CN213294461U - Stacking device is transported to sleeper - Google Patents

Abstract

The utility model discloses a sleeper transferring and stacking device, which comprises an elevated rail, a traveling mechanism which travels on the elevated rail and is provided with a hoisting mechanism, and a fixed pulley and a movable pulley which form a pulley block together with the hoisting mechanism through flexible ropes; the lower part of the traveling mechanism is fixedly connected with a telescopic guide rod, the fixed pulley and the movable pulley are respectively connected with the fixed end and the lifting end of the telescopic guide rod, and the movable pulley is used for lifting a loaded heavy object. The utility model discloses in, through adopting above-mentioned sleeper to transport pile up neatly device for the sleeper transports the pile up neatly in-process and need not to pursue a suspender ligature sleeper, and convenient operation is swift, and efficiency is higher.

Description

Stacking device is transported to sleeper

Technical Field

The utility model relates to a concrete prefab technical field especially relates to a pile up neatly device is transported to sleeper.

Background

The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.

After the sleeper is demoulded, the sleeper needs to be transported to a proper place by adopting a production line roller way, then a portal crane is used for loading and stacking, and then a transfer trolley is used for transporting the sleeper to a stacking area. The in-process of using gantry crane to carry out the pile needs to carry out the handling again after using the suspender ligature with long sleeper root by root, and efficiency is not high, and gantry crane occupies that site space is big, and cost of maintenance is high. In addition, the personnel labor cost of the operating portal crane is high, the portal crane driver needs to jog the running trolley during lifting, the stacking position is well controlled, and once the trolley moves over the position, the trolley is likely to collide with a product, so that the appearance of the product is damaged, and the factory leaving quality is influenced.

SUMMERY OF THE UTILITY MODEL

The utility model discloses to the problem that above-mentioned exists, provide a pile up neatly device is transported to sleeper, need not in the use one by one suspender ligature sleeper, convenient operation is swift, and efficiency is higher.

The utility model discloses a sleeper transferring and stacking device, which comprises an elevated rail, a traveling mechanism which travels on the elevated rail and is provided with a hoisting mechanism, and a fixed pulley and a movable pulley which form a pulley block together with the hoisting mechanism through flexible ropes; the lower part of the traveling mechanism is fixedly connected with a telescopic guide rod, the fixed pulley and the movable pulley are respectively connected with the fixed end and the lifting end of the telescopic guide rod, and the movable pulley is used for lifting a loaded heavy object.

Further, flexible guide arm is equipped with a plurality ofly, and the stiff end links into an entirety through fixed hanging flower basket, and the lift end links into an entirety through the lift hanging flower basket, fixed pulley and movable pulley are installed respectively on fixed hanging flower basket and the lift hanging flower basket.

Furthermore, the fixed hanging basket and the lifting end are plate bodies or open box bodies with certain depth.

Further, the lifting basket is equipped with a clamping tool.

Further, the elevated rail is a portal frame arranged side by side, the portal frame comprises stand columns on two sides and a main beam erected on the stand columns, and the rail is paved on the main beam.

Furthermore, the traveling mechanism is an electric trolley, the hoisting mechanism is an electric hoisting machine, and the flexible rope is a steel wire rope.

Further, an overhaul platform is arranged beside the elevated track.

Further, the end head of the travelling mechanism is provided with a rubber buffer bumper.

Further, the hoisting mechanism is equipped with a brake.

Further, the sleeper transshipment stacking device is also provided with a wireless control system.

Through comprehensively adopting the technical scheme, the utility model discloses can gain following beneficial effect:

1. the working efficiency is greatly improved and the labor is reduced;

2. the position of the sleeper transferring and stacking device is fixed, the occupied space of machine equipment is small, the mechanical structure is simple compared with a portal crane, the fault rate is low, and the equipment maintenance cost is saved;

3. the operation is stable, easily controls, avoids the product to bump and influences product appearance.

Drawings

The invention will now be described, by way of example, with reference to the accompanying drawings, in which:

FIG. 1 is a front view of a tie transfer palletising apparatus according to some embodiments;

FIG. 2 is a side view of a tie transfer palletising apparatus according to some embodiments;

FIG. 3 is a top view of an electric cart in some embodiments.

Description of reference numerals:

1-portal frame, 11-trolley motor, 12-trolley speed reducer, 13-winch motor, 14-electromagnetic coil brake, 15-winch speed reducer, 16-winding drum, 2-electric trolley, 3-fixed pulley, 4-movable pulley, 5-maintenance platform, 6-telescopic guide rod, 7-fixed hanging basket and 8-lifting hanging basket.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work all belong to the protection scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.

