CN213166030U - Insulator automatic trimming machine capable of improving qualified rate - Google Patents
Insulator automatic trimming machine capable of improving qualified rate Download PDFInfo
- Publication number
- CN213166030U CN213166030U CN202021604383.0U CN202021604383U CN213166030U CN 213166030 U CN213166030 U CN 213166030U CN 202021604383 U CN202021604383 U CN 202021604383U CN 213166030 U CN213166030 U CN 213166030U
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- blank
- fettling
- fixedly installed
- top side
- hydraulic cylinder
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- 238000009966 trimming Methods 0.000 title claims abstract description 31
- 239000012212 insulator Substances 0.000 title claims abstract description 16
- 238000001125 extrusion Methods 0.000 claims abstract description 18
- 238000012797 qualification Methods 0.000 claims abstract description 14
- 230000000694 effects Effects 0.000 claims description 4
- 230000007547 defect Effects 0.000 abstract description 4
- 238000007664 blowing Methods 0.000 description 7
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model discloses an improve automatic fettling machine of insulator of qualification rate relates to the insulator field, including the underframe, the top side fixed mounting of underframe has vertical pneumatic cylinder, and the top side fixed mounting of vertical pneumatic cylinder has vertical hydraulic stem, and one side fixed mounting of vertical hydraulic stem has the horizon bar, and one side fixed mounting of horizon bar has horizontal pneumatic cylinder. The utility model discloses embolia the reference column with the blank, press not hard up switch extrusion post and inwards contract, the sucking disc outwards removes, in the time of fixed blank, guarantee that the blank is in the focus of fettling tray, the fixed simple swift on the tray of blank, the location is accurate, fettling is efficient, can not cause blank trimming back out-of-round, the qualification rate is high, through vertical pneumatic cylinder of the control unit control and horizontal pneumatic cylinder, thereby can control the fettling sword and carry out the fettling operation, the fettling operation is according to design parameter, and not rely on workman's experience to master, the size and the appearance defect probability of blank are little, the qualification rate is high.
Description
Technical Field
The utility model relates to an insulator field, in particular to improve automatic fettling machine of insulator of qualification rate.
Background
And the required shape, the thickness of the tire body and the like are all processed in a changing way in the fettling process.
According to the traditional fettling machine, the fettling amount is usually controlled by the experience of workers, the fettling amount is easy to operate improperly or the fettling amount is not well controlled, the size and the appearance defects of a blank are caused, the fettling qualified rate is not high, the blank is fixed on a tray, operation is troublesome, positioning is not accurate, and the blank after fettling is out of round when the blank rotates.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an improve automatic fettling machine of insulator of qualification rate to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: an automatic insulator trimming machine for improving the qualification rate comprises a bottom frame, wherein a vertical hydraulic cylinder is fixedly installed on the top side of the bottom frame, a vertical hydraulic rod is fixedly installed on the top side of the vertical hydraulic cylinder, a horizontal rod is fixedly installed on one side of the vertical hydraulic rod, a horizontal hydraulic cylinder is fixedly installed on one side of the horizontal rod, a horizontal hydraulic rod is fixedly installed on one side of the horizontal hydraulic cylinder, a trimming knife mounting frame is fixedly installed on one side of the horizontal hydraulic rod, trimming knives are fixedly installed on one side and the bottom side of the trimming knife mounting frame, a motor is fixedly installed on the inner wall of the bottom side of the bottom frame, a round hole is formed in the top side of the bottom frame, a trimming tray is fixedly installed on the top end of an output shaft of the motor through the round hole and through a coupler, a positioning column is fixedly installed on the top side of the trimming tray, a round, the bottom that extends the post runs through the circular port and extends to the reference column in, the ejection hole has all been seted up to the both sides of reference column, and the extrusion post has all been cup jointed in two equal activities in the ejection hole, and two extrusion posts all rotate with the one end that extends the post and be close to each other and install same pull rod.
Preferably, the two extrusion columns are fixedly sleeved with limiting blocks, and one side of each of the two limiting blocks, which is close to the corresponding positioning column, is fixedly provided with the same fixing spring.
