CN213103873U

CN213103873U - Leveling device

Info

Publication number: CN213103873U
Application number: CN202021557675.3U
Authority: CN
Inventors: 陈远杨; 唐晨凌
Original assignee: Chongqing Super Force Electric Appliance Co ltd
Current assignee: Chongqing Super Force Electric Appliance Co ltd
Priority date: 2020-07-31
Filing date: 2020-07-31
Publication date: 2021-05-04
Anticipated expiration: 2030-07-31

Abstract

The application provides leveling equipment which is used for leveling a plurality of condenser mounting supports and comprises a machine frame, a leveling table, a driving mechanism and a shaping piece, wherein the leveling table is provided with a leveling plane, and the leveling table and the driving mechanism are connected with the machine frame; the driving mechanism is connected with the shaping piece and used for driving the shaping piece to be close to the leveling plane and enabling the shaping piece to be abutted against the condenser mounting supports, so that the condenser mounting supports are attached to the leveling plane. The leveling equipment has high automation degree, high operation efficiency and high leveling quality.

Description

Leveling device

Technical Field

The utility model relates to a condenser calibration equipment field particularly, relates to a levelling equipment.

Background

When the condenser is assembled with other components such as a radiator, the condenser mounting bracket is clamped with the radiator, and in order to ensure the assembly efficiency and the assembly quality, the plurality of condenser mounting brackets are required to be ensured to be positioned in the same plane. In the condenser manufacturing process, due to machining errors, a plurality of condenser mounting brackets are not all located on the same plane, and therefore the condenser mounting brackets need to be leveled. Currently, leveling is performed manually.

The inventor researches and discovers that the existing condenser mounting bracket leveling operation has the following defects:

high labor intensity and low efficiency.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a leveling device, it can reduce intensity of labour, improves the operating efficiency, and improves the levelling quality.

The embodiment of the utility model is realized like this:

the embodiment of the utility model provides a leveling device for level a plurality of condenser installing supports, leveling device includes:

the leveling device comprises a machine frame, a leveling platform, a driving mechanism and a shaping piece, wherein the leveling platform and the driving mechanism are connected with the machine frame, and the leveling platform is provided with a leveling plane; the driving mechanism is connected with the shaping piece and used for driving the shaping piece to be close to the leveling plane and enabling the shaping piece to be abutted against the condenser mounting supports, so that the condenser mounting supports are attached to the leveling plane.

In an alternative embodiment, the shaping member comprises a pressing plate and a plurality of pressing blocks, the pressing blocks are connected with the pressing plate, and the driving mechanism is connected with the pressing plate and used for driving the pressing plate and the pressing blocks to be close to the plane; the pressing plate is used for abutting against the condenser main body, and the pressing blocks respectively abut against the condenser mounting supports.

In an alternative embodiment, the school platform is further provided with a support for supporting the condenser body.

In an alternative embodiment, the shaping member further comprises a connecting frame, and the pressing plate and the pressing blocks are connected with the connecting frame;

the driving mechanism is connected with the connecting frame.

In an alternative embodiment, the connecting frame comprises a connecting arm and two mounting arms, and the two mounting arms are connected with the connecting arm and are arranged at intervals in the extending direction of the connecting arm; the pressing plate is connected with the connecting arms, and a pressing block is arranged on each mounting arm.

In an alternative embodiment, the number of the driving mechanisms is two, and the two driving mechanisms are respectively connected with the two mounting arms and used for simultaneously driving the two mounting arms to be close to or far away from the plane.

In an optional embodiment, a plurality of leveling blocks are arranged on the leveling platform, a plane of the leveling blocks, which is far away from the leveling platform, is set as a leveling plane, and a plurality of leveling planes of the leveling blocks are all located in the same plane; each leveling block is used to carry a condenser mounting bracket.

In an alternative embodiment, the leveling apparatus further includes a guide coupled to the frame, the shaping member being in sliding engagement with the guide, the guide being for guiding the shaping member toward or away from the leveling platform.

In an alternative embodiment, the drive mechanism is a linear telescopic structure.

In an alternative embodiment, the linear telescopic structure is configured as a hydraulic cylinder structure, a cylinder structure or a screw nut transmission structure.

