CN213225615U - Horizontal paying-off rust removing mechanism for prestressed spiral rib steel wire production - Google Patents
Horizontal paying-off rust removing mechanism for prestressed spiral rib steel wire production Download PDFInfo
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- CN213225615U CN213225615U CN202021882170.4U CN202021882170U CN213225615U CN 213225615 U CN213225615 U CN 213225615U CN 202021882170 U CN202021882170 U CN 202021882170U CN 213225615 U CN213225615 U CN 213225615U
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- steel wire
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- shaft
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 73
- 239000010959 steel Substances 0.000 title claims abstract description 73
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 238000004140 cleaning Methods 0.000 claims abstract description 6
- 230000000149 penetrating effect Effects 0.000 claims description 13
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004804 winding Methods 0.000 abstract description 2
- 238000010622 cold drawing Methods 0.000 description 4
- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 239000011513 prestressed concrete Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
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Abstract
The utility model discloses a horizontal unwrapping wire rust cleaning mechanism of prestressing force spiral ribbed steel wire production is equipped with the shaft hole on the support frame, the drive shaft is worn to establish in the shaft hole, the fixed wearing of brake block wheel is put in the drive shaft, drive gear is fixed wears to put in the drive shaft, brake block seat fixed mounting is on the support frame, and the brake block seat is in the below of brake wheel, the brake block activity is arranged in the brake block seat, is equipped with the screw on the brake block seat, adjusting bolt puts in the screw soon, and adjusting bolt front end and brake block bottom surface contact, above the brake block with brake wheel surface contact, both ends about the support frame are supported in mated supporting roller movable mounting, rotating electrical machines fixed mounting is on the support frame, and the rotating electrical machines is connected with drive shaft transmission, the utility model discloses the advantage is: when in paying-off operation, the wire outlet device is beneficial to smooth wire outlet of the steel wire, avoids the twisting and winding phenomenon of the steel wire in the paying-off process, and has high rust removal efficiency and good rust removal effect.
Description
Technical Field
The utility model relates to a pay-off's technical field, more specifically say so and relate to steel wire production pay-off's technical field.
Background
The prestressed spiral rib steel wire is a general name of steel wires which are made by pickling, phosphating and then cold drawing or stabilizing treatment of high-quality high-carbon steel wire rods, the prestressed steel wires can be divided into two types of cold drawing steel wires and stress relieving steel wires according to different production processes, the cold drawing steel wires are steel wires which are directly used for prestressed concrete after cold drawing, and before the steel wires are processed, a bundle of steel wire coils need to be paid off through a paying-off device, however, the traditional steel wire paying-off device has the following defects: firstly, the steel wire is easy to twist and wind in the paying-off process, so that inconvenience is brought to normal production of the steel wire; secondly, the traditional steel wire pay-off device is pulled by the traction force of other equipment after the steel coil is installed, so that certain running resistance is caused to other equipment, and thirdly, the traditional steel wire pay-off device does not have a rust removal device, so that the workload is increased for subsequent production.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the above-mentioned not enough and providing a steel wire is difficult to twist and twine in the production process, has reduced the resistance that the unwrapping wire equipment led to the fact certain operation to other equipment, still has the horizontal unwrapping wire rust cleaning mechanism of prestressing force spiral ribbed steel wire production of rust cleaning function.
