CN213105179U - Diamond tool bit welding assembly - Google Patents
Diamond tool bit welding assembly Download PDFInfo
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- CN213105179U CN213105179U CN202021623495.0U CN202021623495U CN213105179U CN 213105179 U CN213105179 U CN 213105179U CN 202021623495 U CN202021623495 U CN 202021623495U CN 213105179 U CN213105179 U CN 213105179U
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Abstract
The utility model relates to a diamond segments welds subassembly, including saw bit fixture, tool bit feed mechanism and welding mechanism, tool bit feed mechanism includes tool bit fixture and tool bit locating plate, tool bit locating plate and saw bit fixture set up respectively in tool bit fixture's both ends below, saw bit fixture is used for the fixed saw bit base member of level and drives the saw bit base member rotatory on the horizontal plane, tool bit locating plate top seted up with diamond segments complex constant head tank, the constant head tank is used for placing diamond segments, be provided with pushing mechanism on the tool bit locating plate, pushing mechanism is used for promoting diamond segments at the horizontal direction and makes diamond segments one side and the inboard laminating of constant head tank. The utility model discloses but automatic loading diamond segments and welding, the precision is high, and reduces the cost of labor.
Description
Technical Field
The utility model relates to a diamond saw blade processing equipment technical field, specific saying is a diamond segments welds subassembly.
Background
The diamond saw blade is a cutting tool, and is widely applied to processing of hard and brittle materials such as concrete, refractory materials, stone materials, ceramics and the like. The diamond saw blade mainly comprises a substrate and a tool bit. The substrate is the main support portion of the bonded insert. The cutting head is a cutting part in the using process, the cutting head needs to be welded on the base body when the diamond saw blade is produced, welding equipment needs to be used, common welding equipment can only weld one cutting head at a time, production efficiency is low, the cutting heads can be aligned only through manual accurate operation, operation of workers is very tested, production welding is easy to be askew due to long-time work, and the diamond saw blade welding equipment is needed to help solve the problems.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is not enough to the above, provides a diamond segments welding subassembly, the utility model discloses but automatic loading diamond segments carries out the welding, and the precision is high, and reduces the cost of labor.
For solving the technical problem, the utility model discloses a following technical scheme:
a diamond tool bit welding assembly comprises a saw bit clamping mechanism, a tool bit feeding mechanism and a welding mechanism, wherein the tool bit feeding mechanism comprises a tool bit clamping mechanism and a tool bit positioning plate, the tool bit positioning plate and the saw bit clamping mechanism are respectively arranged below two ends of the tool bit clamping mechanism, the saw bit clamping mechanism is used for horizontally fixing a saw bit base body and driving the saw bit base body to rotate on a horizontal plane, a positioning groove matched with a diamond tool bit is formed in the top of the tool bit positioning plate and used for placing the diamond tool bit, a pushing mechanism is arranged on the tool bit positioning plate and used for pushing the diamond tool bit in the horizontal direction to enable one side of the diamond tool bit to be attached to the inner side of the positioning groove, the tool bit clamping mechanism is used for clamping the diamond tool bit in the positioning groove and driving the diamond tool bit to move above the saw bit clamping mechanism, the welding mechanism is arranged beside the saw blade clamping mechanism and is used for welding the diamond tool bit on the saw blade matrix.
Further, tool bit fixture includes first translation mechanism, first lift cylinder and indicates the cylinder, first lift cylinder sets up on first translation mechanism, indicate the cylinder setting on the bottom push rod of first lift cylinder, indicate cylinder bottom to be provided with two L shape anchor clamps, two L shape anchor clamps symmetry set up on two double-layered fingers of indicating the cylinder, indicate the cylinder and be used for driving two L shape anchor clamps and be close to each other or keep away from, first lift cylinder is used for driving the cylinder of indicating and rises or descend, first translation mechanism is used for driving finger cylinder and first lift cylinder and removes between tool bit locating plate and saw bit fixture.
