CN213204197U - Mortar cushion block and manufacturing mold thereof - Google Patents
Mortar cushion block and manufacturing mold thereof Download PDFInfo
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- CN213204197U CN213204197U CN202021656691.8U CN202021656691U CN213204197U CN 213204197 U CN213204197 U CN 213204197U CN 202021656691 U CN202021656691 U CN 202021656691U CN 213204197 U CN213204197 U CN 213204197U
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- nut
- mortar
- mortar cushion
- cushion block
- flat iron
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Abstract
The utility model relates to a building installation technical field specifically is a mortar cushion and preparation mould thereof. A mortar cushion block comprises a flat iron block; the nut is connected with at least three side surfaces of the flat iron block; the adjusting screw is assembled and connected with the nut; and the mortar cushion block body is poured into a whole with the flat iron block, the nut and the adjusting screw rod through a mold. A mortar cushion block manufacturing die comprises a trapezoidal table template, wherein the trapezoidal table template is formed by enclosing four trapezoidal steel plates; and the portable handles are arranged on the outer sides of the two opposite trapezoidal steel plates. According to the mortar cushion block, the flat iron block is adjusted by the nut and the adjusting screw and then poured into a whole with the mortar cushion block body, the flat iron block has high horizontal precision, and secondary polishing and leveling are not needed when mechanical equipment is installed at the later stage, so that the installation efficiency of the mechanical equipment is improved; the mortar cushion block manufacturing die is very simple and convenient to operate, and the installation efficiency of mechanical equipment is effectively improved.
Description
Technical Field
The utility model relates to a building installation technical field specifically is a mortar cushion and preparation mould thereof.
Background
As shown in FIG. 1, a mechanical device 1-1 is connected with a concrete foundation 1-4 through anchor bolts 1-2 (the concrete foundation 1-4 is a rectangular or circular concrete table which is formed by pouring concrete and is higher than the ground, and the bottoms of the anchor bolts 1-2 are embedded in the concrete foundation 1-4). In the installation process of the mechanical equipment 1-1, firstly, mortar cushion blocks 1-5 are manufactured on two sides of an anchor bolt 1-2, the mortar cushion blocks 1-5 are used for in-place supporting, installation positioning and elevation adjustment of the mechanical equipment 1-1, then the mechanical equipment 1-1 is placed on the mortar cushion blocks 1-5 (the mechanical equipment 1-1 is provided with installation holes allowing the top of the anchor bolt 1-2 to penetrate through), the mechanical equipment 1-1 is connected and fixed with a concrete foundation 1-4 through the anchor bolt 1-2, and finally grouting operation is carried out between the mechanical equipment 1-1 and the concrete foundation 1-4 to form a grouting layer 1-3 for permanently supporting the mechanical equipment 1-1.
The mortar cushion blocks 1-5 comprise flat sizing blocks arranged at the tops, the existing mortar cushion blocks 1-5 are low in horizontal precision due to shrinkage and other reasons in the hardening process, polishing and leveling are usually required to be carried out after the mortar cushion blocks 1-5 are hardened and before the mechanical equipment 1-1 is installed, and the installation efficiency of the mechanical equipment 1-1 is seriously influenced.
In addition, the existing mortar cushion blocks 1-5 are usually manufactured by using conventional templates erected on site, the conventional templates are time-consuming and labor-consuming to assemble and disassemble, and the installation efficiency of the mechanical equipment 1-1 is reduced again.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the problem that prior art exists, provide a mortar cushion that can effectively guarantee dull and stereotyped iron plate horizontal accuracy to and a mortar cushion preparation mould of saving mortar cushion preparation time greatly.
The utility model provides a technical scheme that its technical problem adopted is: a mortar cushion block comprises
A flat iron block;
the nut is connected with at least three side surfaces of the flat iron block;
the adjusting screw is assembled and connected with the nut;
and the mortar cushion block body is poured into a whole with the flat iron block, the nut and the adjusting screw rod through a mold.
According to the mortar cushion block, the flat iron block is poured into a whole with the mortar cushion block body after being adjusted through the nuts and the adjusting screws, the flat iron block has high horizontal precision, and secondary polishing and leveling are not needed when mechanical equipment is installed in the later period, so that the installation efficiency of the mechanical equipment is improved.
Preferably, the side of the flat iron block is provided with a nut limiting groove.
Preferably, the nut is welded with the nut limiting groove.
Preferably, the adjusting screw includes a nut fitting portion, a thread adjusting portion, and a screw supporting portion in this order along an axial direction, and the thread pitches of one rotation of the nut with respect to the thread adjusting portion are equal.
Preferably, the adjusting screw further comprises a support pad disposed at the other axial end of the screw support portion.
A mortar cushion block manufacturing die comprises
The trapezoidal platform template is formed by enclosing four trapezoidal steel plates;
and the portable handles are arranged on the outer sides of the two opposite trapezoidal steel plates.
When the mortar cushion block manufacturing mold is used, the mold is only required to be placed at the position where the mortar cushion block needs to be manufactured on a concrete foundation, then shrinkage-free mortar with good fluidity is poured into the mold, and finally after the mortar reaches a certain strength, the portable handle is lifted to remove the trapezoidal table mold, so that the operation is very simple and convenient, and the installation efficiency of mechanical equipment is effectively improved.