The utility model discloses a solve above-mentioned technical problem and the technical solution who adopts as follows:
the horizontal paying-off rust removing mechanism for the production of the prestressed spiral ribbed steel wire comprises a support frame, a brake wheel, a driving gear, a driving shaft, a brake block seat, a brake block, an adjusting bolt, paired supporting rollers, a rotating motor, a rotating frame, a seven-shaped support frame, a pin shaft, a guiding supporting column, paired guiding rollers and a rust removing mechanism, wherein the support frame is provided with a shaft hole, the driving shaft is arranged in the shaft hole in a penetrating manner, the brake wheel is fixedly arranged on the driving shaft in a penetrating manner, the driving gear is fixedly arranged on the driving shaft in a penetrating manner, and the brake block seat is fixedly arranged onRackUpper, and the brake block seat being in the brake wheelBelow, the brake block is movably arranged in the brake block seat, a screw hole is arranged on the brake block seat, the adjusting bolt is screwed in the screw hole, the front end part of the adjusting bolt is contacted with the bottom surface of the brake block, the upper surface of the brake block is contacted with the surface of the brake wheel, the paired supporting rollers are movably arranged at the left end and the right end of the supporting frame, the rotating motor is fixedly arranged on the supporting frame and is in transmission connection with the driving shaft, the rotating frame comprises a rotating frame shaft, a screw rod, an inclined strut fixing seat, a first inclined strut, a second inclined strut, a support post, an inclined strut movable seat and a rotating frame gear, one end of the rotating frame shaft is provided with the screw hole, the screw rod is screwed in the screw hole, the rotating frame shaft and the screw rod are combined into a rotating frame main shaft, the inclined strut movable seat is movably arranged on the screw rod in a penetrating way, the inclined strut fixing seat is fixedly arranged on the rotating frame shaft, hold in the palm post one end and first bracing other end swing joint, second bracing one end and the support post other end swing joint, the second bracing other end and bracing sliding seat swing joint, the swivel mount gear is fixed to be worn to establish epaxially at the swivel mount, is equipped with the positioning ring groove on the swivel mount is epaxial, and the swivel mount is put on mated supporting roller through the swivel mount main shaft, and mated supporting roller is located the positioning ring groove, and the swivel mount gear meshes with drive gear mutually, is equipped with vertical shaft hole on the support frame, is equipped with the pinhole in the side in vertical shaft hole, seven word support frames are through round pin axle fixed mounting on the support frame, guide support post fixed mounting is on the support frame, mated guide roller is movable mounting respectively on seven word support frames and guide support post, it includes rust cleaning support frame, slide rail, mated slider, mated lead screw, The pair of screw rod seats, the pair of screw caps, the pair of steel wire rollers and the rust removal motor are arranged on the support frame, the rust removal support frame is fixedly arranged on the support frame, the slide rail is fixedly arranged on the rust removal support frame, the pair of slide blocks are movably arranged in the slide rail in a sliding manner, the pair of screw rod seats are fixedly arranged at the upper end and the lower end of the slide rail, screw holes are arranged on the pair of slide blocks, shaft holes are arranged on the pair of screw rod seats, the pair of screw rods are respectively and movably arranged in the shaft holes of the pair of screw rod seats in a penetrating manner, the front ends of the screw rods areThe paired screw caps are respectively and rotatably arranged at the rear ends of the paired screw rods, limiting rings are arranged on the paired screw rods, the upper surfaces of the limiting rings are in contact with the lower surfaces of the paired screw rod bases, the lower surfaces of the paired screw caps are in contact with the upper surfaces of the paired screw rod bases, shaft holes are formed in the paired sliding blocks, the paired steel wire rollers are respectively and movably mounted in the paired sliding block shaft holes through rotating shafts of the paired steel wire rollers, the derusting motor is fixedly mounted on a derusting support frame, the derusting motor is in transmission connection with the paired steel wire rollers, steel wire roller avoiding grooves and center holes are formed in the sliding rails, adjusting square holes are formed in the end faces of the paired screw rods, and steel wire avoiding holes are formed in.
The inclined strut type hydraulic support further comprises a pair of first bearings, a pair of second bearings and a pair of plane bearings, wherein the pair of first bearings and the pair of plane bearings are arranged on the screw in a penetrating mode and located in the inclined strut movable seat, and the pair of second bearings are arranged on the driving shaft in a penetrating mode and located in shaft holes in the support frame.
The supporting columns are provided with rows of anti-skid teeth.
The utility model adopts the beneficial effect that above-mentioned technical solution can reach is:
1. under the effect of seven word support frames for the position of being qualified for the next round of competitions is located the well upper portion of swivel mount, when the unwrapping wire operation, does benefit to the steel wire and goes out the line smoothly, has avoided the steel wire to twist the winding phenomenon in the unwrapping wire in-process.
2. The rotating frame is very convenient to support and adjust the steel wire coil under the adjusting action of the screw rod, and is convenient for fixing and positioning the steel wire coil.
3. The driving shaft is driven to rotate by the rotating motor, so that the steel wire coil fixed on the rotating frame is driven to rotate, the traction force required by steel wire outgoing is reduced, and the resistance influence on other equipment is reduced.
4. The rust removal motor drives the steel wire roller to rotate to remove rust on the surface of the steel wire, and the subsequent rust removal work in production is reduced.