Further, the welding mechanism comprises a second translation mechanism, a fixed plate, a pushing cylinder, a second lifting cylinder, an L-shaped plate and a welding torch, the second translation mechanism is horizontally arranged beside the saw blade clamping mechanism, the fixed plate is arranged on the second translation mechanism, the pushing cylinder is horizontally arranged at the top of the fixed plate, the second translation mechanism is used for driving the fixed plate to move in the horizontal direction, the L-shaped plate is fixed on a push rod of the pushing cylinder, the pushing cylinder is used for pushing the L-shaped plate to move in the horizontal direction to be close to or far away from a saw blade base body on the saw blade clamping mechanism, and the movement direction of the second translation mechanism is perpendicular to the movement direction of the pushing cylinder;
the second lifting cylinder is vertically fixed on the L-shaped plate, the welding torch is arranged on a bottom push rod of the second lifting cylinder, the second lifting cylinder is used for driving the welding torch to ascend or descend, and a through groove is formed in the middle of the L-shaped plate.
Further, saw bit fixture includes rotation axis, reduction gear, step motor and pressing mechanism, the reduction gear sets up in step motor's top, step motor's output is connected in the input of reduction gear, the rotation axis is vertical to be set up in the output of reduction gear, the rotation axis top is provided with the round platform that is used for placing the saw bit base member, pressing mechanism is vertical to be set up in the round platform top, pressing mechanism is used for pressing the saw bit base member tightly on the round platform.
Furthermore, the pressing mechanism comprises a pressing block and a third lifting cylinder, the third lifting cylinder is vertically arranged above the circular table, the pressing block is arranged on a bottom push rod of the third lifting cylinder, the third lifting cylinder is used for driving the pressing block to ascend or descend, and a circular groove matched with the circular table is formed in the bottom of the pressing block.
Furthermore, the pressing block is a cylinder, a plurality of grooves are formed in the bottom of the pressing block along the outer side of the axis, and the grooves are arranged on the outer side of the axis of the pressing block in a surrounding mode.
The utility model adopts the above technical scheme after, compare with prior art, have following advantage:
the utility model discloses rational in infrastructure, welding efficiency is high, degree of automation is high, and saw bit fixture fixes the saw bit base member through round platform and pressing mechanism, and after having welded a diamond tool bit, step motor can drive the saw bit base member and rotate certain angle, continues to carry out the welding of diamond tool bit, need not to reposition, improves production efficiency greatly, improves the welding precision; through the diamond segments on tool bit fixture centre gripping tool bit locating plate to drive the tool bit and remove the relevant position to saw bit base member top, place diamond segments on the saw bit base member through tool bit fixture, weld through welding mechanism, repeat above-mentioned process and can evenly weld a plurality of diamond segments at the periphery round of saw bit base member, then with saw bit base member turn-over, evenly weld a plurality of diamond segments at the reverse side periphery round of saw bit base member, can obtain diamond saw blade finished product, reducible human cost's input.
The present invention will be described in detail with reference to the accompanying drawings and examples.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
fig. 2 is a schematic perspective view of the present invention;
fig. 3 is a schematic front view of the present invention;
FIG. 4 is a schematic structural view of a welding mechanism;
FIG. 5 is a schematic view of a tool bit positioning plate;
fig. 6 is a schematic structural view of the pressing mechanism.
In the drawings, the components represented by the respective reference numerals are listed below:
1. a saw blade clamping mechanism; 11. a rotating shaft; 111. a circular truncated cone; 12. a speed reducer; 13. a stepping motor; 141. a pressing block; 1411. a circular groove; 1422. a groove; 142. a push rod; 143. a third lifting cylinder; 2. a cutter head feeding mechanism; 21. a tool bit clamping mechanism; 211. a first translation mechanism; 212. a first lifting cylinder; 213. a finger cylinder; 214. a clamp; 22. a tool bit positioning plate; 221. positioning a groove; 222. a pushing mechanism; 3. a welding mechanism; 31. a second translation mechanism; 32. a fixing plate; 33. a push cylinder; 34. a second lifting cylinder; 35. an L-shaped plate; 351. a through groove; 36. and (3) welding the torch.
