CN213137196U - Leveling device for top surface of cinder brick blank - Google Patents
Leveling device for top surface of cinder brick blank Download PDFInfo
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- CN213137196U CN213137196U CN202021072099.3U CN202021072099U CN213137196U CN 213137196 U CN213137196 U CN 213137196U CN 202021072099 U CN202021072099 U CN 202021072099U CN 213137196 U CN213137196 U CN 213137196U
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- shovel
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- cinder
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Abstract
The utility model discloses a cinder brick blank top surface is with leveling device levels the device and is equipped with reposition of redundant personnel ash scraping device and cutting steel wire including the removal support that is located cinder brick blank both sides transversely and in proper order along its moving direction on it. The shunting and ash scraping device comprises a supporting rod which is transversely connected to the movable support, and a horizontal height adjusting device and a herringbone ash scraping shovel are sequentially arranged at the bottom of the supporting rod. The leveling device is provided with the inverted V-shaped ash scraping shovel, coal slag ash after cutting steel wires are cut off is shunted and removed, and the coal slag ash is discharged along the cutting edges of two side edges of a coal slag brick blank, so that the coal slag ash can be shunted, and the problem that the cutting surface is easily scratched due to accumulation of the coal slag ash on the cutting surface is solved; horizontal height adjusting device can adjust "people" font and scrape grey shovel horizontal plane and height to its parallel and cutting plane of cutting steel wire improve "people" font and scrape the grey effect of shovel of grey shovel, further improve the roughness of cutting plane.
Description
Technical Field
The utility model relates to a cinder brickmaking technical field especially relates to a cinder brick blank top surface is with leveling device.
Background
The cinder brick is a solid cinder brick which is prepared by mixing cinder serving as a main raw material, adding a proper amount of lime and gypsum and performing compression molding or autoclaving. The cinder brick is a heat-insulating energy-saving light wall material taking cinder as a main raw material, thereby conforming to the national industrial policy of novel building materials, belonging to the list of encouragement and popularization and greatly improving the recycling of a large amount of cinder. The process of making the coal cinder brick needs to be firstly mixed with a proper amount of lime, gypsum and other mixtures to prepare a coal cinder brick blank with certain humidity and soft strength, and then the coal cinder brick blank is dried to certain strength and then cut into small bricks.
Cinder block blanks are typically formed in a larger rectangular box and need to be separated from the box for subsequent cutting operations of the bricks when cut into smaller bricks. Generally, the box body has larger size and uneven inner wall surface, so that the outer surface of the cinder brick blank can not meet the requirement of flatness. Therefore, in order to improve the accurate size of the small brick after cutting, the overall external dimension of the cinder brick blank needs to be shaped before cutting so as to obtain better cutting accuracy. A typical finishing method includes 4 side surfaces and a top surface, wherein after the side surfaces are cut by steel wires, the cinder ash directly falls off the cinder brick blank body, and after the top surface is cut by steel wires to a certain thickness, the cinder ash still falls on the cut top surface of the cinder brick blank body, and then the cinder ash is scraped off by a flat scraper along the cutting direction. At the in-process of scraping off, the cinder ash can be piled up, and pile up more and cause the problem of scratch to the cut surface more easily, has improved the roughness of top surface on the contrary for the fritter brick quality that lies in the top surface after the cutting is not up to standard, is abandoned, not only influences production output, improves manufacturing cost moreover.
Disclosure of Invention
To the problem that exists, the utility model aims at providing a cinder brick blank top surface is with leveling device, should level and smooth the device and scrape the ash shovel through setting up "people" font, will cut the cinder ash after the steel wire excision and shunt and get rid of to cut the limit with the cinder ash along cinder brick blank both sides and discharge, this mode not only can shunt the cinder ash, but also has solved the piling up of cinder ash on the cutting plane, easy scratch cutting plane's problem.