Preferably, the extending column is fixedly sleeved with a limiting ring, and one side of the limiting ring, which is close to the positioning column, is fixedly provided with the same return spring.
Preferably, the bottom inner wall of the bottom frame is fixedly provided with a blower, and the top side of the bottom frame is fixedly provided with a control unit.
Preferably, the top side of the bottom frame is provided with an air port, the top side of the bottom frame is fixedly provided with a blowing device, the bottom side of the blowing device is fixedly provided with an air pipe, and one end of the air pipe penetrates through the air port and is fixedly connected with the air blower.
Preferably, one end of each of the two squeezing columns extends out of the positioning column and is fixedly provided with a sucker.
Preferably, the control unit is electrically connected with the vertical hydraulic cylinder, the horizontal hydraulic cylinder and the blower.
The utility model discloses a technological effect and advantage:
1. the utility model discloses rational in infrastructure, embolia the reference column with the blank, press not hard up switch extrusion post and contract inwards, place the blank on the fettling tray, the sucking disc moves outwards, when fixed blank, guarantee that the blank is in the focus of fettling tray, the simple swift of fixing of blank on the tray, the location is accurate, the fettling efficiency is high, can not cause blank out of round after the fettling, the qualification rate is high, the motor drives the fettling tray and rotates, through control unit control vertical pneumatic cylinder and horizontal pneumatic cylinder, thereby can control the fettling sword and carry out the fettling operation, the fettling operation is according to design parameter, and not rely on workman's experience to master, the size and the appearance defect probability of blank are little, the qualification rate is high;
2. the utility model discloses in, the air-blower can send into blast apparatus with wind, bloies the blank, can blow away the piece that the fettling produced, and the piece that prevents to produce is piled up or is glued on the blank surface, causes the surperficial roughness of blank to cause the inaccuracy of fettling even, further improves the qualification rate and the quality of blank behind the fettling, and the design of two fettling sword can carry out the fettling operation to the surface and the hole groove of blank.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is an enlarged schematic view of the connection between the extrusion column and the pull rod of the present invention;
fig. 4 is an enlarged schematic structural view of a portion a in fig. 1 according to the present invention.
In the figure: 1. a bottom frame; 2. a vertical hydraulic cylinder; 3. a vertical hydraulic rod; 4. a horizontal bar; 5. a horizontal hydraulic cylinder; 6. a horizontal hydraulic rod; 7. a tool mounting frame; 8. fettling tools; 9. a control unit; 10. a motor; 11. trimming a tray; 12. a positioning column; 13. loosening the switch; 14. extending the column; 15. extruding the column; 16. a pull rod; 17. fixing the spring; 18. a return spring; 19. a blower; 20. a blowing device; 21. and (4) sucking discs.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model provides an insulator automatic trimming machine for improving the qualification rate, as shown in figures 1-4, which comprises a bottom frame 1, wherein a vertical hydraulic cylinder 2 is fixedly arranged at the top side of the bottom frame 1, a vertical hydraulic rod 3 is fixedly arranged at the top side of the vertical hydraulic cylinder 2, a horizontal rod 4 is fixedly arranged at one side of the vertical hydraulic rod 3, a horizontal hydraulic cylinder 5 is fixedly arranged at one side of the horizontal rod 4, a horizontal hydraulic rod 6 is fixedly arranged at one side of the horizontal hydraulic cylinder 5, a trimming knife mounting frame 7 is fixedly arranged at one side of the horizontal hydraulic rod 6, a trimming knife 8 is fixedly arranged at one side and the bottom side of the trimming knife mounting frame 7, a motor 10 is fixedly arranged on the inner wall at the bottom side of the bottom frame 1, a round hole is arranged at the top side of the bottom frame 1, the top end of an output shaft of the motor 10 penetrates through the round hole and is fixedly provided with a, the circular port has been seted up to the top side of reference column 12, and the top side of reference column 12 is provided with not hard up switch 13, and the bottom side fixed mounting that does not hard up switch 13 has an extension post 14, and in the bottom of extension post 14 runs through the circular port and extends to reference column 12, ejection hole had all been seted up to the both sides of reference column 12, and extrusion post 15 has been cup jointed in two equal activities in the ejection hole, and two extrusion posts 15 and the one end that extends post 14 and is close to each other all rotate and install same pull rod 16.