Detailed Description
The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
As shown in fig. 1 and 5, a diamond tool bit welding assembly comprises a saw bit clamping mechanism 1, a tool bit feeding mechanism 2 and a welding mechanism 3, wherein the tool bit feeding mechanism 2 comprises a tool bit clamping mechanism 21 and a tool bit positioning plate 22, the tool bit positioning plate 22 and the saw bit clamping mechanism 1 are respectively arranged below two ends of the tool bit clamping mechanism 21, the saw bit clamping mechanism 1 is used for horizontally fixing a saw bit base body and driving the saw bit base body to rotate on a horizontal plane, a positioning groove 221 matched with a diamond tool bit is formed in the top of the tool bit positioning plate 22, the positioning groove 221 is used for placing the diamond tool bit, a pushing mechanism 222 is arranged on the tool bit positioning plate 22 and used for pushing the diamond tool bit in a horizontal direction to enable one side of the diamond tool bit to be attached to the inner side of the positioning groove 221, the tool bit clamping mechanism 21 is used for clamping the diamond tool bit in the positioning groove 221 and driving, the diamond tool bit is placed on a saw blade matrix on the saw blade clamping mechanism 1, the welding mechanism 3 is arranged beside the saw blade clamping mechanism 1, and the welding mechanism 3 is used for welding the diamond tool bit on the saw blade matrix.
As shown in fig. 2, as an embodiment, the tool bit clamping mechanism 21 includes a first translation mechanism 211, a first lifting cylinder 212 and a finger cylinder 213, the first lifting cylinder 212 is disposed on the first translation mechanism 211, the finger cylinder 213 is disposed on a bottom push rod of the first lifting cylinder 212, two L-shaped clamps 214 are disposed at the bottom of the finger cylinder 213, the two L-shaped clamps 214 are symmetrically disposed on two clamping fingers of the finger cylinder 213, the finger cylinder 213 is configured to drive the two L-shaped clamps 214 to approach or separate from each other, the first lifting cylinder 212 is configured to drive the finger cylinder 213 to ascend or descend, and the first translation mechanism 211 is configured to drive the finger cylinder 213 and the first lifting cylinder 212 to move between the tool bit positioning plate 22 and the saw blade clamping mechanism 1.
As shown in fig. 4, as an embodiment, the welding mechanism 3 includes a second translation mechanism 31, a fixed plate 32, a pushing cylinder 33, a second lifting cylinder 34, an L-shaped plate 35, and a welding torch 36, the second translation mechanism 31 is horizontally disposed beside the blade holding mechanism 1, the fixed plate 32 is disposed on the second translation mechanism 31, the pushing cylinder 33 is horizontally disposed on the top of the fixed plate 32, the second translation mechanism 31 is configured to drive the fixed plate 32 to move in a horizontal direction, the L-shaped plate 35 is fixed on a push rod of the pushing cylinder 33, the pushing cylinder 33 is configured to push the L-shaped plate 35 to move in a horizontal direction close to or away from a blade base on the blade holding mechanism 1, and a moving direction of the second translation mechanism 31 is perpendicular to a moving direction of the pushing cylinder 33;
the second lifting cylinder 34 is vertically fixed on the L-shaped plate 35, the welding torch 36 is disposed on a bottom push rod of the second lifting cylinder 34, the second lifting cylinder 34 is used for driving the welding torch 36 to ascend or descend, and a through groove 351 is formed in the middle of the L-shaped plate 35.
As shown in fig. 3, as an embodiment, the saw blade clamping mechanism 1 includes a rotating shaft 11, a speed reducer 12, a stepping motor 13, and a pressing mechanism 14, wherein the speed reducer 12 is disposed on a top of the stepping motor 13, an output end of the stepping motor 13 is connected to an input end of the speed reducer 12, the rotating shaft 11 is vertically disposed on an output end of the speed reducer 12, a circular table 111 for placing a saw blade base is disposed on the top of the rotating shaft 11, the pressing mechanism 14 is vertically disposed above the circular table 111, and the pressing mechanism 14 is configured to press the saw blade base against the circular table 111;
as shown in fig. 6, the pressing mechanism 14 includes a pressing block 141 and a third lifting cylinder 143, the third lifting cylinder 143 is vertically disposed above the circular table 111, the pressing block 141 is disposed on a bottom push rod of the third lifting cylinder 143, the third lifting cylinder 143 is configured to drive the pressing block 141 to ascend or descend, and a circular groove 1411 engaged with the circular table 111 is disposed at the bottom of the pressing block 141;
the pressing block 141 is a cylinder, a plurality of grooves 1412 are formed in the bottom of the pressing block 141 along the outer side of the axis, and the grooves 1412 are arranged around the outer side of the axis of the pressing block 141.