In order to achieve the above object, the utility model adopts the following technical scheme: the utility model provides a cinder brick blank top surface is with flattening device which characterized in that: level the device including the movable support that is located cinder brick blank both sides transversely just be equipped with the reposition of redundant personnel in proper order along its moving direction on the movable support and scrape grey device and cutting steel wire, the reposition of redundant personnel is scraped grey device and is located same horizontal plane with cutting steel wire bottom surface, and both counterbalance.
Preferably, the ash device is scraped in reposition of redundant personnel includes transverse connection the bracing piece on the movable support the bracing piece bottom is equipped with level adjusting device and "people" font in proper order and scrapes the ash shovel.
Preferably, "people" font is scraped the ash shovel and is included symmetry and the perpendicular baffle that sets up, just the baffle is kept away from cutting steel wire one end extends to the cinder brick blank edge outside is every baffle outside level is equipped with horizontal shovel, just horizontal shovel bottom surface flushes with the baffle bottom, the thickness of horizontal shovel equals the diameter of cutting steel wire, the symmetry the level is equipped with connecting rod fixed connection between the baffle, "people" font is scraped the ash shovel and is wholly connected with level adjusting device through the connecting rod.
Preferably, one side edge of each horizontal shovel, which is far away from the baffle plate, is provided with a knife edge-shaped structure, and the width of each horizontal shovel gradually increases from the cutting steel wire to the supporting rod.
Preferably, one end of each horizontal shovel, which is close to the cutting steel wire, is provided with an arc structure.
Preferably, level adjusting device is including connecting gradually level control portion and the altitude mixture control portion between connecting rod and bracing piece, level control portion includes the three-dimensional regulator that sets up perpendicularly on connecting rod upper portion and the universal spirit level that the level set up, altitude mixture control portion include with the perpendicular regulation pole of connecting in three-dimensional regulator top and the sleeve of being connected bottom the bracing piece, the regulation pole is passed through to be established in the sleeve about the activity, and is in the adjusting bolt that is used for fastening the regulation pole is worn to be equipped with by the sleeve outer wall.
Preferably, the three-dimensional regulator comprises a rotating ball fixed with the connecting rod and a hemispherical cover clamped at the top of the rotating ball, a fastening bolt used for fastening the rotating ball penetrates through the outer wall of the hemispherical cover, and the top of the hemispherical cover is vertically connected with the regulating rod.
The utility model has the advantages that: (1) this level and smooth device scrapes the ash shovel through setting up "people" font, shunts the cinder ash after will cutting the steel wire excision and gets rid of to discharge cinder ash along cinder brick blank both sides limit cutting limit, this mode not only can shunt the cinder ash, but also solved the cinder ash piling up on the cutting plane, the problem of easy scratch cutting plane. (2) Horizontal height adjusting device can adjust "people" font and scrape grey shovel horizontal plane and height to its parallel and cutting plane of cutting steel wire improve "people" font and scrape the grey effect of shovel of grey shovel, further improve the roughness of cutting plane.
Drawings
Fig. 1 is the overall structure diagram of the leveling device of the present invention.
Fig. 2 is a top view structural diagram of fig. 1 according to the present invention.
Fig. 3 is an enlarged structure view of the herringbone ash scraping shovel of the utility model.
Fig. 4 is the overall structure schematic diagram of the horizontal height adjusting device of the present invention.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following describes the technical solution of the present invention with reference to the accompanying drawings and embodiments.