Preferably, the inner side surface of the trapezoidal steel plate is provided with a convex strip.
Preferably, the protrusion strip includes a protrusion strip body and a connection hole portion provided on a peripheral side of the protrusion strip body; the trapezoidal steel plate is provided with a butt joint hole detachably connected with the connecting hole part.
Preferably, the trapezoidal table template is formed by welding four trapezoidal steel plates.
Preferably, the four trapezoidal steel plates of the trapezoidal table template are integrally punched.
Advantageous effects
According to the mortar cushion block, the flat iron block is adjusted by the nut and the adjusting screw and then poured into a whole with the mortar cushion block body, the flat iron block has high horizontal precision, and secondary polishing and leveling are not needed when mechanical equipment is installed at the later stage, so that the installation efficiency of the mechanical equipment is improved; when the mortar cushion block manufacturing mold is used, the mold is only required to be placed at the position where the mortar cushion block needs to be manufactured on a concrete foundation, then shrinkage-free mortar with good fluidity is poured into the mold, and finally after the mortar reaches a certain strength, the portable handle is lifted to remove the trapezoidal table mold, so that the operation is very simple and convenient, and the installation efficiency of mechanical equipment is effectively improved.
Drawings
FIG. 1 is a schematic view of a prior art connection structure of a mechanical device and a concrete foundation;
FIG. 2 is a schematic view of a connection structure of a flat iron block and a nut according to the present application;
FIG. 3 is a schematic structural view of a mortar pad of the present application;
FIG. 4 is a schematic view of another connection structure of the flat iron block and the nut according to the present application;
FIG. 5 is a schematic view of an adjusting screw according to the present application;
FIG. 6 is a schematic structural view of a mortar cushion block manufacturing mold according to the present application;
FIG. 7 is a top view of the mortar pad making mold of FIG. 6;
FIG. 8 is a schematic structural view of a mortar cushion block manufacturing mold of the present application placed on both sides of a foundation bolt;
fig. 9 is a schematic view of a connection structure of the trapezoidal steel plate and the protruding strip according to the present application.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
As shown in fig. 2 and 3, the mortar cushion block comprises a flat iron block 5, nuts 6 connected with at least three sides of the flat iron block 5, adjusting screws 7 assembled with the nuts 6, and a mortar cushion block body 8 cast with the flat iron block 5, the nuts 6 and the adjusting screws 7 into a whole through a mold.
When the mortar cushion is specifically manufactured, three nuts 6 can be taken out and are respectively connected with three side faces of a flat iron block 5, then matched adjusting screws 7 are screwed in the three nuts 6, then the position of the mortar cushion to be installed on a concrete foundation is placed in the combination, and the three adjusting screws 7 are adjusted to enable the elevation and the levelness of the flat iron block 5 to meet requirements, then the mortar cushion manufacturing mold of the application is placed in the combination position, the height of the top mark of the mold needs to be slightly lower than that of the top mark of the flat iron block 5, then the non-shrinkage mortar with good fluidity is poured into the mold, and finally the mold is detached to form the mortar cushion of the application after the strength of the mortar cushion body 8 meets the conditions.
Its dull and stereotyped iron plate 5 of mortar cushion of this application has very high horizontal accuracy, need not the secondary when later stage installation mechanical equipment and polishes and make level to mechanical equipment's installation effectiveness has been improved.
As shown in fig. 4, a nut limiting groove 51 is formed on the side of the flat iron block 5, and the nut 6 is welded to the nut limiting groove 51. When the nut 6 is connected with the flat iron block 5, the nut 6 is only required to be placed in the nut limiting groove 51 and then the nut 6 and the nut limiting groove 51 are welded, so that the connection is very simple and convenient. Through the setting of nut spacing groove 51 for the set position (height and levelness) of nut 6 is very accurate, thereby makes the levelness and the height of each nut 6 relative flat iron 5 the same, so that later stage adjusting screw 7 effectively adjusts relative nut 6.
As shown in fig. 5, the adjusting screw 7 includes a nut fitting portion 71, a thread adjusting portion 72, and a screw supporting portion 73 in this order in the axial direction, and the thread pitches of the nut 6 rotated once with respect to the thread adjusting portion 72 are equal.
The specific connection and adjustment process of the adjusting screw 7 and the nut 6 is as follows, firstly the nut 6 on the flat iron block 5 is sleeved on the nut sleeving part 71 of the adjusting screw 7, then the combination is placed at a proper position of the concrete foundation, the pitch of the flat iron block 5 which needs to be adjusted (namely the height of the flat iron block 5 which needs to be descended again) is determined, then the adjusting screw 7 is rotated corresponding number of turns relative to the nut 6 according to the pitch to be adjusted (the pitch of the fine thread of the adjusting screw 7 can be 0.5 mm, namely the adjusting screw 7 rotates relative to the nut 6 for one turn and goes up and down for 0.5 mm, and the quarter turn is 0.125 mm), and finally the adjusted combination is placed at the proper position of the concrete foundation again, at the moment, the top end of the adjusting screw 7 is lower than the top mark height of the flat iron block 5, the height adjustment of the flat iron block 5 is very simple and convenient, and the horizontal precision after the adjustment is very high.