In the description of the present invention, it is to be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, and do not indicate or imply that the equipment or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the drawings of the present invention, it should be understood that different technical features which are not mutually alternative are shown in the same drawing, and the embodiment described with reference to the drawings is not indicated or implied to include all the technical features in the drawings only for the convenience of simplifying the drawing description and reducing the number of drawings, and thus should not be understood as limiting the present invention.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

Referring to fig. 1-3, the utility model discloses a sleeper transporting and stacking device, which comprises an elevated rail, a traveling mechanism traveling on the elevated rail, and a pulley block; the pulley block is hung below the travelling mechanism and connected with a clamping tool, and the clamping tool can be a manipulator and the like. In the process of transporting and stacking the sleepers, the loading positions are fixed, the stacking space is fixed, the content is single, and the overhead rails can be arranged to be fixed rails. In some embodiments, the elevated rail is a portal frame 1 arranged side by side, the portal frame 1 includes upright posts on two sides and a main beam erected on the upright posts, and the rail is laid on the main beam. In at least one embodiment, an access platform 5 is also provided alongside the elevated rail.

In some embodiments, the pulley block comprises a winding mechanism arranged on the travelling mechanism, and a fixed pulley 3 and a movable pulley 4 which are hung below the travelling mechanism, and the winding is performed through a flexible rope, and the flexible rope can be a steel wire rope or the like. In the lifting direction, the hoisting mechanism is also equivalent to a fixed pulley, and the pulley block is equivalent to a labor-saving pulley block comprising two fixed pulleys and a movable pulley, so that the damage caused by overload of the device can be effectively avoided.

In some embodiments, a telescopic guide rod 6 is fixedly connected below the travelling mechanism, and the fixed pulley 3 and the movable pulley 4 are respectively connected with a fixed end and a lifting end of the telescopic guide rod 6. In at least one embodiment, the telescopic guide rod 6 is provided with a plurality of fixed ends which are connected into a whole through a fixed hanging basket 7, the lifting ends are connected into a whole through a lifting hanging basket 8, the fixed pulley 3 and the movable pulley 4 are respectively arranged on the fixed hanging basket 7 and the lifting hanging basket 8, and the clamping tool is arranged on the lifting hanging basket 8. Through set firmly flexible guide arm 6 in running gear below, can enough be used for the installation of fixed pulley 3 and movable pulley 4, flexible guide arm 6 still plays the guide effect simultaneously, avoids movable pulley 4 to produce at the handling in-process and rocks by a wide margin, promotes handling stability. In at least one embodiment, the fixed basket 7 and the lifting end 8 are plates or open boxes with a certain depth, which can be used to place some spare parts, etc.

In some embodiments, the traveling mechanism is an electric cart 2, including a cart motor 11, a cart speed reducer 12, and a cart body. In at least one embodiment, the ends of the platform body are also equipped with rubber bumper bumpers.

In some embodiments, the hoisting mechanism is an electric hoist, including a hoist motor 13, a hoist reducer 15, and a drum 16. In at least one embodiment, the hoisting mechanism is also equipped with a brake, preferably a solenoid brake 14.

In some embodiments, the sleeper transshipment stacking apparatus is further equipped with a wireless control system for remotely controlling the operation of one or more of the traveling mechanism, the winding mechanism, the clamping tool, and the like.

At least one exemplary embodiment is now provided in connection with the drawings, a detailed description of which is provided in the drawings not intended to limit the scope of the claimed invention, but is merely representative of exemplary embodiments provided in the invention.

Exemplary embodiment 1

Aiming at the finished product transferring and stacking prefabricated sleepers, the finished product transferring and stacking device has the advantages that the loading position is fixed, the stacking space is fixed, and the content is single. Wherein, the electromagnetic coil is used for controlling the work or locking of the lifting internal contracting brake by closing or opening, thereby realizing the lifting; the electric trolley 2 runs left and right on the elevated rail and is used for transferring and stacking long sleepers.

As shown in fig. 1-2, the sleeper transshipment stacking apparatus in this exemplary embodiment includes an elevated rail, a traveling mechanism that travels on the elevated rail, and a pulley block connected with a clamping tool, and long sleepers can be transshipped and stacked by the left, right, up and down movement of the clamping tool. The elevated track is two pairs of door type frames 1 arranged side by side, each door type frame 1 comprises upright posts on two sides and a main beam erected on the upright posts, a track of 18kg/m is erected on the main beam, and an overhaul platform 5 of 1m multiplied by 9m is further arranged on one side of the main beam. Four telescopic guide rods 6 are fixedly connected below the travelling mechanism, fixed ends of the telescopic guide rods 6 are connected through a fixed hanging basket 7, lifting ends of the telescopic guide rods 6 are connected through a lifting hanging basket 8, and the clamping tool is a mechanical arm connected to the lifting hanging basket 8. The pulley block comprises an electric winch arranged on the travelling mechanism, a fixed pulley 3 arranged on a fixed hanging basket 7 and a movable pulley 4 arranged on a lifting hanging basket 8.

