CN213288971U - Automatic LED lamp plate welding set of discernment - Google Patents
Automatic LED lamp plate welding set of discernment Download PDFInfo
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- CN213288971U CN213288971U CN202021898309.4U CN202021898309U CN213288971U CN 213288971 U CN213288971 U CN 213288971U CN 202021898309 U CN202021898309 U CN 202021898309U CN 213288971 U CN213288971 U CN 213288971U
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Abstract
The utility model provides an automatic LED lamp plate welding set of discernment, comprises a workbench, place the seat, a machine support, moving mechanism and two welding mechanism, put the LED lamp plate on placing the seat fixed finishing, the output shaft of motor rotates and drives the lead screw and rotate, make the movable block remove, and then make two dwangs drive two slider removals, make two welding mechanism be located LED lamp plate top, then second cylinder drive mounting bracket down removes, make soldering tin first butt LED lamp plate, supply the tin mouth to supply to start welding after the tin, remove through each first cylinder drive piece, incessantly change the position of soldering tin head, and through the cooperation with the motor, make the removal range of two soldering tin heads add and can cover whole seat of placing, fine carry out soldering tin to the LED lamp plate of putting on placing the seat. Carry out soldering tin to the LED lamp plate simultaneously through two soldering tin heads, the process velocity is fast, and can carry out soldering tin to the LED lamp plate of equidimension not, holistic production efficiency is high, is fit for extensive industrial production and processing.
Description
Technical Field
The utility model relates to a lamps and lanterns processing equipment technical field especially relates to an automatic LED lamp plate welding set of discernment.
Background
A light Emitting diode (led), which is a solid semiconductor device capable of converting electrical energy into visible light, can directly convert electricity into light. The heart of the LED is a semiconductor wafer, one end of the wafer is attached to a support, the other end of the wafer is a cathode, and the other end of the wafer is connected with an anode of a power supply, so that the whole wafer is packaged by epoxy resin.
At present, most of the conventional LED lamp panels are welded manually, the processing speed is low, the excellent rate of products is low, the problems that the circuits are easily scalded by electric iron due to fatigue caused by manual welding for a long time are solved, the conventional small parts are automatically welded by machines, only the LED lamp panels with specific sizes can be processed, the processing speed is low, the processing and production are limited, and the large-scale industrial production and processing are not suitable.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problem, the utility model adopts the following technical scheme: the utility model provides an automatic LED lamp plate welding set of discernment, includes: the welding machine comprises a workbench, a placing seat, a rack, a moving mechanism and two welding mechanisms;
the placing seat and the rack are both arranged on the workbench;
the moving mechanism comprises a motor, a screw rod and a slide rail, the motor is arranged on the rack, an output shaft of the motor is connected with one end of the screw rod, the other end of the screw rod is rotatably arranged at the center of the slide rail, two ends of the slide rail are both arranged on the rack, a moving block is arranged on the screw rod, two slide blocks are arranged on the slide rail, the two slide blocks are arranged on two sides of the screw rod, two rotating rods are rotatably arranged on the moving block, and one end of each rotating rod, which is far away from the moving block, is rotatably connected with one slide block;
each welding mechanism includes first cylinder, soldering tin head, confession tin mouth, confession tin pipe, jar body, mounting bracket and connecting rod, each the connecting rod is with one the one side of slider is connected, first cylinder set up in on the connecting rod, just a driving block is connected in the air lever drive of first cylinder, be provided with the second cylinder in the one side of driving block, the air lever of second cylinder with the mounting bracket is connected, soldering tin head with supply tin mouth all set up in on the mounting bracket, just soldering tin head with supply tin mouth interval to set up, supply the one end of tin pipe with supply tin mouth to connect, the other end through a delivery pump with jar body coupling, the jar body set up in on the workstation.
Further, be provided with third cylinder and removal track on the workstation, be provided with the connecting block on the removal track, place the seat set up in on the connecting block, just the gas pole drive of third cylinder is connected the connecting block.
Furthermore, the placing seat is provided with a groove and a plurality of positioning holes, and the positioning holes are arranged at equal intervals.