5. The steel wire roller spacing position of the rust removing mechanism is adjustable, the rust removing efficiency is high, and the rust removing effect is good.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic sectional view A-A of FIG. 1;
FIG. 3 is a schematic structural view of the rotating frame;
FIG. 4 is a schematic sectional view of FIG. 3 taken along line B-B;
FIG. 5 is an enlarged view of a portion of the structure of FIG. 1 at C;
FIG. 6 is a left side view of the structure of FIG. 5;
FIG. 7 is an enlarged view of a portion of the structure of FIG. 1 at D;
FIG. 8 is a schematic structural view of a rust removing mechanism;
FIG. 9 is a schematic cross-sectional view E-E of FIG. 7;
fig. 10 is a right-side view of the structure of fig. 7.
Detailed Description
As shown in fig. 1 to 7, the horizontal paying-off rust removing mechanism produced by prestressed spiral ribbed steel wires comprises a support frame 1, a brake wheel 2, a driving gear 3, a driving shaft 4, a brake block seat 5, a brake block 6, an adjusting bolt 7, a pair of supporting rollers 8, a rotating motor 9, a rotating frame 10, a seven-shaped support frame 11, a pin shaft 12, a guiding support column 13, a pair of guiding rollers 14 and a rust removing mechanism 15, wherein the support frame 1 is provided with a shaft hole 16, the driving shaft 4 is arranged in the shaft hole 16 in a penetrating manner, the brake wheel 2 is fixedly arranged on the driving shaft 4 in a penetrating manner, the driving gear 3 is fixedly arranged on the driving shaft 4 in a penetrating manner, the brake block seat 5 is fixedly arranged on the support frame 1, the brake block seat 5 is arranged below the brake wheel 2, the brake block 6 is movably arranged in the brake block seat 5, the brake block seat 5 is provided with a screw hole, the, the front end part of the adjusting bolt 7 is contacted with the bottom surface of the brake block 6, the upper surface of the brake block 6 is contacted with the surface of the brake wheel 2, the paired supporting rollers 8 are movably arranged at the left end and the right end of the support frame 1, the rotating motor 9 is fixedly arranged on the support frame 1, the rotating motor 9 is in transmission connection with the drive shaft 4, the rotating frame 10 comprises a rotating frame shaft 17, a screw rod 18, an inclined support fixing seat 19, a first inclined support 20, a second inclined support 21, a support post 22, an inclined support movable seat 23 and a rotating frame gear 24, a screw hole is arranged at one end of the rotating frame shaft 17, the screw rod 18 is screwed in the screw hole, the rotating frame shaft 17 and the screw rod 18 are combined into a rotating frame main shaft, the inclined support movable seat 23 is movably arranged on the screw rod 18, the inclined support fixing seat 19 is fixedly arranged on the rotating frame shaft 17, one end of the first inclined support 20 is movably connected with the inclined support fixing seat 19, one end of the support, 21 one end of second bracing and the other end swing joint of support post 22, the 21 other end of second bracing and the 23 swing joint of bracing sliding seat, swivel mount gear 24 is fixed to be worn to establish on swivel mount axle 17, is equipped with positioning ring groove 26 on swivel mount axle 17, and swivel mount 10 is placed on mated supporting roller 8 through the swivel mount main shaft, and mated supporting roller 8 is located positioning ring groove 26, and swivel mount gear 24 meshes with drive gear 3 mutually, and rotating electrical machines 9 drive swivel mount 10 rotates, is equipped with vertical shaft hole 27 on support frame 1, is equipped with the pinhole in the side in vertical shaft hole 27, seven word support frames 11 are through selling 12 fixed mounting on support frame 1, direction support column 13 fixed mounting is on support frame 1, mated direction roller 14 is movable mounting respectively on seven word support frames 11 and direction support column 13. As shown in fig. 8, 9 and 10, the rust removing mechanism 15 includes a rust removing support frame 28, a slide rail 29, a pair of slide blocks 30, a pair of screw rods 31, a pair of screw rod seats 32, a pair of screw caps 33, a pair of steel wire rollers 34 and a rust removing motor 35, the rust removing support frame 28 is fixedly installed on the support frame 1, the slide rail 29 is fixedly installed on the rust removing support frame 28, the pair of slide blocks 30 is movably arranged in the slide rail 29 in a sliding manner, the pair of screw rod seats 32 is fixedly installed at the