CN213161972U - Printed matter inspection equipment of categorised early warning - Google Patents
Printed matter inspection equipment of categorised early warning Download PDFInfo
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- CN213161972U CN213161972U CN202021708258.4U CN202021708258U CN213161972U CN 213161972 U CN213161972 U CN 213161972U CN 202021708258 U CN202021708258 U CN 202021708258U CN 213161972 U CN213161972 U CN 213161972U
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Abstract
The utility model discloses a printed matter inspection device with classified early warning, which comprises a machine body, a conveying mechanism and a detection system, wherein the conveying mechanism is arranged in the machine body, a printed matter inspection position and a printed matter discharge position are arranged corresponding to the transmission direction of the conveying mechanism, and a first camera is arranged on the inspection position; the detection system comprises a standard image storage module, an image comparison module and a defective product subdivision module; the conveying mechanism conveys the product detected by the detection position to a discharging position, a good product collecting box and a defective product collecting box are arranged outside the discharging position, and a material distributing mechanism is arranged on the discharging position; the first camera and the material distribution mechanism are in signal connection with the detection system; the detection system sends a material distribution signal to the material distribution mechanism after detecting the defective products, and the material distribution mechanism collects the qualified products and the defective products in the good product material collection box and the defective product material collection box respectively according to the material distribution signal. The utility model discloses can detect out the specific different defect of class of product and take notes for the concrete defect of product can in time be known to relevant personnel.
Description
Technical Field
The utility model belongs to the technical field of the printing technique detection and specifically relates to a printed matter check out test set of categorised early warning is related to.
Background
Printing is a technique of transferring ink to the surface of a material such as paper, fabric, plastic, or leather by performing processes such as plate making, inking, and pressing on an original such as characters, pictures, photographs, or forgery prevention, and thereby mass-transferring the content of the original. Printing is the process of transferring the approved printing plate to the printing stock by printing machine and special ink. With the rapid development of the printing industry, people have higher and higher requirements on the quality of printed matters, and the demand of printed matter inspection equipment is gradually increased. At present, in the industry of printed matter inspection equipment, defective products in products are not classified, so that operators can find the defective products of different types during operation to cause great trouble, defective products cannot be found out and are transferred to customers, and the product delivery quality of companies is influenced. Therefore, there is a need to improve the existing printed product inspection equipment, and specifically separate the defect types of the defective products, so that the relevant personnel can know the specific defects of the products in time, and provide better reference opinions for improving the printing process of the products in the later period or for the processing method of defective products.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem provide a printed matter check out test set of categorised early warning, can detect out the defect of the concrete different types of product and take notes for relevant personnel can in time know the concrete defect of product.
The technical solution of the utility model is that:
the printed matter inspection equipment capable of achieving classified early warning comprises a machine body, a conveying mechanism and a detection system, wherein the conveying mechanism is arranged in the machine body, a printed matter inspection position and a printed matter discharge position are arranged corresponding to the transmission direction of the conveying mechanism, a first camera is arranged on the inspection position and faces the paper direction, and the first camera is in signal connection with the detection system;
the detection system comprises a standard image storage module, an image comparison module and a defective product subdivision module, wherein the standard image storage module is used for storing a product standard image, the image comparison module is used for comparing a product image shot by the first camera with the product standard image to find out a defective product, and the defective product subdivision module is used for recording and classifying the defective product;
the conveying mechanism conveys the product detected by the detection position to the discharging position, a good product collecting box and a defective product collecting box are arranged outside the discharging position, and a material distributing mechanism is arranged on the discharging position and is in signal connection with the detection system; after detecting out defective products, the detection system sends a material distribution signal to the material distribution mechanism, and the material distribution mechanism collects qualified products and defective products in a good product material collection box and a defective product material collection box respectively according to the material distribution signal.
The classified early warning printed product inspection equipment comprises a first camera, a second camera and a detection system, wherein the detection system is connected with the first camera through signals, and the first camera is arranged at different angles of the detection system.