In addition, adjusting screw 7 is still including locating the supporting pad 74 of the other axial end of screw supporting portion 73, the setting of supporting pad 74 has increased adjusting screw 7 and concrete foundation's area of contact for adjusting screw 7's supporting effect is better, and whole dull and stereotyped iron plate 5 is more stable.
As shown in fig. 6 to 8, a mortar cushion block manufacturing mold comprises a trapezoidal table template formed by enclosing four trapezoidal steel plates 1, and two handheld grips 2 arranged on the outer sides of the two trapezoidal steel plates 1. The four trapezoidal steel plates 1 can form the trapezoidal table template in the application in a welding or stamping mode, the cross sections of the upper part and the lower part of the trapezoidal table template are rectangular, and the upper part is smaller than the lower part; four trapezoidal steel sheets 1 are isosceles trapezoid, and specific size can set up according to actual demand. The handle grip 2 outside the trapezoidal steel plate 1 is used for lifting the whole trapezoidal table template during demoulding.
When the mortar cushion block manufacturing mold is used, the mold is only required to be placed at the position where the mortar cushion block needs to be manufactured on a concrete foundation, then shrinkage-free mortar with good fluidity is poured into the mold, and finally after the mortar reaches a certain strength, the portable handle 2 is lifted to remove the trapezoidal table mold, so that the operation is very simple and convenient, and the installation efficiency of mechanical equipment is effectively improved.
As shown in fig. 9, the inner side surface of the trapezoidal steel plate 1 is provided with the protruding strips 3, so that the surface of the manufactured mortar cushion block forms a galling effect, and the subsequent mortar cushion block and a grouting layer can form good combination conveniently. The protruding strip 3 comprises a protruding strip body 31 and a connecting hole part 32 arranged on the periphery of the protruding strip body 31, and the trapezoidal steel plate 1 is provided with a butt joint hole 11 detachably connected with the connecting hole part 32. Compared with the common projection bar direct welding, the projection bar 3 of the structure is more convenient to connect, and the setting effect of the projection bar 3 is better.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention and are not intended to limit the spirit and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by the technical solution of the present invention by those skilled in the art should fall into the protection scope of the present invention, and the technical contents claimed by the present invention have been fully recorded in the claims.
Claims (8)
1. A mortar cushion block is characterized in that: comprises that
A flat iron block (5);
the nut (6) is connected with at least three side surfaces of the flat iron block (5);
the adjusting screw rod (7) is assembled and connected with the nut (6);
and the mortar cushion block body (8) is cast with the flat iron block (5), the nut (6) and the adjusting screw rod (7) into a whole through a mold.
2. The mortar pad of claim 1, wherein: and a nut limiting groove (51) is formed in the side of the flat iron block (5).
3. A mortar mat according to claim 2, wherein: the nut (6) is welded with the nut limiting groove (51).
4. The mortar pad of claim 1, wherein: the adjusting screw rod (7) sequentially comprises a nut sleeving part (71), a thread adjusting part (72) and a screw rod supporting part (73) along the axial direction, and the thread pitches of the nut (6) rotating one circle relative to the thread adjusting part (72) are equal.
5. A mortar spacer of claim 4, wherein: the adjusting screw rod (7) further comprises a supporting pad (74) arranged at the other axial end of the screw rod supporting part (73).
6. The utility model provides a mortar cushion preparation mould which characterized in that: comprises that
The trapezoidal platform template is formed by enclosing four trapezoidal steel plates (1);
the portable handles (2) are arranged on the outer sides of the two opposite trapezoidal steel plates (1);
the inner side surface of the trapezoidal steel plate (1) is provided with a convex strip (3);
the protruding strip (3) comprises a protruding strip body (31) and a connecting hole part (32) arranged on the peripheral side of the protruding strip body (31); the trapezoidal steel plate (1) is provided with a butt joint hole (11) detachably connected with the connecting hole part (32).
7. The mortar cushion block manufacturing mold according to claim 6, characterized in that: the trapezoidal table template is formed by welding four trapezoidal steel plates (1).
8. The mortar cushion block manufacturing mold according to claim 6, characterized in that: the four trapezoidal steel plates (1) of the trapezoidal table template are integrally formed by stamping.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202021656691.8U CN213204197U (en) | 2020-08-11 | 2020-08-11 | Mortar cushion block and manufacturing mold thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202021656691.8U CN213204197U (en) | 2020-08-11 | 2020-08-11 | Mortar cushion block and manufacturing mold thereof |
Publications (1)
Publication Number | Publication Date |
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CN213204197U true CN213204197U (en) | 2021-05-14 |
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Family Applications (1)
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CN202021656691.8U Active CN213204197U (en) | 2020-08-11 | 2020-08-11 | Mortar cushion block and manufacturing mold thereof |
Country Status (1)
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CN (1) | CN213204197U (en) |
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2020
- 2020-08-11 CN CN202021656691.8U patent/CN213204197U/en active Active
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