeve.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, for the utility model discloses a flange painting production line, include suspension 3, paint groove 1, braced system 4 and be used for going up and down the hoisting system 2 of paint groove 1, suspension 3 sets up on braced system 4, and paint groove 1 sets up subaerial and under suspension 3, and hoisting system 2 sets up in the suspension 3 top.

Referring to fig. 2 and 3, the hoisting system 2 comprises a motor 21, two rotating mechanisms 22 and a load-bearing frame 23. The carrier 23 is placed on the ground with the top of the carrier 23 above the suspension system 3 and the motor 21 and the two turning gear 22 are placed on top of the carrier 23.

The bearing frame 23 comprises four vertical frames 231 and five beam frames 232, the four vertical frames 231 stand on the ground, the four beam frames 232 are welded end to end in sequence, the top of the vertical frame 231 is welded with the four beam frames 232 which are welded end to end in sequence, and two beam frames 232 in the four beam frames 232 which are welded end to end in sequence are parallel to the track 31. The head and the tail of the fifth beam frame 232 are respectively welded with the middle parts of the two beam frames 232 parallel to the direction of the track 31, the vertical frame 231 supports the beam frames 232, and the beam frames 232 play a stabilizing role in the beam frames 231.

The supporting system 4 comprises four upright columns 41 and four cross beams 42, wherein the four upright columns 41 stand on the ground, the four cross beams 42 are sequentially welded end to end, the tops of the upright columns 41 are welded with the four cross beams 42 which are sequentially welded end to end, the upright columns 41 support the cross beams 42, and the cross beams 42 stabilize the upright columns 41.

The suspension system 3 comprises a track 31 and a sliding mechanism 32, the sliding mechanism 32 is movably connected with the track 31, the sliding mechanism 32 comprises a pulley 321, a connecting bracket 322 and a hanging hook 323, the pulley 321 is rotatably connected with the connecting bracket 322, the connecting bracket 322 is rotatably connected with the hanging hook 323, a chute 311 is arranged on the track 31, and the pulley 321 rolls in the chute 311. In use, the pulley 321 moves in the sliding slot 311 along the extension direction of the rail 31, and the connecting bracket 322 and the hanging hook 323 move synchronously along with the pulley 321. The lower surface of the cross beam 42 is welded to the upper surface of the rail 31.

The motor 21 and the two rotation mechanisms 22 are placed on top of the fifth beam 232. The motor 21 is in transmission connection with the two rotating mechanisms 22 respectively, each rotating mechanism 22 comprises a winch 221 and a steel rope 222, the motor 21 drives the winch 221 to rotate, one end of each steel rope 222 is wound on the winch 221, the other end of each steel rope 222 is connected with a draw hook 223, and the two rotating mechanisms 22 are identical in structure. When in use, the motor 21 drives the winch 221 to lift the two steel ropes 222 simultaneously, so that the paint groove 1 is lifted stably.

Referring to fig. 4, the paint groove 1 includes four bounding walls 11 and a bottom plate 12, and four bounding walls 11 weld end to end in proper order, and four bounding walls 11 that weld up weld along bottom plate 12 edge with bottom plate 12 welding, respectively weld spacing post 6 on the bounding wall 11 towards track 31 both sides respectively, and the cover is equipped with the wear-resisting cover 61 of detachable on the spacing post 6, has made things convenient for the change of wear-resisting cover 61, when the paint groove 1 goes up and down, has reduced the wearing and tearing of spacing post 6.

The flange painting production line further comprises two limiting plates 5 arranged on the ground, each limiting plate 5 corresponds to one limiting column 6 respectively, the limiting plates 5 are provided with limiting grooves 51 in the vertical direction, and the limiting columns 6 are embedded in the limiting grooves 51. Spacing groove 51 has carried on spacingly to lacquer groove 1, has avoided lacquer groove 1 to rock towards 5 directions of limiting plate, and spacing post 6 can slide from top to bottom in spacing groove 51, has reduced the frictional force between spacing post 6 and the spacing groove 51.