The embodiment of the utility model provides a beneficial effect is:

the leveling equipment that this embodiment provided, during the use, arrange the condenser in on the school platform, and make a plurality of condenser installing support on the condenser correspond with the school platform, after the condenser is settled and is accomplished, when a plurality of condenser installing support do not be located the coplanar, also be a plurality of condenser installing support do not all with the levelling face contact on the levelling bench for the distance between a plurality of condenser installing support and the integer is not the same. When the leveling platform is closed, the leveling piece is in contact with the condenser supports close to the leveling piece in the condenser mounting supports, the driving mechanism is continuously driven to drive the leveling piece to be close to the leveling platform, the leveling piece can extrude the condenser mounting supports and can be in contact with the condenser mounting supports simultaneously, the condenser mounting supports are pressed on the leveling plane, the condenser mounting supports are all in contact with the leveling plane, and therefore leveling operation is completed. The leveling operation of the condenser mounting bracket has high automation degree, low labor intensity and high efficiency; and human errors are avoided, and the leveling quality is improved.

Meanwhile, when the driving mechanism drives the shaping piece to move, and the shaping piece enables the plurality of condenser mounting brackets to be attached to the leveling surface, the driving mechanism can drive the shaping piece to be pressed on the condenser mounting brackets for a set time and then drive the shaping piece to leave the condenser mounting brackets, so that the condenser mounting brackets are prevented from rebounding, and the shaping quality is improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic structural view of a leveling apparatus according to an embodiment of the present invention;

FIG. 2 is a schematic view of a partial process configuration at II in FIG. 1;

fig. 3 is a schematic structural view of a shaping member according to an embodiment of the present invention;

fig. 4 is a schematic view of an application of the leveling device according to the embodiment of the present invention (a condenser to be leveled is placed).

Icon:

001-a condenser body; 002-a condenser mounting bracket; 100-a frame; 110-a cabinet; 120-fencing; 200-school platform; 210-leveling block; 211-plane of alignment; 220-a limiting column; 300-a drive mechanism; 400-a shaping piece; 410-a platen; 420-briquetting; 430-a connecting frame; 431-connecting arm; 432-a mounting arm; 4321-dodge mouth; 500-a support; 600-a guide; 700-fixing plate.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship which is usually placed when the product of the present invention is used, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1 to 4, the present embodiment provides a leveling device for leveling a condenser mounting bracket 002, so that the condenser mounting brackets 002 on a condenser main body 001 are all located in the same plane, the leveling device has high automation degree, reduces labor intensity, improves leveling operation efficiency, reduces human error, and has high leveling quality.

It should be noted that the leveling device provided in this embodiment may also level other products, which is not listed in this embodiment.

Referring to fig. 1, in the present embodiment, the leveling apparatus includes a frame 100, a leveling platform 200, a driving mechanism 300, and a leveling member 400, wherein the leveling platform 200 and the driving mechanism 300 are both connected to the frame 100, and the leveling platform 200 is provided with a leveling plane 211; the driving mechanism 300 is connected with the shaping piece 400, and is used for driving the shaping piece 400 to be close to the leveling plane 211, and enabling the shaping piece 400 to be abutted against the plurality of condenser mounting brackets 002, so that the plurality of condenser mounting brackets 002 are attached to the leveling plane 211, and finally, the plurality of condenser brackets are located in the same plane.

The leveling device provided by the embodiment places the condenser on the calibration platform 200 during use, and makes the plurality of condenser mounting brackets 002 on the condenser correspond to the calibration platform 200, and after the condenser is placed, when the plurality of condenser mounting brackets 002 are not located on the same plane, that is, the plurality of condenser mounting brackets 002 are not all in contact with the calibration plane 211 on the calibration platform 200, so that the distances between the plurality of condenser mounting brackets 002 and the shaping piece 400 are not exactly the same. When leveling, actuating mechanism 300 is started, make actuating mechanism 300 drive plastic 400 and be close to school platform 200, when plastic 400 is close to school platform 200, plastic 400 is earlier with the condenser support contact that is close to plastic 400 in a plurality of condenser installing supports 002, continue to make actuating mechanism 300 drive plastic 400 and be close to school platform 200, plastic 400 can extrude condenser installing support 002 and can contact with a plurality of condenser installing supports 002 simultaneously, and press a plurality of condenser installing supports 002 on the level 211, make a plurality of condenser installing supports 002 all contact with level 211, thereby accomplish the levelling operation. The automation degree of the leveling operation of the condenser mounting bracket 002 is high, the labor intensity is low, and the efficiency is high; and human errors are avoided, and the leveling quality is improved.