Referring to the attached drawings 1-4, the leveling device for the top surface of the cinder brick blank comprises moving supports 2 located on two sides of the cinder brick blank 1, a screw guide rail and a motor are arranged at the bottom of the preferable moving support 2, the moving support 2 is driven to move integrally, a shunting and ash scraping device and a cutting steel wire 3 are transversely arranged on the moving support 2 in sequence along the moving direction of the moving support, and the shunting and ash scraping device and the bottom surface of the cutting steel wire 3 are located on the same horizontal plane and offset with each other. When moving movable support 2 drives cutting steel wire 3 and removes 1 department of cinder brick blank, cutting steel wire 3 carries out the excision of certain thickness to cinder brick blank 1 surface, the surface after making the excision is the level planishing face, when cutting steel wire 3 carries out the excision operation in succession, cinder ash stream after the reposition of redundant personnel ash scraping device will excise is removed and is broken away from cinder brick blank 1 surface, the problem of cinder ash pile has been solved, the completion is to the operation of flattening of cinder brick blank 1 top surface, be convenient for follow-up segmentation operation of fritter brick. Wherein, the ash device is scraped in reposition of redundant personnel is located same horizontal plane with 3 bottom surfaces of cutting steel wire, it carries out the ash removal operation along the cutting plane of cutting steel wire 3 in order to guarantee to shunt the ash device of scraping, prevent that the cinder ash from piling up and causing the scratch to the cutting plane, shunt the ash device and both counterbalance of cutting steel wire 3, because cutting steel wire 3 can form the cutting seam on cinder brick blank 1 when the cutting, and the cinder ash part that will amputate is separated with shaping cinder ash monoblock, the effect that both counterbalance is after cinder ash and cinder ash monoblock cutting separation that cutting steel wire 3 got rid of its upper portion, shunt the ash device of scraping can carry out the reposition of redundant personnel ash removal operation of continuity along the cutting seam, the back of cutting at present has been solved, the cinder ash is piled up easily by the in-process of shovel, and the problem of cutting plane scratch.
Further for the convenience of adjusting and improving the ash effect of scraping the ash device to the reposition of redundant personnel, the reposition of redundant personnel is scraped the ash device and is included transverse connection bracing piece 4 on the movable support 2 4 bottom bracing piece 4 is equipped with level adjusting device in proper order and scrapes ash shovel 5 with "people" font. The horizontal height adjusting device can adjust the horizontal plane of the herringbone scraping shovel 5 so as to be parallel to the cutting surface of the cutting steel wire 3. The ash scraping shovel 5 shaped like the Chinese character 'ren' can cut and discharge the cinder ash along two side edges of the cinder brick blank 1, and the mode not only can shunt the cinder ash, but also solves the problem of accumulation of the cinder ash on the cutting surface.
Further in order to prevent the cinder ash to the cutting surface scratch problem, ash shovel 5 is scraped to "people" font includes the baffle 51 of symmetry and perpendicular setting, just baffle 51 is kept away from cutting steel wire 3 one end extends to the 1 marginal outside of cinder brick blank every baffle 51 outside level is equipped with horizontal shovel 52, just horizontal shovel 52 bottom surface flushes with baffle 51 bottom, the thickness of horizontal shovel 52 equals the diameter of cutting steel wire 3, in order to guarantee that horizontal shovel 52 gets into the cutting seam of cutting steel wire 3 smoothly. When the excess cinder ash is cut off by the cutting wire 3, the cinder ash is shunted along the two side baffles 51 and discharged outside the cinder brick blank 1 along the horizontal shovel 52. The baffle 51 is far away from one end of the cutting steel wire 3 and extends to the outer side of the edge of the cinder brick blank 1, so that cinder ash cannot fall onto a cutting surface when discharged, and the cutting surface is prevented from being scratched by the fallen cinder ash. The baffles 51 are symmetrically and horizontally provided with connecting rods 53 for fixed connection, and the inverted V-shaped ash scraping shovel 5 is integrally connected with a horizontal height adjusting device through the connecting rods 53. The whole horizontal plane of the herringbone ash scraping shovel 5 is adjusted through a horizontal height adjusting device.
Further, in order to improve the dust-shoveling effect of the horizontal shovels 52, the edge of one side of each horizontal shovel 52, which is far away from the baffle 51, is configured to be a blade-shaped structure, and the width of each horizontal shovel is gradually increased from the cutting steel wire 3 to the supporting rod 4. The blade-like structure helps the horizontal shovel 52 to scoop up the cinder along the cutting seam and discharge the cinder along the horizontal shovel 52, facilitating separation of the cinder from the cut surface. The gradually increasing width of the horizontal shovel 52 is to prevent the cinder ash from falling onto the cutting surface in consideration of the more and more accumulations of the cinder ash on the horizontal shovel 52.