As shown in fig. 3, the traveling mechanism is an electric cart 2, and includes a cart motor 11, a cart speed reducer 12, and a board-type cart body. A trolley motor 11 is connected with a trolley speed reducer 12 through a belt pulley, the trolley speed reducer 12 is connected with a driving wheel of the electric trolley 2 through a gear, the driving wheel drives a driven wheel to realize the left-right walking of the electric trolley 2, and the left-right moving of the clamping tool is driven. The end of the electric trolley 2 is also provided with a rubber buffer bumper, so that the electric trolley 2 can be effectively prevented from derailing due to misoperation.

As shown in fig. 3, the electric hoist includes a hoist motor 13, a hoist reducer 15, and a drum 16, and the hoisting operation of the chuck is performed by the wire rope traction. The electric winch is also provided with a lifting band-type brake which is an electromagnetic coil brake 14. When the power is on, the electromagnetic coil is attracted to release the internal contracting brake, and then the internal contracting brake is lifted; when the power is off, the electromagnetic coil loses magnetism, and the band-type brake is locked under the action of the spring, so that the brake is braked. The solenoid brake 14 is conventional, and the detailed structure thereof is not described.

In the present exemplary embodiment, a wireless control system is also provided. The wireless remote controller is used for circuit control of the sleeper transporting and stacking device, the wireless remote controller receives the emission, the emission and the receiving, the operation is sensitive and reliable, and the precision is high; and, there is no control circuit cable that droops, avoids the cable to hang up, the broken skin risk, easy operation, control circuit safe and reliable. The specific implementation of the wireless control system is not described in detail in the prior art.

Adopt the sleeper to transport pile up neatly device in this exemplary embodiment, can obtain following technological effect:

(1) the manipulator can flexibly move left and right by arranging the elevated track and the electric trolley 2; the winding drum is controlled by an electromagnetic coil brake 14, the flexible movement of the manipulator is ensured in the up-down direction, and the long sleeper can be conveniently, quickly and continuously loaded and stacked;

(2) in the long sleeper stacking and loading process, only a sleeper transfer stacking device manipulator and a transfer vehicle driver are needed to be equipped, and unnecessary labor input of other machines, operation commanders and the like is not needed;

(3) the manipulator has high operation precision, and is controlled by a wireless remote controller, so that the possibility of scraping caused by the droop of a control cable is avoided; the mechanical arm stacking efficiency is high, the fault rate is low, and the requirement of transporting and stacking the sleepers can be completely met.

The present invention is not limited to the foregoing embodiments. The invention extends to any novel feature or any novel combination of features disclosed in this specification, and to any novel method or process steps or any novel combination of features disclosed.

Claims (10)

1. The utility model provides a pile up neatly device is transported to sleeper which characterized in that: the device comprises an elevated rail, a travelling mechanism, a fixed pulley and a movable pulley, wherein the travelling mechanism travels on the elevated rail and is provided with a hoisting mechanism, and the fixed pulley and the movable pulley form a pulley block together with the hoisting mechanism through flexible ropes; the lower part of the traveling mechanism is fixedly connected with a telescopic guide rod, the fixed pulley and the movable pulley are respectively connected with the fixed end and the lifting end of the telescopic guide rod, and the movable pulley is used for lifting a loaded heavy object.

2. The tie transfer palletising apparatus as claimed in claim 1, wherein: the telescopic guide rod is provided with a plurality of fixed ends which are connected into a whole through a fixed hanging basket, the lifting ends are connected into a whole through a lifting hanging basket, and the fixed pulleys and the movable pulleys are respectively arranged on the fixed hanging basket and the lifting hanging basket.

3. The tie transfer palletising apparatus as claimed in claim 2, wherein: the fixed hanging basket and the lifting end are plate bodies or open box bodies with certain depth.

4. The tie transfer palletising apparatus as claimed in claim 2, wherein: the lifting basket is provided with a clamping tool.

5. Sleeper transfer palletising device according to one of claims 1 to 4, characterized in that: the elevated track is a portal frame arranged side by side, the portal frame comprises stand columns on two sides and a main beam erected on the stand columns, and the track is paved on the main beam.

6. Sleeper transfer palletising device according to one of claims 1 to 4, characterized in that: the traveling mechanism is an electric trolley, the hoisting mechanism is an electric hoist, and the flexible rope is a steel wire rope.

7. Sleeper transfer palletising device according to one of claims 1 to 4, characterized in that: and an overhaul platform is arranged beside the elevated track.

8. Sleeper transfer palletising device according to one of claims 1 to 4, characterized in that: the end of the walking mechanism is provided with a rubber buffer bumper.

9. Sleeper transfer palletising device according to one of claims 1 to 4, characterized in that: the hoisting mechanism is equipped with a brake.

10. Sleeper transfer palletising device according to one of claims 1 to 4, characterized in that: and is also equipped with a wireless control system.

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