Further, in the above scheme, two extrusion posts 15 are all fixedly sleeved with a limiting block, one side of two limiting blocks and one side of positioning column 12 close to each other are all fixedly provided with the same fixed spring 17, and through the arrangement of fixed spring 17, extrusion posts 15 can be kept in an ejection state under a conventional state.
Furthermore, in the above scheme, a limit ring is fixedly sleeved on the extension column 14, the same return spring 18 is fixedly installed on one side of the limit ring, which is close to the positioning column 12, and the loosening switch 13 can be returned after the adjustment is finished through the arrangement of the return spring 18.
Further, in the above solution, the bottom inner wall of the bottom frame 1 is fixedly provided with the blower 19, the top side of the bottom frame 1 is fixedly provided with the control unit 9, and the blower 19 is arranged to supply air to the blowing device 20.
Further, in the above scheme, an air opening is formed in the top side of the bottom frame 1, the top side of the bottom frame 1 is fixedly provided with the air blowing device 20, the bottom side of the air blowing device 20 is fixedly provided with an air pipe, one end of the air pipe penetrates through the air opening and is fixedly connected with the air blower 19, and mud scraps generated by fettling can be blown away through the arrangement of the air blowing device 20.
Further, in the above scheme, one end of each of the two extrusion columns 15 extends to the outside of the positioning column 12 and is fixedly provided with a suction cup 21, and the blank can be fixed without damage by the arrangement of the suction cups 21.
Further, in the above scheme, the control unit 9 is electrically connected with the vertical hydraulic cylinder 2, the horizontal hydraulic cylinder 5 and the blower 19, and automation of the fettling operation can be realized through the arrangement of the control unit 9.
This practical theory of operation:
the motor 10 is of the type: 6IK140RGU-CF, the types of the vertical hydraulic cylinder 2 and the horizontal hydraulic cylinder 5 are as follows: HOB63, when the blank trimming operation is needed, the blank is sleeved into the positioning column 12, the loosening switch 13 is pressed, the loosening switch 13 drives the extending column 14 to move downwards, the extending column 14 moves downwards to drive the two pull rods 16 to rotate, the two pull rods 16 rotate to drive the two extrusion columns 15 to move and contract inwards, the blank is placed on the blank trimming tray 11, the two extrusion columns 15 move outwards under the action of the fixing spring 17 and the return spring 18, the extrusion columns 15 move to drive the suction cups 21 to move outwards to act on the inner surface of the blank hole, the blank is ensured to be positioned at the center of the blank trimming tray 11 while being fixed, the blank is simply and quickly fixed on the tray, the positioning is accurate, the blank efficiency is high, the blank trimming is not out of round after blank trimming, the qualification rate is high, the motor 10 and the blower 19 are started, the motor 10 rotates to drive the blank trimming tray 11 to rotate, the vertical hydraulic cylinder 2 and the horizontal hydraulic cylinder 5 are controlled by the control unit 9, can control the flexible length of vertical hydraulic stem 3 and horizontal hydraulic stem 6, thereby can control two fettling sword 8 and carry out the fettling operation to the surface and the hole groove part of blank respectively, the fettling operation is according to design parameter, but not rely on workman's experience to master, the size and the appearance defect probability of blank are little, the qualification rate is high, blower 19 can send into blast apparatus 20 with wind, blow to the blank, can blow away the piece that the fettling produced, prevent that the piece that produces from piling up or gluing on the blank surface, cause the surperficial roughness of blank or even cause the inaccuracy of fettling, the qualification rate and the quality of blank after further improving the fettling.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.