The classified early warning printed product inspection equipment comprises a first camera, a second camera, a detection position, a first detection position and a second detection position, wherein the first camera and the second camera are arranged at different angles, and the detection position is provided with the third camera which is in signal connection with the detection system.
The classified early warning printed product inspection equipment comprises a defective product subdivision module, a defective product module and a defective product module, wherein the defective product subdivision module comprises a first defective product module, a second defective product module and a third defective product module, and the first defective product module, the second defective product module and the third defective product module correspond to defective products of three defective reasons.
The printed product inspection equipment with the classification early warning function comprises a defective product subdivision module, a defect classification parameter adjusting module and a defective product classification parameter adjusting module, wherein the defective product subdivision module is provided with the defect classification parameter adjusting module, the defect classification parameter adjusting module is used for setting a defect preset value, and when the defect parameter of a product image exceeds the limit of the defect preset value, the defective product subdivision module collects the product into a defective product module corresponding to a defective reason; and when the defect parameters of the product images are smaller than the limit of the defect preset value, the products are collected into qualified products.
The printed matter inspection equipment with the classification early warning function comprises a machine body, wherein the machine body is provided with a buzzer in signal connection with a detection system, and the buzzer is provided with various sounds corresponding to different types of defective products separated by a first defective product module, a second defective product module and a third defective product module and gives different sound alarms.
The printed matter inspection equipment with the classification early warning function comprises a detection position, a detection system and a manipulator, wherein the detection position is provided with the manipulator connected with the detection system through signals, a marking pen is installed on the manipulator, the detection system sends a defective product marking signal to the manipulator when detecting defective products, and the manipulator marks defective product marks on the corresponding defective products according to subdivision signals of a first defective product module, a second defective product module and a third defective product module in the defective product marking signal.
The printed matter inspection device with the classification early warning function is characterized in that the marking pen is provided with marking modules with different colors, marking modules with different numbers or letters or marking modules with different characters.
The printed matter inspection equipment with the classification early warning function comprises a defective product collecting box, a material distributing mechanism and a sorting mechanism, wherein the defective product collecting box comprises a first defective product box, a second defective product box and a third defective product box, and the material distributing mechanism collects corresponding defective products in the first defective product box, the second defective product box and the third defective product box according to subdivision signals of the first defective product module, the second defective product module and the third defective product module.
From the above description, the present invention can achieve the following effects in comparison with the prior art:
the utility model discloses a printed matter check out test set of categorised early warning, through setting up the image that first camera shot the product at detecting position, compare the product image with the product standard image that stores in the standard image storage module according to the image comparison module in the detecting system again and find out defective products, and record and classify the defective products through defective products subdivision module, the utility model discloses a detect out the different defects of product and record down, make relevant personnel can know the concrete defect of product in time; the material distributing mechanism arranged on the material discharging position collects qualified products and defective products in the good product collecting box and the defective product collecting box respectively, so that the problem that the delivery quality of company products is influenced due to the fact that some defective products are leaked and transferred to customers can be avoided.
Drawings
Fig. 1 is a schematic diagram of a preferred embodiment of the classification early warning printed product inspection device of the present invention.
Main element number description:
the utility model discloses:
1: detection position 11: first camera 12: second camera
13: the third camera 2: the detection system 21: standard image storage module
22: the image comparison module 23: defective product refinement module 231: first defective product module
232: the second defective module 233: third defective module
234: the defect classification parameter adjusting module 3: the discharging position 31: buzzer
32: the robot 33: the material distributing mechanism 34: good product collection box
35: defective product collection box 351: first defective product box 352: second defective product box
353: third defective product box
Detailed Description
In order to clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will be described with reference to the accompanying drawings.