Further, in order to prevent the horizontal shovels 52 from accumulating the coal cinder during the ash shoveling process, one end of each horizontal shovel 52 close to the cutting wire 3 is provided with an arc structure 521, and the arc structure 521 can reduce the accumulation of the coal cinder of the horizontal shovel 52 relative to a right-angle structure.
Further in order to adjust the whole horizontal plane and height of the ash shovel 5 for the convenience of scraping the Chinese character 'ren', the horizontal height adjusting device comprises a horizontal adjusting part and a height adjusting part which are sequentially connected between the connecting rod 53 and the supporting rod 4, and the horizontal adjusting part comprises a three-dimensional adjuster 6 vertically arranged on the upper part of the connecting rod 53 and a universal level gauge 7 horizontally arranged. Wherein, the levelness of the 5 arbitrary directions of "people" font ash shovel can be adjusted to three-dimensional regulator 6, and universal spirit level 7 detects the levelness after arbitrary direction is adjusted for finally "people" font ash shovel 5 whole bottom surfaces and cutting surface of cutting steel wire 3 are on same horizontal plane. The height adjustment portion include with 6 top vertical connections's of three-dimensional regulator adjust the pole 8 and with the sleeve 9 of being connected in 4 bottoms of bracing piece, adjust the pole 8 activity from top to bottom and wear to establish in the sleeve 9, just sleeve 9 outer wall is worn to be equipped with and is used for fastening the adjusting bolt 10 of adjusting the pole, moves up and down through adjusting pole 8 and adjusts "people" font and scrape the whole height of grey shovel 5, fastens through adjusting bolt 10 after adjusting.
Specifically, the three-dimensional regulator 6 comprises a rotating ball 61 fixed with the connecting rod 53 and a hemispherical cover 62 clamped at the top of the rotating ball 61, the principle of the three-dimensional regulator is similar to that of a vehicle-mounted mobile phone support structure which is universally regulated in the market at present, a fastening bolt 63 for fastening the rotating ball 61 is arranged on the outer wall of the hemispherical cover 62 in a penetrating manner, the rotating ball 61 with the regulated levelness is fastened through the fastening bolt 63, and the top of the hemispherical cover 62 is vertically connected with the regulating rod 8.
The principle of the utility model is that: when the movable support 2 drives the cutting steel wire 3 to move to the position of the cinder brick blank 1, the cutting steel wire 3 cuts off the surface of the cinder brick blank 1 by a certain thickness, so that the cut surface is a horizontal flat surface, and the small bricks with accurate sizes can be conveniently cut and molded in the later stage. When the cutting steel wire 3 is continuously cut off, the cut coal cinder ash is removed by the following inverted V-shaped ash scraping shovel 5 and separated from the surface of the coal cinder brick blank 1, and the top surface of the coal cinder brick blank 1 is flattened.
The horizontal adjustment of the ash scraping shovel 5 in the shape of the Chinese character 'ren' comprises a three-dimensional regulator 6 and a universal level gauge 7 arranged horizontally, the three-dimensional regulator 6 can adjust the horizontal degree of the ash scraping shovel 5 in any direction in the shape of the Chinese character 'ren', and the universal level gauge 7 detects the horizontal degree after the adjustment in any direction, so that the whole bottom surface of the ash scraping shovel 5 in the shape of the Chinese character 'ren' and the cutting surface of the cutting steel wire 3 are on the same horizontal plane finally. The height of the herringbone ash scraping shovel 5 is adjusted and fastened through the matching of the adjusting rod 8 and the sleeve 9.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a cinder brick blank top surface is with flattening device which characterized in that: level the device including being located movable support (2) of cinder brick blank (1) both sides transversely just be equipped with the reposition of redundant personnel in proper order on movable support (2) and along its moving direction and scrape grey device and cutting wire (3), the reposition of redundant personnel is scraped grey device and is located same horizontal plane with cutting wire (3) bottom surface, and both offset.