Meanwhile, when the driving mechanism 300 drives the shaping piece 400 to move, and the shaping piece 400 presses the plurality of condenser mounting brackets 002, after the plurality of condenser mounting brackets 002 are attached to the leveling surface 211, at this time, the plurality of condenser mounting brackets 002 are already located in the same plane, but in the actual operation process, after the plurality of condenser mounting brackets 002 are pressed on the leveling surface 211, the driving mechanism 300 can drive the shaping piece 400 to keep pressing the shaping piece 400 on the condenser mounting brackets 002 for a set time, and then drive the shaping piece 400 to leave the condenser mounting brackets 002, so that the condenser mounting brackets 002 are prevented from rebounding, and the shaping quality is improved.

Referring to fig. 1, in the present embodiment, optionally, the rack 100 includes a cabinet 110 and a surrounding barrier 120, the surrounding barrier 120 is disposed above the cabinet 110, and the surrounding barrier 120 surrounds an operation space with an opening on one side. The calibration platform 200 is disposed on the cabinet 110 and located in the operating space.

Optionally, the enclosure 120 may be a frame structure, that is, the enclosure 120 is provided with a plurality of through holes, so as to reduce consumables, reduce weight, and facilitate transportation and assembly.

Optionally, components such as power supplies and controllers may be prevented from being damaged in the cabinet 110.

It should be noted that the cabinet 110 may be a rectangular cabinet, and the enclosure 120 is disposed on three consecutive sides of the cabinet 110.

Referring to fig. 2, in the embodiment, a plurality of guide members 600 are disposed at the bottom of the cabinet 110, and the guide members 600 may be cylindrical structures. The plurality of guides 600 are disposed in parallel and each extend in the height direction of the cabinet 110. A plurality of guides 600 all are connected with a fixed plate 700, and fixed plate 700 with enclose fender 120 and be connected to connect a plurality of guides 600 as a whole through fixed plate 700, guide 600 is difficult for empting, and the direction is effectual.

Further, a fixing plate 700 is installed at one end of the plurality of guide members 600 away from the top of the cabinet 110, and an escape opening 4321 is provided on the fixing plate 700. The number of the avoiding ports 4321 may be one or more, in this embodiment, the number of the avoiding ports 4321 is two, and the two avoiding ports 4321 are arranged at intervals.

In this embodiment, optionally, the calibration platform 200 may be a plate, and one plate surface of the calibration platform 200 is the calibration plane 211.

In other embodiments, a plurality of leveling blocks 210 are disposed on the leveling platform 200, the plurality of leveling blocks 210 are spaced apart and are engaged with the plurality of condenser mounting brackets 002 in a one-to-one correspondence manner, for example, when the condenser includes four condenser mounting brackets 002, the number of leveling blocks 210 is also four, the four leveling blocks 210 are respectively engaged with the four condenser mounting brackets 002 in a one-to-one correspondence manner, and each leveling block 210 is used for carrying one condenser mounting bracket 002. One side of each leveling block 210 away from the leveling platform 200 is a leveling plane 211, and obviously, one side of each leveling block 210 away from the leveling platform 200 is located in the same plane, so that leveling of the four condenser mounting brackets 002 can be realized.

It should be appreciated that in other embodiments, the number of leveling blocks 210 may be two or three, etc.

Further, at least one of the leveling blocks 210 is provided with two spacing posts 220 arranged at intervals, and the condenser mounting bracket 002 can be clamped between the two spacing posts 220, so as to position the condenser mounting bracket 002. The restraint posts 220 may be cylindrical, with the restraint posts 220 disposed on the leveling surfaces 211.

In this embodiment, optionally, there are further provided on the leveling table 200 supporting members 500, the number of the supporting members 500 being set as desired, and a plurality of the supporting members working together to support the condenser main body 001.

Alternatively, the supporting members 500 are supporting blocks, the number of the supporting members 500 is four, and four supporting members 500 are located at four corners of the same rectangle.