When the saw blade base body is used, the saw blade base body is arranged on the circular table, the third lifting cylinder drives the pressing block to descend, the lower surface of the pressing block is in contact with the upper surface of the saw blade base body, the saw blade base body is fixed on the circular table, the first translation mechanism drives the first lifting cylinder and the finger cylinder to move to the position above the tool bit positioning plate, the first lifting cylinder drives the finger cylinder to descend to the position above the diamond tool bit on the tool bit positioning plate, the finger cylinder pushes the clamp to enable the clamp to clamp the diamond tool bit, the first lifting cylinder drives the clamping mechanism and the diamond tool bit to ascend, the first translation mechanism drives the diamond tool bit to move to the corresponding position above the saw blade base body, the first lifting cylinder drives the diamond tool bit to descend to enable the diamond tool bit to be placed on the saw blade base body, the diamond tool bit is welded on, the saw blade matrix is driven to rotate by a certain angle, the process is repeated, a plurality of diamond tool bits can be uniformly welded on one circle of the periphery of the saw blade matrix, then the saw blade matrix is turned over, and a plurality of diamond tool bits are uniformly welded on one circle of the periphery of the back side of the saw blade matrix, so that a diamond saw blade finished product is obtained.
The foregoing is illustrative of the best mode of the invention, and details not described herein are within the common general knowledge of a person of ordinary skill in the art. The protection scope of the present invention is subject to the content of the claims, and any equivalent transformation based on the technical teaching of the present invention is also within the protection scope of the present invention.
Claims (6)
1. A diamond tool bit welding assembly is characterized by comprising a saw bit clamping mechanism (1), a tool bit feeding mechanism (2) and a welding mechanism (3), wherein the tool bit feeding mechanism (2) comprises a tool bit clamping mechanism (21) and a tool bit positioning plate (22), the tool bit positioning plate (22) and the saw bit clamping mechanism (1) are respectively arranged below two ends of the tool bit clamping mechanism (21), the saw bit clamping mechanism (1) is used for horizontally fixing a saw bit base body and driving the saw bit base body to rotate on a horizontal plane, a positioning groove (221) matched with a diamond tool bit is formed in the top of the tool bit positioning plate (22), the positioning groove (221) is used for placing the diamond tool bit, a pushing mechanism (222) is arranged on the tool bit positioning plate (22), and the pushing mechanism (222) is used for pushing the diamond tool bit in the horizontal direction to enable one side of the diamond tool bit to be attached to the inner, tool bit fixture (21) are arranged in the diamond tool bit of centre gripping constant head tank (221) and drive the diamond tool bit and remove saw bit fixture (1) top, place the diamond tool bit on the saw bit base member on saw bit fixture (1), welding mechanism (3) set up by saw bit fixture (1), welding mechanism (3) are used for welding the diamond tool bit on the saw bit base member.
2. The diamond tip welding assembly of claim 1, wherein the tip clamping mechanism (21) comprises a first translation mechanism (211), a first lift cylinder (212), and a finger cylinder (213), the first lifting cylinder (212) is arranged on the first translation mechanism (211), the finger cylinder (213) is arranged on a bottom push rod of the first lifting cylinder (212), the bottom of the finger cylinder (213) is provided with two L-shaped clamps (214), the two L-shaped clamps (214) are symmetrically arranged on two clamping fingers of the finger cylinder (213), the finger cylinder (213) is used for driving the two L-shaped clamps (214) to approach or depart from each other, the first lifting cylinder (212) is used for driving the finger cylinder (213) to ascend or descend, the first translation mechanism (211) is used for driving the finger cylinder (213) and the first lifting cylinder (212) to move between the cutter head positioning plate (22) and the saw blade clamping mechanism (1).