2. The apparatus of claim 1, wherein the apparatus further comprises: the ash device is scraped in reposition of redundant personnel includes transverse connection bracing piece (4) on movable support (2) bracing piece (4) bottom is equipped with level adjusting device in proper order and "people" font scrapes ash shovel (5).
3. The apparatus of claim 2, wherein the apparatus further comprises: "people" font is scraped grey shovel (5) and is included baffle (51) of symmetry and perpendicular setting, just baffle (51) are kept away from cutting steel wire (3) one end extends to cinder brick blank (1) edge outside, every baffle (51) outside level is equipped with horizontal shovel (52), just horizontal shovel (52) bottom surface flushes with baffle (51) bottom, the thickness of horizontal shovel (52) equals the diameter of cutting steel wire (3), the symmetry the level is equipped with connecting rod (53) fixed connection between baffle (51), "people" font is scraped grey shovel (5) and is wholly connected with horizontal height adjusting device through connecting rod (53).
4. The apparatus of claim 3, wherein the apparatus further comprises: the edge of one side of each horizontal shovel (52) far away from the baffle (51) is of a blade-shaped structure, and the width of each horizontal shovel is gradually increased from the cutting steel wire (3) to the supporting rod (4).
5. The apparatus of claim 4, wherein the apparatus further comprises: one end of each horizontal shovel (52) close to the cutting steel wire (3) is provided with an arc structure (521).
6. The apparatus of claim 5, wherein the apparatus further comprises: level adjusting device is including connecting gradually horizontal adjustment portion and the altitude mixture control portion between connecting rod (53) and bracing piece (4), horizontal adjustment portion includes three-dimensional regulator (6) and the universal spirit level (7) that the level set up that set up perpendicularly in connecting rod (53) upper portion, altitude mixture control portion include with three-dimensional regulator (6) top perpendicular connection adjust pole (8) and with bracing piece (4) bottom sleeve (9) be connected, adjust pole (8) and wear to establish about the activity sleeve (9) in, and be in sleeve (9) outer wall is worn to be equipped with adjusting bolt (10) that are used for fastening the regulation pole.
7. The apparatus of claim 6, wherein the apparatus further comprises: the three-dimensional regulator (6) comprises a rotating round ball (61) fixed with the connecting rod (53) and a hemispherical cover (62) clamped at the top of the rotating round ball (61), a fastening bolt (63) used for fastening the rotating round ball (61) penetrates through the outer wall of the hemispherical cover (62), and the top of the hemispherical cover (62) is vertically connected with the regulating rod (8).
Priority Applications (1)
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CN202021072099.3U CN213137196U (en) | 2020-06-11 | 2020-06-11 | Leveling device for top surface of cinder brick blank |
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CN202021072099.3U CN213137196U (en) | 2020-06-11 | 2020-06-11 | Leveling device for top surface of cinder brick blank |
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CN202021072099.3U Expired - Fee Related CN213137196U (en) | 2020-06-11 | 2020-06-11 | Leveling device for top surface of cinder brick blank |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117187050A (en) * | 2023-11-08 | 2023-12-08 | 中国煤炭地质总局勘查研究总院 | Experimental device for researching coalbed methane biological injection and migration rules |
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2020
- 2020-06-11 CN CN202021072099.3U patent/CN213137196U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117187050A (en) * | 2023-11-08 | 2023-12-08 | 中国煤炭地质总局勘查研究总院 | Experimental device for researching coalbed methane biological injection and migration rules |
CN117187050B (en) * | 2023-11-08 | 2024-02-23 | 中国煤炭地质总局勘查研究总院 | Experimental device for researching coalbed methane biological injection and migration rules |
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Granted publication date: 20210507 |