upper and lower ends of the slide rail 29, the pair of slide blocks 30 are provided with screw holes, the pair of screw rod seats 32 are provided with shaft holes, the pair of screw rods 31 are respectively movably inserted in the shaft holes of the screw rod seats 32, the front ends of the pair of screw caps 33 are respectively screwed in the screw holes, the pair of screw rods 33 are screwed at the rear ends of the pair of screw rods 31, the pair of screw rods are provided with limit rings 36, the, the lower surfaces of paired screw caps 33 are in surface contact with the upper surfaces of paired screw rod seats 32, shaft holes are formed in paired sliding blocks 30, paired steel wire rollers 34 are movably mounted in the shaft holes of the paired sliding blocks 30 through rotating shafts respectively, a derusting motor 35 is fixedly mounted on a derusting support frame 28, the derusting motor 35 is in transmission connection with the paired steel wire rollers 34, a steel wire roller avoiding groove 37 and a central hole 38 are formed in a sliding rail 29, adjusting square holes 43 are formed in the rear end faces of the paired screw rods 31 respectively, the use of the adjusting screw rods is facilitated, and steel wire avoiding holes 44 are formed in the seven-shaped support frame. The steel wire coil support further comprises a pair of first bearings 39, a pair of second bearings 40 and a pair of plane bearings 41, the pair of first bearings 39 and the pair of plane bearings 41 sequentially penetrate through the screw 18 and are located in the inclined strut movable seat 23, the pair of second bearings 40 penetrate through the drive shaft 4 and are located in shaft holes of the support frame 1, and rows of anti-skidding teeth 45 are arranged on the support columns to facilitate fixing and positioning of the steel wire coil.
When in use, the pin shaft 12 is pulled out by a tool, the seven-shaped support frame 11 is rotated 180 degrees towards the direction of the derusting mechanism 15, the screw rod 18 is rotated by the tool to enable the support column 22 to move towards the center direction of the rotating frame shaft 17, the rotating main shaft is lifted by the hoisting equipment to be placed on one side of a steel wire coil to be produced and laid, the rotating frame 10 is pulled into a central hole of the steel wire coil by pulling the hoisting ring 42, the screw rod 18 is rotated by the tool to enable the support column 22 to move towards the direction far away from the rotating frame shaft 17, the support column 22 is utilized to carry out expansion type support from the inside of the steel wire coil, the hoisting equipment is used to lift two ends of the main shaft of the rotating frame, the rotating frame provided with the steel wire coil is placed on the paired support rollers 8, the paired support rollers 8 are positioned in the positioning ring grooves 26, the seven-shaped support frame 11 is rotated 180 degrees towards the direction of the rotating frame 10, the pin shaft 12 is inserted to lock the seven-shaped support frame 11, then the steel wire passes through a steel wire avoiding hole 44 on the seven-shaped supporting frame 11, then the steel wire passes through a pair of guide rollers 14 on a guide supporting column 13, finally the steel wire passes through a pair of steel wire rollers 34 and a central hole 38 on a derusting mechanism 15, a tool is used for loosening a pair of screw caps 33, the pair of screw rods 31 are adjusted through an adjusting square hole 43, a pair of slide blocks 30 drive the pair of steel wire rollers 34 to be contacted with the steel wire, then the pair of screw caps 33 are screwed, the screw rods 31 are locked through the screw caps 33, the position of the derusting motor 35 is adjusted through an adjusting groove below the derusting motor 35 to ensure that the derusting motor 35 normally drives the pair of steel wire rollers 34 to rotate, under the driving action of the derusting motor 35, the pair of steel wire rollers 34 rotate, meanwhile, the rotating motor 9 drives a steel wire coil to rotate, the steel wire coil is unwound under the traction force of external equipment, the tool is used for, therefore, the phenomenon of steel wire twisting caused by excessive rotation under the action of steel wire coil inertia is avoided, the running resistance of the horizontal paying-off and rust removing mechanism for prestressed spiral ribbed steel wire production to other equipment is reduced, rust removal is performed in the paying-off process, and the subsequent production rust removing work is omitted.