Furthermore, the grooves comprise a first groove and a second groove, and the first groove and the second groove are arranged in a crossed mode.
Furthermore, slide in the first recess and be provided with two first stoppers, two first stopper corresponds the setting, slide in the second recess and be provided with two second stoppers, two the second stopper corresponds the setting.
Furthermore, each first limiting block is provided with a first limiting hole, each first limiting hole is provided with a first fixing piece, and the first fixing piece part penetrates through the first limiting hole and then is inserted into one positioning hole.
Furthermore, each second limiting block is provided with a second limiting hole, each second limiting hole is provided with a second fixing piece, and the second fixing piece part penetrates through the second limiting hole and then is inserted into one positioning hole.
Furthermore, each driving block is provided with a positioner, and the positioner faces the placing seat.
Further, the welding device also comprises a controller, and the motor, the two first air cylinders, the two welding tin heads, the two delivery pumps and the positioner are electrically connected with the controller.
Further, the controller is a PLC controller.
The utility model has the advantages that: when the LED lamp panel needs to be welded, the LED lamp panel is placed on the placing seat and fixed, then the motor is started, the output shaft of the motor rotates to drive the screw rod to rotate, and further drives the moving block on the screw rod to move, the two rotating rods drive the two sliding blocks to move simultaneously through the movement of the moving block, the positions of the two welding mechanisms are changed, the two welding mechanisms are positioned above the LED lamp panel, then the air rod of each second air cylinder drives the mounting rack to move downwards, at the moment, the two soldering tin heads are simultaneously abutted against the LED lamp panel from two sides of the LED lamp panel, and the soldering is started after the tin supply is carried out through the tin supply nozzle, in the welding process, the gas rod of each first cylinder drives the driving block to move, the position of the welding tin head can be continuously changed, and through the cooperation with the motor for the moving range of two soldering tin heads adds up to cover whole seat of placing, fine carries out soldering tin to the LED lamp plate of putting on placing the seat. Carry out soldering tin to the LED lamp plate simultaneously through two soldering tin heads, the process velocity is fast, and can carry out soldering tin to the LED lamp plate of equidimension not, holistic production efficiency is high, is fit for extensive industrial production and processing.
Drawings
The figures further illustrate the invention, but the embodiments in the figures do not constitute any limitation of the invention.
Fig. 1 is a schematic direction diagram of an automatic identification LED lamp panel welding device according to an embodiment;
FIG. 2 is a schematic view of an embodiment of a moving mechanism;
fig. 3 is a schematic view of an embodiment of a placing seat.
Detailed Description
The following will combine the drawings of the embodiments of the present invention to further describe the technical solution of the present invention, and the present invention is not limited to the following specific embodiments. It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
As shown in fig. 1 to 3, an automatic identification LED lamp panel welding device includes: the welding jig comprises a workbench 100, a placing seat 200, a rack 300, a moving mechanism and two welding mechanisms, wherein the placing seat 200 and the rack 300 are arranged on the workbench 100, the moving mechanism comprises a motor 410, a lead screw 420 and a sliding rail 430, the motor 410 is arranged on the rack 300, an output shaft of the motor 410 is connected with one end of the lead screw 420, the other end of the lead screw 420 is rotatably arranged at the center of the sliding rail 430, two ends of the sliding rail 430 are arranged on the rack 300, a moving block 421 is arranged on the lead screw 420, two sliding blocks 431 are arranged on the sliding rail 430, the two sliding blocks 431 are arranged on two sides of the lead screw 420, two rotating rods 422 are rotatably arranged on the moving block 421, and one end, away from the moving block 421, of each rotating rod 422 is rotatably connected with one of the sliding blocks 431.
Each welding mechanism includes first cylinder 510, soldering tin head 520, supplies tin mouth 530, supplies the tin pipe, the jar body, mounting bracket 540 and connecting rod 550, each connecting rod 550 with one the one side of slider 431 is connected, first cylinder 510 set up in on the connecting rod 550, just a driving block is connected in the gas lever drive of first cylinder 510, be provided with the second cylinder in the one side of driving block, the gas lever of second cylinder with the mounting bracket 540 is connected, soldering tin head 520 with supply tin mouth 530 all set up in on the mounting bracket 540, just soldering tin head 520 with supply tin mouth 530 interval to set up, supply the one end of tin pipe with supply tin mouth 530 to connect, the other end through a delivery pump with the jar body coupling, the jar body set up in on workstation 100.