The utility model provides a printed matter check out test set of categorised early warning has realized detecting out the different defects of product and has recorded for the concrete defect of product can in time be known to relevant personnel, improves product printing technology or provides better reference suggestion to the processing method of wastrel to the later stage. The utility model discloses a printed matter check out test set of categorised early warning, in its preferred embodiment, please refer to fig. 1, for the schematic diagram of the preferred embodiment of the printed matter check out test set of categorised early warning of the utility model, it includes organism, transport mechanism and detecting system 2, the transport mechanism sets up in the organism, is equipped with printed matter detection position 1 and material discharge position 3 corresponding to the transmission direction of transport mechanism, be equipped with first camera 11 on the detection position 1, first camera 11 sets up towards the paper direction, first camera 11 signal connection detecting system 2; the detection system 2 comprises a standard image storage module 21, an image comparison module 22 and a defective product subdivision module 23, wherein the standard image storage module 21 is used for storing a product standard image, the image comparison module 22 is used for comparing a product image shot by the first camera 11 with the product standard image to find out a defective product, and the defective product subdivision module 23 is used for recording and classifying the defective product; the conveying mechanism conveys the product detected by the detection position 1 to the discharging position 3, a good product collecting box 34 and a defective product collecting box 35 are arranged on the outer side of the discharging position 3, a material distributing mechanism 33 is arranged on the discharging position 3, and the material distributing mechanism 33 is in signal connection with the detection system 2; after detecting defective products, the detection system 2 sends a material distribution signal to the material distribution mechanism 33, and the material distribution mechanism 33 collects qualified products and defective products in a good product material collection box 34 and a defective product material collection box 35 respectively according to the material distribution signal. As shown in fig. 1, the utility model discloses a printed matter check out test set of categorised early warning sets up transport mechanism in the organism, sets up in transport mechanism's direction of delivery and detects position 1 and ejection of compact position 3, through setting up the image that first camera 11 shot the product at detecting position 1, compare the product standard image that stores in product image and standard image storage module 21 according to image comparison module 22 among the detecting system 2 again and find out defective products, record and classify the defective products through defective products subdivision module 23 at last, the utility model discloses a detect out the different defects of product and record down, make relevant personnel can in time know the concrete defect of product, provide better reference suggestion to the later stage improvement product printing technology or to the processing method of wastrel; through set up feed mechanism 33 on ejection of compact position 3, detecting system 2 detects out that defective products sends the branch material signal to feed mechanism 33, and feed mechanism 33 collects in the good products case 34 and the defective products case 35 that gathers in ejection of compact position 3 one side respectively to qualified product and defective products, has realized the direct differentiation of qualified product and defective products, has avoided leaking some defective products and has circulated to the customer, influences the problem of company's product delivery quality.
As described above the utility model discloses a printed matter check out test set of categorised early warning, in its preferred embodiment, it is equipped with second camera 12 to detect on 1 in the different angles of first camera 11, second camera 12 signal connection detecting system 2. As shown in fig. 1, the utility model discloses set up the second camera 12 different with first camera 11 angle on detecting position 1, because first camera 11 because the product image that angle problem or light problem were shot probably has the error with actual product image, will lead to finally misjudging this product to qualified products or defective products, cause certain loss for the company, through setting up second camera 12, realize multi-angle shooting, two product images are compared with product standard image, reduce the probability of misjudging, further improve the rate of accuracy that equipment detected; of course, the second camera 12 may be an infrared camera, which can completely avoid the problem of product image error caused by reflection, and can accurately shoot the defects on the product outline, but cannot shoot the defects on the product color, and it is necessary to determine whether to select the infrared camera according to actual requirements.
As described above the utility model discloses a printed matter check out test set of categorised early warning, in its preferred embodiment, it is equipped with third camera 13 to detect on 1 in the different angles of first camera 11 and second camera 12, third camera 13 signal connection detecting system 2. As shown in fig. 1, the utility model is provided with a third camera 13, and the possibility of misjudgment caused by the angle problem is further reduced by shooting with different angles of the first camera 11, the second camera 12 and the third camera 13, so that the accuracy of equipment detection is greatly ensured; furthermore, the first camera 11 and the third camera 13 can be set as photosensitive cameras, so that the imaging permeability and the sharpness are good, the color restoration and the exposure are accurate, and the problem of shooting errors caused by different angles is solved; the second camera 12 is set as an infrared camera, and shooting errors caused by reflection are solved.