Claims (7)
1. The utility model provides an improve automatic trimming machine of insulator of qualification rate, includes underframe (1), its characterized in that: a vertical hydraulic cylinder (2) is fixedly installed on the top side of the bottom frame (1), a vertical hydraulic rod (3) is fixedly installed on the top side of the vertical hydraulic cylinder (2), a horizontal rod (4) is fixedly installed on one side of the vertical hydraulic rod (3), a horizontal hydraulic cylinder (5) is fixedly installed on one side of the horizontal rod (4), a horizontal hydraulic rod (6) is fixedly installed on one side of the horizontal hydraulic cylinder (5), a trimming knife mounting frame (7) is fixedly installed on one side of the horizontal hydraulic rod (6), a trimming knife (8) is fixedly installed on one side and the bottom side of the trimming knife mounting frame (7), a motor (10) is fixedly installed on the inner wall of the bottom side of the bottom frame (1), a round hole is formed in the top side of the bottom frame (1), the top end of an output shaft of the motor (10) penetrates through the round hole and is fixedly installed with a trimming tray (11) through a coupler, the round hole has been seted up to the top side of reference column (12), the top side of reference column (12) is provided with not hard up switch (13), the bottom side fixed mounting that does not hard up switch (13) has extending post (14), the bottom of extending post (14) runs through the round hole and extends to in reference column (12), the ejection hole has all been seted up to the both sides of reference column (12), extrusion post (15) have been cup jointed in two ejection hole equal activities, the one end that two extrusion posts (15) and extending post (14) are close to each other all rotates installs same pull rod (16).
2. The automatic insulator trimming machine capable of improving the yield according to claim 1, is characterized in that: the two extrusion columns (15) are fixedly sleeved with limiting blocks, and one side of each of the two limiting blocks, which is close to the corresponding positioning column (12), is fixedly provided with the same fixing spring (17).
3. The automatic insulator trimming machine capable of improving the yield according to claim 1, is characterized in that: the extension column (14) is fixedly sleeved with a limiting ring, and one side, close to the positioning column (12), of the limiting ring is fixedly provided with the same return spring (18).
4. The automatic insulator trimming machine capable of improving the yield according to claim 1, is characterized in that: an air blower (19) is fixedly mounted on the inner wall of the bottom side of the bottom frame (1), and a control unit (9) is fixedly mounted on the top side of the bottom frame (1).
5. The automatic insulator trimming machine capable of improving the yield according to claim 1, is characterized in that: the wind gap has been seted up to the top side of underframe (1), and the top side fixed mounting of underframe (1) has blast apparatus (20), and the bottom side fixed mounting of blast apparatus (20) has the tuber pipe, and the one end of tuber pipe runs through the wind gap and with air-blower (19) fixed connection.
6. The automatic insulator trimming machine capable of improving the yield according to claim 1, is characterized in that: one end of each of the two extrusion columns (15) extends out of the positioning column (12) and is fixedly provided with a sucker (21).
7. The automatic insulator trimming machine capable of improving the yield according to claim 4, is characterized in that: the control unit (9) is electrically connected with the vertical hydraulic cylinder (2), the horizontal hydraulic cylinder (5) and the blower (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021604383.0U CN213166030U (en) | 2020-08-05 | 2020-08-05 | Insulator automatic trimming machine capable of improving qualified rate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021604383.0U CN213166030U (en) | 2020-08-05 | 2020-08-05 | Insulator automatic trimming machine capable of improving qualified rate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213166030U true CN213166030U (en) | 2021-05-11 |
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ID=75798928
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021604383.0U Expired - Fee Related CN213166030U (en) | 2020-08-05 | 2020-08-05 | Insulator automatic trimming machine capable of improving qualified rate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213166030U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115319893A (en) * | 2022-06-24 | 2022-11-11 | 湖南太阳电力电瓷电器制造有限公司 | Post insulator rapid prototyping device and theory of operation thereof |
-
2020
- 2020-08-05 CN CN202021604383.0U patent/CN213166030U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115319893A (en) * | 2022-06-24 | 2022-11-11 | 湖南太阳电力电瓷电器制造有限公司 | Post insulator rapid prototyping device and theory of operation thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210511 |