Specifically, the workbench 100 is provided with a third cylinder 600 and a moving rail 700, the moving rail 700 is provided with a connecting block 710, the placing seat 200 is arranged on the connecting block 710, and an air rod of the third cylinder 600 is connected with the connecting block 710 in a driving manner.
Further, the placing base 200 is provided with a groove and a plurality of positioning holes 230, and the plurality of positioning holes 230 are equidistantly formed. The grooves include a first groove 210 and a second groove 220, and the first groove 210 and the second groove 220 are intersected. Two first limiting blocks 800 are arranged in the first groove 210 in a sliding mode, two first limiting blocks 800 are arranged correspondingly, two second limiting blocks 900 are arranged in the second groove 220 in a sliding mode, and the second limiting blocks 900 are arranged correspondingly. Each first limiting block 800 is provided with a first limiting hole, each first limiting hole is provided with a first fixing member 910, and the first fixing member 910 partially penetrates through the first limiting hole and then is inserted into one of the positioning holes 230. Each second limiting block 900 is provided with a second limiting hole, each second limiting hole is provided with a second fixing piece 920, and the second fixing piece 920 partially penetrates through the second limiting hole and then is inserted into one of the positioning holes 230. And each driving block is provided with a positioner, and the positioner faces the placing seat 200. Furthermore, the welding device further comprises a controller, and the motor 410, the two first cylinders 510, the two solder heads 520, the two delivery pumps and the positioner are electrically connected to the controller. The controller is a PLC controller. It is worth mentioning that, two first stoppers 800 and two second stoppers 900 are last to have all seted up the spacing groove, four the spacing groove all is used for fixed LED lamp plate.
That is to say, when the LED lamp plate needs to be welded, place the LED lamp plate on placing seat 200. Specifically, according to the size of different LED lamp plates, adjust the position of two first stoppers 800 and two second stoppers 900 earlier, also be exactly the position of two first stoppers 800 in first recess 210 that slide, make two first stoppers 800 butt LED lamp plates, then each first stopper 800 is fixed through a first mounting 910, the LED lamp plate obtains preliminary fixed this moment, then slide the position of two second stoppers 900 in second recess 220, make two second stoppers 900 butt LED lamp plates, then each second stopper 900 is fixed through a second mounting 920, the LED lamp plate will be fixed well on placing seat 200 this moment. Further, the first fixing member 910 and the second fixing member 920 are both bolts.
After the LED lamp plate is placed and finishes, begin the location through two locators of controller control, the locator passes the information that detects back to the controller, then controller control motor 410 starts, and the output shaft of motor 410 rotates and drives lead screw 420 and rotate, and then drives the movable block 421 on the lead screw 420 and remove, removes through movable block 421 and makes two dwang 422 drive two sliders 431 simultaneously and remove, consequently can change two welding mechanism's position. That is to say, fix a position through the locator ceaselessly then make two welding mechanism can fix a position to LED lamp plate top through controller control. Then the gas pole drive mounting bracket 540 of every second cylinder is down removed, two solder heads 520 will be followed the both sides of LED lamp plate butt LED lamp plate simultaneously this moment, and just begin to weld after supplying tin through supplying tin mouth 530, at the welded in-process, the gas pole drive block through each first cylinder 510 removes, can change solder head 520's position ceaselessly, and through the cooperation with motor 410, make two solder heads 520's moving range add up and can cover whole seat 200 of placing, just also can be fine carry out soldering tin to the LED lamp plate of putting on placing seat 200. Tin is simultaneously soldered to the LED lamp panel through two soldering tin heads 520, the processing speed is high, tin can be soldered to the LED lamp panels of different sizes, the overall production efficiency is high, and the LED lamp panel soldering tin device is suitable for large-scale industrial production and processing.