Claims (3)
1. Horizontal unwrapping wire rust cleaning mechanism of prestressing force spiral ribbed steel wire production, its characterized in that: it includes support frame, brake wheel, drive gear, drive shaft, brake block seat, brake block, adjusting bolt, mated supporting roller, rotating electrical machines, swivel mount, seven word support frames, round pin axle, direction support column, mated direction gyro wheel and rust cleaning mechanism, is equipped with the shaft hole on the support frame, the drive shaft is worn to establish in the shaft hole, the brake wheel is fixed to be worn to put in the drive shaft, drive gear is fixed to be worn to put in the drive shaft, brake block seat fixed mounting is in supportingRackThe brake block seat is arranged below the brake wheel, the brake block is movably arranged in the brake block seat, a screw hole is arranged on the brake block seat, the adjusting bolt is screwed in the screw hole, the front end part of the adjusting bolt is contacted with the bottom surface of the brake block, the upper surface of the brake block is contacted with the surface of the brake wheel, the paired supporting rollers are movably arranged at the left end and the right end of the supporting frame, the rotating motor is fixedly arranged on the supporting frame and is in transmission connection with the driving shaft, the rotating frame comprises a rotating frame shaft, a screw rod, an inclined support fixing seat, a first inclined support, a second inclined support, a support column, an inclined support movable seat and a rotating frame gear, one end of the rotating frame shaft is provided with the screw hole, the screw rod is screwed in the screw hole, the rotating frame shaft and the screw rod are combined into a rotating frame main shaft, the inclined support movable seat is movably arranged on the screw rod in a penetrating manner, the, first bracing one end and bracing fixing base swing joint, support post one end and first bracing other end swing joint, second bracing one end and support post other end swing joint, the second bracing other end and bracing sliding seat swing joint, the swivel mount gear is fixed to be worn to establish soonThe derusting mechanism comprises a derusting support frame, a slide rail, paired slide blocks, paired lead screws, paired lead screw seats, paired screw caps, paired steel wire rollers and a derusting motor, wherein the derusting support frame is fixedly arranged on the support frame, the slide rail is fixedly arranged on the derusting support frame, the paired slide blocks are movably arranged in the derusting support frame in a sliding manner, the paired screw rod seats are fixedly arranged at the upper end and the lower end of the slide rail, screw holes are arranged on the paired slide blocks, shaft holes are arranged on the paired screw rod seats, the paired screw rods are respectively and movably arranged in the shaft holes of the paired screw rod seats, the front ends of the paired screw rods are respectively and rotatably arranged in the screw holes, the paired screw nuts are respectively and rotatably arranged at the rear ends of the paired screw rods, limiting rings are arranged on the paired screw rods, the upper surfaces of the limiting rings are contacted with the lower surfaces of the paired screw rod seats, the lower surfaces of the paired screw nuts are contacted with the upper surfaces of the paired screw rod seats, the shaft holes are arranged on the paired slide blocks, the paired steel wire rollers are respectively and movably arranged in the shaft holes of the paired slide blocks through rotating shafts, the derusting motor is fixedly arranged on a derusting support frame, the derusting motor is in transmission connection with the paired steel wire rollers, steel wire roller avoiding grooves and central holes, the seven-shaped supporting frame is provided with a steel wire avoiding hole.
2. The horizontal paying-off and rust removing mechanism for the prestressed spiral ribbed steel wire production according to claim 1 is characterized in that: the inclined strut type hydraulic support further comprises a pair of first bearings, a pair of second bearings and a pair of plane bearings, wherein the pair of first bearings and the pair of plane bearings are arranged on the screw in a penetrating mode and located in the inclined strut movable seat, and the pair of second bearings are arranged on the driving shaft in a penetrating mode and located in shaft holes in the support frame.
3. The horizontal paying-off and rust removing mechanism for the prestressed spiral ribbed steel wire production according to claim 1 or 2 is characterized in that: and rows of anti-skidding teeth are arranged on the support columns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021882170.4U CN213225615U (en) | 2020-09-02 | 2020-09-02 | Horizontal paying-off rust removing mechanism for prestressed spiral rib steel wire production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021882170.4U CN213225615U (en) | 2020-09-02 | 2020-09-02 | Horizontal paying-off rust removing mechanism for prestressed spiral rib steel wire production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213225615U true CN213225615U (en) | 2021-05-18 |
Family
ID=75904470
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021882170.4U Expired - Fee Related CN213225615U (en) | 2020-09-02 | 2020-09-02 | Horizontal paying-off rust removing mechanism for prestressed spiral rib steel wire production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213225615U (en) |
-
2020
- 2020-09-02 CN CN202021882170.4U patent/CN213225615U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210518 |