As described above, in the present invention, the defective product subdivision module 23 includes the first defective product module 231, the second defective product module 232, and the third defective product module 233, and the first defective product module 231, the second defective product module 232, and the third defective product module 233 correspond to defective products of three defective causes. As shown in fig. 1, the defective product subdivision module 23 of the present invention includes a first defective product module 231, a second defective product module 232, and a third defective product module 233, and the first defective product module 231, the second defective product module 232, and the third defective product module 233 can record the defective products of three kinds of defective products correspondingly, so as to facilitate the operator to search for the defective products of different categories in time; further, the first defective module 231, the second defective module 232, and the third defective module 233 may be defective products with three errors, i.e., corresponding die-cutting outlines, color differences, and characters, and of course, each defective module may be specifically set according to the actual product requirements, or the number of defective modules may be increased.
As described above, in the preferred embodiment of the printed product inspection apparatus for classified pre-warning of the present invention, the defective product classifying module 23 is provided with a defect classifying parameter adjusting module 234, the defect classifying parameter adjusting module 234 is used for setting a defect preset value, and when the defect parameter of the product image exceeds the limit of the defect preset value, the defective product classifying module 23 collects the product into a defective product module corresponding to the cause of defective product; and when the defect parameters of the product images are smaller than the limit of the defect preset value, the products are collected into qualified products. As shown in fig. 1, the defective product classifying module 23 of the present invention is provided with a defect classifying parameter adjusting module 234, a defect preset value is set by the defect classifying parameter adjusting module 234, and when the defect parameter of the product image exceeds the limit of the defect preset value, the defective product classifying module 23 collects the product into a defective product module corresponding to the defective cause; when the defect parameters of the product images are smaller than the limit of the defect preset value, the products are collected into qualified products; through the defect classification parameter adjusting module 234, defective products which do not affect the product quality can be more humanized selected, i.e. the defective products within the error range can be classified into qualified products, which will not cause adverse effects to customers nor waste of products.
As described above the utility model discloses a printed matter check out test set of categorised early warning, in its preferred embodiment, be equipped with on the organism with detecting system 2 signal connection's bee calling organ 31, bee calling organ 31 is provided with multiple sound and corresponds send different sound alarm when the defective products of different categories that first defective products module 231, second defective products module 232 and third defective products module 233 divide. As shown in fig. 1, the machine body of the present invention is provided with a buzzer 31, different types of defective products separated from the first defective product module 231, the second defective product module 232, and the third defective product module 233 are corresponding to different sounds emitted by the buzzer 31, and through the different sounds, the operating personnel can distinguish the defective products of different types, thereby facilitating the operating personnel to further classify the defective products; the buzzer 31 may be provided at the detection position 1 or at the discharge position 3.
As described above the utility model discloses a printed matter check out test set of categorised early warning, in its preferred embodiment, detect position 1 be equipped with detecting system 2 signal connection's manipulator 32, install the marker pen on the manipulator 32, detecting system 2 detect out when the defective products to manipulator 32 sends defective products mark signal, manipulator 32 basis in the defective products mark signal the subdivision signal of first defective products module 231, second defective products module 232 and third defective products module 233 mark defective products sign on the defective products that correspond. As shown in fig. 1, the utility model discloses a be equipped with the manipulator 32 with detection system 2 signal connection on the detection position 1, when detection system 2 detected out the defective products and sent defective products mark signal to manipulator 32, mark pen on the manipulator 32 marks the defective products mark on the corresponding defective products according to the subdivision signal of first defective products module 231, second defective products module 232 and third defective products module 233, this mark signal mark is in the non-outward appearance part of product, namely this mark signal can not influence the outward appearance of product, operating personnel just can distinguish this defective products through the different marks on the defective products and belong to which defective products in first defective products module 231, second defective products module 232 and third defective products module 233; of course, the robot 32 may be provided at the discharge position 3.
As described above, in the preferred embodiment of the printed product inspection device of the classification pre-warning of the present invention, the marking pen is provided with different color marking modules, different number or letter marking modules, or different character marking modules. The marking pen of the utility model can mark different marks, such as different colors, numbers, letters or characters, and only needs to set the initial corresponding relation; for example, red represents the defective products of the first defective product module 231, yellow represents the defective products of the second defective product module 232, and blue represents the defective products of the third defective product module 233, so that when the operator finally checks the defective products in the defective product collection box, the defective products of various types can be visually classified according to the marks of different colors, and the method is simple and visual.