As described above, the above embodiments are not limiting embodiments of the present invention, and modifications or equivalent variations made by those skilled in the art based on the substance of the present invention are within the technical scope of the present invention.
Claims (10)
1. The utility model provides an automatic LED lamp plate welding set of discernment which characterized in that includes: the welding machine comprises a workbench, a placing seat, a rack, a moving mechanism and two welding mechanisms;
the placing seat and the rack are both arranged on the workbench;
the moving mechanism comprises a motor, a screw rod and a slide rail, the motor is arranged on the rack, an output shaft of the motor is connected with one end of the screw rod, the other end of the screw rod is rotatably arranged at the center of the slide rail, two ends of the slide rail are both arranged on the rack, a moving block is arranged on the screw rod, two slide blocks are arranged on the slide rail, the two slide blocks are arranged on two sides of the screw rod, two rotating rods are rotatably arranged on the moving block, and one end of each rotating rod, which is far away from the moving block, is rotatably connected with one slide block;
each welding mechanism includes first cylinder, soldering tin head, confession tin mouth, confession tin pipe, jar body, mounting bracket and connecting rod, each the connecting rod is with one the one side of slider is connected, first cylinder set up in on the connecting rod, just a driving block is connected in the air lever drive of first cylinder, be provided with the second cylinder in the one side of driving block, the air lever of second cylinder with the mounting bracket is connected, soldering tin head with supply tin mouth all set up in on the mounting bracket, just soldering tin head with supply tin mouth interval to set up, supply the one end of tin pipe with supply tin mouth to connect, the other end through a delivery pump with jar body coupling, the jar body set up in on the workstation.
2. The automatic identification LED lamp panel welding device of claim 1, characterized in that: the workbench is provided with a third cylinder and a moving track, the moving track is provided with a connecting block, the placing seat is arranged on the connecting block, and the air rod of the third cylinder is connected with the connecting block in a driving mode.
3. The automatic identification LED lamp panel welding device of claim 1, characterized in that: the placing seat is provided with a groove and a plurality of positioning holes which are arranged at equal intervals.
4. The automatic LED lamp panel welding device of claim 3, characterized in that: the grooves comprise a first groove and a second groove, and the first groove and the second groove are formed in a crossed mode.
5. The automatic LED lamp panel welding device of claim 4, characterized in that: slide in the first recess and be provided with two first stoppers, two first stopper corresponds the setting, slide in the second recess and be provided with two second stoppers, two the second stopper corresponds the setting.
6. The automatic LED lamp panel welding device of claim 5, characterized in that: each first limiting block is provided with a first limiting hole, each first limiting hole is provided with a first fixing piece, and the first fixing piece part penetrates through the first limiting hole and then is inserted into one positioning hole.
7. The automatic LED lamp panel welding device of claim 6, characterized in that: each second limiting block is provided with a second limiting hole, each second limiting hole is provided with a second fixing piece, and the second fixing piece part penetrates through the second limiting hole and then is inserted into one of the positioning holes.
8. The automatic identification LED lamp panel welding device of claim 1, characterized in that: each driving block is provided with a positioner, and the positioner faces the placing seat.
9. The automatic LED lamp panel welding device of claim 8, characterized in that: the welding machine further comprises a controller, and the motor, the two first air cylinders, the two welding tin heads, the two delivery pumps and the positioner are electrically connected with the controller.
10. The automatic LED lamp panel welding device of claim 9, characterized in that: the controller is a PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021898309.4U CN213288971U (en) | 2020-09-03 | 2020-09-03 | Automatic LED lamp plate welding set of discernment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021898309.4U CN213288971U (en) | 2020-09-03 | 2020-09-03 | Automatic LED lamp plate welding set of discernment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213288971U true CN213288971U (en) | 2021-05-28 |
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ID=76028725
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021898309.4U Active CN213288971U (en) | 2020-09-03 | 2020-09-03 | Automatic LED lamp plate welding set of discernment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213288971U (en) |
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2020
- 2020-09-03 CN CN202021898309.4U patent/CN213288971U/en active Active
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