3. The diamond bit welding assembly according to claim 1, wherein the welding mechanism (3) comprises a second translation mechanism (31), a fixing plate (32), a pushing cylinder (33), a second lifting cylinder (34), an L-shaped plate (35) and a welding torch (36), the second translation mechanism (31) is horizontally arranged beside the saw blade clamping mechanism (1), the fixing plate (32) is arranged on the second translation mechanism (31), the pushing cylinder (33) is horizontally arranged on the top of the fixing plate (32), the second translation mechanism (31) is used for driving the fixing plate (32) to move in the horizontal direction, the L-shaped plate (35) is fixed on a push rod of the pushing cylinder (33), the pushing cylinder (33) is used for pushing the L-shaped plate (35) to move in the horizontal direction to be close to or far away from a saw blade base body on the saw blade clamping mechanism (1), the moving direction of the second translation mechanism (31) is vertical to the moving direction of the pushing cylinder (33);
the second lifting cylinder (34) is vertically fixed on the L-shaped plate (35), the welding torch (36) is arranged on a bottom push rod of the second lifting cylinder (34), the second lifting cylinder (34) is used for driving the welding torch (36) to ascend or descend, and a through groove (351) is formed in the middle of the L-shaped plate (35).
4. The diamond tool bit welding assembly according to claim 1, wherein the saw blade clamping mechanism (1) comprises a rotating shaft (11), a speed reducer (12), a stepping motor (13) and a pressing mechanism (14), the speed reducer (12) is arranged at the top of the stepping motor (13), the output end of the stepping motor (13) is connected to the input end of the speed reducer (12), the rotating shaft (11) is vertically arranged at the output end of the speed reducer (12), a circular truncated cone (111) used for placing a saw blade base body is arranged at the top of the rotating shaft (11), the pressing mechanism (14) is vertically arranged above the circular truncated cone (111), and the pressing mechanism (14) is used for tightly pressing the saw blade base body on the circular truncated cone (111).
5. The diamond tool bit welding assembly according to claim 4, wherein the pressing mechanism (14) comprises a pressing block (141) and a third lifting cylinder (143), the third lifting cylinder (143) is vertically arranged above the circular table (111), the pressing block (141) is arranged on a bottom push rod of the third lifting cylinder (143), the third lifting cylinder (143) is used for driving the pressing block (141) to ascend or descend, and a circular groove (1411) matched with the circular table (111) is formed in the bottom of the pressing block (141).
6. A diamond tip welding assembly according to claim 5, characterized in that the pressing block (141) is a cylinder, a plurality of grooves (1412) are formed in the bottom of the pressing block (141) along the outer side of the axis, and the grooves (1412) are arranged around the outer side of the axis of the pressing block (141).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021623495.0U CN213105179U (en) | 2020-08-07 | 2020-08-07 | Diamond tool bit welding assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021623495.0U CN213105179U (en) | 2020-08-07 | 2020-08-07 | Diamond tool bit welding assembly |
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| CN213105179U true CN213105179U (en) | 2021-05-04 |
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| CN202021623495.0U Active CN213105179U (en) | 2020-08-07 | 2020-08-07 | Diamond tool bit welding assembly |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114700664A (en) * | 2022-04-15 | 2022-07-05 | 海联锯业科技有限公司 | Automatic tooth welding machine and tooth welding method for saw products |
| CN116021292A (en) * | 2022-12-28 | 2023-04-28 | 郑州博瑞卡特工具有限公司 | Device for machining diamond sharp-tipped knife and machining method thereof |
| CN117961280A (en) * | 2024-02-29 | 2024-05-03 | 江苏华昌工具制造有限公司 | Laser welding equipment for wear-resistant diamond saw blade |
-
2020
- 2020-08-07 CN CN202021623495.0U patent/CN213105179U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114700664A (en) * | 2022-04-15 | 2022-07-05 | 海联锯业科技有限公司 | Automatic tooth welding machine and tooth welding method for saw products |
| CN116021292A (en) * | 2022-12-28 | 2023-04-28 | 郑州博瑞卡特工具有限公司 | Device for machining diamond sharp-tipped knife and machining method thereof |
| CN116021292B (en) * | 2022-12-28 | 2023-11-21 | 郑州博瑞卡特工具有限公司 | Device for machining diamond sharp-tipped knife and machining method thereof |
| CN117961280A (en) * | 2024-02-29 | 2024-05-03 | 江苏华昌工具制造有限公司 | Laser welding equipment for wear-resistant diamond saw blade |
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