As described above, in the present invention, the defective product collecting box 35 includes the first defective product box 351, the second defective product box 352 and the third defective product box 353, and the material distributing mechanism 33 collects the corresponding defective products in the first defective product box 351, the second defective product box 352 and the third defective product box 353 according to the subdivision signals of the first defective product module 231, the second defective product module 232 and the third defective product module 233. As shown in fig. 1, the utility model discloses defective products case 35 includes first defective products case 351, second defective products case 352 and third defective products case 353, feed divider 33 collects the defective products that correspond in corresponding first defective products case 351, second defective products case 352 and third defective products case 353 according to the subdivision signal of first defective products module 231, second defective products module 232 and third defective products module 233, the equipment is the defective products of various categories of quick division automatically, save time, reduce the cost of labor, the efficiency of the inspection is improved.
As mentioned above, referring to fig. 1, the working process and principle of the classified pre-warning printed matter inspection device of the present invention will be described by taking the above preferred embodiment as an example, specifically as follows:
the utility model discloses a printed matter check out test set of categorised early warning sets up transport mechanism in the organism, sets up in transport mechanism's direction of delivery and detects position 1 and ejection of compact position 3, through setting up the image that first camera 11 shot the product at detecting position 1, compare the product standard image of storing in product image and standard image storage module 21 according to image comparison module 22 among detecting system 2 again and find out defective products, record and classify the defective products through defective products subdivision module 23 at last, the utility model discloses a detect out the different defects of product and record down, make relevant personnel can in time know the concrete defect of product, improve the product printing technology or provide better reference suggestion to the processing method of wastrel later stage; through set up feed mechanism 33 on ejection of compact position 3, detecting system 2 detects out that defective products sends the branch material signal to feed mechanism 33, and feed mechanism 33 collects in the good products case 34 and the defective products case 35 that gathers in ejection of compact position 3 one side respectively to qualified product and defective products, has realized the direct differentiation of qualified product and defective products, has avoided leaking some defective products and has circulated to the customer, influences the problem of company's product delivery quality. In a further embodiment, the utility model discloses set up the second camera 12 different with first camera 11 angle on detecting position 1, because first camera 11 because the product image that angle problem or light problem were shot probably has the error with actual product image, will lead to the misjudgement this product to qualified products or defective products finally, cause certain loss for the company, through setting up second camera 12, realize multi-angle shooting, two product images are compared with product standard image, reduce the probability of misjudgement, further improve the rate of accuracy that equipment detected; of course, the second camera 12 may be an infrared camera, which can completely avoid the problem of product image error caused by reflection, and can accurately shoot the defects on the product outline, but cannot shoot the defects on the product color, and it is necessary to determine whether to select the infrared camera according to actual requirements. In a further embodiment, the defective product classifying module 23 of the present invention is provided with a defect classifying parameter adjusting module 234, a defect preset value is set by the defect classifying parameter adjusting module 234, and when the defect parameter of the product image exceeds the limit of the defect preset value, the defective product classifying module 23 collects the product into a defective product module corresponding to the defective reason; when the defect parameters of the product images are smaller than the limit of the defect preset value, the products are collected into qualified products; through the defect classification parameter adjusting module 234, defective products which do not affect the product quality can be more humanized selected, i.e. the defective products within the error range can be classified into qualified products, which will not cause adverse effects to customers nor waste of products.
The utility model discloses a printed matter check out test set of categorised early warning, through setting up the image that first camera 11 shot the product at detection position 1, compare the product image and the product standard image of storage in the standard image storage module 21 according to the image comparison module 22 among the detecting system 2 again and find out defective products, and record and classify the defective products through defective products subdivision module 23, the utility model discloses a detect out the different defects of product and record down, make relevant personnel can in time know the concrete defect of product; the qualified products and the defective products are respectively collected in the good product collecting box 34 and the defective product collecting box 35 through the material distributing mechanism 33 arranged on the material discharging position 3, so that the problem that the delivery quality of the company products is influenced due to the fact that some defective products are leaked and transferred to customers can be avoided.