Still be provided with two connecting pieces 13 on the lacquer groove 1, every connecting piece 13 includes two mutual welded billet 131, and two welding rods weld respectively in two edges of spacing post 6 place lacquer groove 1 one side department, and the mutual welding department welding of two billet 131 has pull ring 132, and two connecting pieces 13 structures are the same. The draw hook 223 is hung on the pull ring 132, which facilitates the connection between the steel cable 222 and the paint groove 1. The structure of two connecting pieces 13 possess stronger stability, can make 1 atress in lacquer groove evenly avoid lacquer groove 1 to appear rocking when lifting by crane lacquer groove 1, can prevent to cause the unrestrained of lacquer liquid.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. A flange painting production line comprises a suspension system (3), a paint groove (1) and a supporting system (4), and is characterized in that: the device also comprises a hoisting system (2) for lifting the paint groove (1), the suspension system (3) is arranged on the support system (4), the paint groove (1) is arranged on the ground and right below the suspension system (3), the hoisting system (2) comprises a motor (21), two rotating mechanisms (22) and a bearing frame (23), the bearing frame (23) is placed on the ground and the top of the bearing frame (23) is above the suspension system (3), the motor (21) and the two rotating mechanisms (22) are arranged on the top of the bearing frame (23), the rotating mechanism (22) comprises a winch (221) and a steel rope (222), the motor (21) is in transmission connection with the winch (221), one end of the steel rope (222) is wound on the winch (221), and the other end of the steel rope (222) is connected with the paint groove (1).

2. The flange painting production line according to claim 1, characterized in that: the flange painting production line still includes limiting plate (5), limiting plate (5) set up in subaerial and be in the both sides of lacquer groove (1), lacquer groove (1) corresponds the both ends of limiting plate (5) are provided with spacing post (6), limiting plate (5) are seted up along vertical direction and are had spacing groove (51), establish is inlayed in spacing post (6) in spacing groove (51), spacing post (6) and spacing groove (51) sliding connection.

3. The flange painting production line according to claim 2, characterized in that: the limiting plates (5) are arranged on two sides of the suspension system (3).

4. A flange painting production line according to claim 2, characterized in that: the limiting column (6) is sleeved with a detachable wear-resistant sleeve (61).

5. A flange painting production line according to claim 1, characterized in that: the paint groove (1) comprises four enclosing plates (11) and a bottom plate (12), the enclosing plates (11) are welded end to end in sequence, and the enclosing plates (11) are welded with the bottom plate (12) along the edges of the bottom plate (12).

6. A flange painting production line according to claim 2, characterized in that: be provided with two connecting piece (13) on lacquer groove (1), every connecting piece (13) include two mutual welded billet (131), two billet (131) weld respectively in two edges of spacing post (6) place lacquer groove (1) one side department, the splice of two mutual welded billet (131) is provided with pull ring (132), pull ring (132) with the splice welding of two mutual welded billet (131) links to each other.

7. A flange painting production line according to claim 6, characterized in that: one end of the steel rope (222) connected with the paint groove (1) is provided with a draw hook (223), and the draw hook (223) is hung in the pull ring (132).

8. A flange painting production line according to claim 1, characterized in that: the supporting system (4) comprises a vertical column (41) and a cross beam (42), wherein the vertical column (41) is arranged on the ground, and the vertical column (41) is welded with the cross beam (42).

9. The flange painting production line according to claim 1, characterized in that: the suspension system (3) comprises a track (31) and a sliding mechanism (32), wherein the sliding mechanism (32) is movably connected with the track (31).

10. A flange painting production line according to claim 9, characterized in that: the sliding mechanism (32) comprises a pulley (321), a connecting support (322) and a hanging hook (323), the pulley (321) is connected with the connecting support (322), the connecting support (322) is connected with the hanging hook (323), a sliding groove (311) is formed in the track (31), and the pulley (321) is in rolling connection with the sliding groove (311).