The above description is only exemplary of the present invention, and is not intended to limit the scope of the present invention. Any person skilled in the art should also realize that such equivalent changes and modifications can be made without departing from the spirit and principles of the present invention.
Claims (9)
1. The printed matter inspection equipment with the classified early warning function is characterized by comprising a machine body, a conveying mechanism and a detection system, wherein the conveying mechanism is arranged in the machine body, a printed matter inspection position and a printed matter discharge position are arranged corresponding to the transmission direction of the conveying mechanism, a first camera is arranged on the inspection position and faces the paper direction, and the first camera is in signal connection with the detection system;
the detection system comprises a standard image storage module, an image comparison module and a defective product subdivision module, wherein the standard image storage module is used for storing a product standard image, the image comparison module is used for comparing a product image shot by the first camera with the product standard image to find out a defective product, and the defective product subdivision module is used for recording and classifying the defective product;
the conveying mechanism conveys the product detected by the detection position to the discharging position, a good product collecting box and a defective product collecting box are arranged outside the discharging position, and a material distributing mechanism is arranged on the discharging position and is in signal connection with the detection system; after detecting out defective products, the detection system sends a material distribution signal to the material distribution mechanism, and the material distribution mechanism collects qualified products and defective products in a good product material collection box and a defective product material collection box respectively according to the material distribution signal.
2. The classified pre-warning printed product inspection device according to claim 1, wherein a second camera is arranged on the inspection position at a different angle from the first camera, and the second camera is in signal connection with the inspection system.
3. The classified pre-warning printed product inspection device according to claim 2, wherein a third camera is arranged at different angles of the first camera and the second camera on the inspection position, and the third camera is in signal connection with the inspection system.
4. The classified pre-warning printed product inspection device according to claim 3, wherein the defective product subdivision module includes a first defective product module, a second defective product module and a third defective product module, and the first defective product module, the second defective product module and the third defective product module correspond to defective products of three defective causes.
5. The classified pre-warning printed product inspection device according to claim 4, wherein the defective product segmentation module is provided with a defect classification parameter adjustment module, the defect classification parameter adjustment module is used for setting a defect preset value, and when the defect parameter of the product image exceeds the limit of the defect preset value, the defective product segmentation module collects the product into a defective product module corresponding to a defective reason; and when the defect parameters of the product images are smaller than the limit of the defect preset value, the products are collected into qualified products.
6. The printed matter inspection device with classification warning function according to claim 5, wherein a buzzer is disposed on the machine body and in signal connection with the detection system, and the buzzer is provided with a plurality of sounds to give different sound alarms when different types of defective products are classified according to the first defective product module, the second defective product module and the third defective product module.
7. The printed matter inspection device with classification warning function according to claim 5, wherein the detection position is provided with a manipulator in signal connection with the detection system, the manipulator is provided with a marking pen, the detection system sends a defective product marking signal to the manipulator when detecting a defective product, and the manipulator marks a defective product mark on the corresponding defective product according to the subdivision signals of the first defective product module, the second defective product module and the third defective product module in the defective product marking signal.
8. The classified pre-warning printed matter inspection device according to claim 7, wherein the marking pen is provided with a different color marking module, a different number or letter marking module, or a different letter marking module.
9. The classified pre-warning printed product inspection device according to claim 5, wherein the defective product collection box comprises a first defective product box, a second defective product box and a third defective product box, and the material distribution mechanism collects corresponding defective products in the first defective product box, the second defective product box and the third defective product box according to the subdivision signals of the first defective product module, the second defective product module and the third defective product module.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021708258.4U CN213161972U (en) | 2020-08-17 | 2020-08-17 | Printed matter inspection equipment of categorised early warning |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021708258.4U CN213161972U (en) | 2020-08-17 | 2020-08-17 | Printed matter inspection equipment of categorised early warning |
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| CN213161972U true CN213161972U (en) | 2021-05-11 |
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