Referring to fig. 3, in the present embodiment, optionally, the shaping member 400 includes a pressing plate 410 and a plurality of pressing blocks 420, the plurality of pressing blocks 420 are connected to the pressing plate 410, and the driving mechanism 300 is connected to the pressing plate 410 and is used for driving the pressing plate 410 and the plurality of pressing blocks 420 to approach the leveling plane 211; the pressing plate 410 is used for abutting against the condenser main body 001, so that the condenser main body 001 is clamped between the pressing plate 410 and the plurality of supporting pieces 500 for positioning when leveling. The pressing blocks 420 abut against the condenser mounting brackets 002 respectively, in other words, when the condenser mounting brackets 002 are leveled, each condenser mounting bracket 002 is clamped between the paired pressing blocks 420 and leveling blocks 210, and because each condenser mounting bracket 002 is leveled through the paired pressing blocks 420 and leveling blocks 210, the pressing blocks 420 and leveling blocks 210 are in closer contact with the condenser mounting brackets 002, and the leveling effect is better. And a plurality of briquetting 420 all install on clamp plate 410, can drive a plurality of briquetting 420 and move together when clamp plate 410 moves, and efficiency is higher.

In order to press the condenser mounting brackets 002 at the same time and improve the leveling efficiency, the surfaces of the pressing blocks 420 contacting the condenser mounting brackets 002 are all located in the same plane, which is parallel to the leveling plane 211.

In this embodiment, the shaping member 400 further includes a connecting frame 430, and the pressing plate 410 and the pressing blocks 420 are connected to the connecting frame 430.

Further, the connecting frame 430 includes a connecting arm 431 and two mounting arms 432, and both the two mounting arms 432 are connected to the connecting arm 431 and arranged at intervals in the extending direction of the connecting arm 431, that is, the connecting frame 430 is substantially "i" shaped; the pressing plate 410 is connected with connecting arms 431, and two pressing blocks 420 are arranged on each mounting arm 432. The driving mechanism 300 is used for driving the connecting frame 430 to move, so as to drive the pressing plate 410 and the pressing blocks 420 to move.

Furthermore, each mounting arm 432 is provided with a guide hole, the guide hole is used for being sleeved outside the guide piece 600, so that the connecting frame 430 reciprocates in the extending direction of the guide piece 600, obviously, the extending direction of the guide piece 600 can be set to be perpendicular to the leveling surface 211, the connecting frame 430 drives the pressing plate 410 and the pressing blocks 420 to be close to the leveling blocks 210 along the direction perpendicular to the leveling surface 211, the stress of the condenser mounting bracket 002 is more uniform, and the leveling effect is good.

Optionally, the number of the driving mechanisms 300 is two, two driving mechanisms 300 are both connected to the rack 100, and the two driving mechanisms 300 are respectively connected to the two mounting arms 432, and simultaneously drive the two mounting arms 432 to move together. Because each mounting arm 432 is provided with the pressing block 420, the pressing block 420 is driven to move by driving the mounting arms 432, so that the force applied to the pressing block 420 is more concentrated, and the pressing block 420 can better press the condenser mounting bracket 002.

Further, each mounting arm 432 is provided with two pressing blocks 420 arranged at intervals along the extending direction of the mounting arm 432, the two pressing blocks 420 are symmetrically arranged, and the position where the driving mechanism 300 is connected with the mounting arm 432 is located at the middle position of the extending direction of the mounting arm 432.

Optionally, the driving mechanism 300 is a linear telescopic structure, for example, the linear telescopic structure is a hydraulic cylinder structure, an air cylinder structure, or a screw nut transmission structure.

In the present embodiment, the drive mechanism 300 will be described as an example of a hydraulic cylinder structure. The cylinder bodies of the two hydraulic cylinder structures are connected with the enclosure 120, the piston rod of each hydraulic cylinder structure penetrates through the avoidance port 4321 on the fixed plate 700 and then is connected with the middle position of the mounting arm 432 in the extending direction, and the two hydraulic cylinder structures move synchronously, so that the connecting frame 430 is driven to be close to or far away from the school platform 200.

Referring to fig. 4, in the leveling apparatus provided in this embodiment, when a plurality of condenser mounting brackets 002 need to be leveled, the condenser is disposed in the operation space enclosed by the enclosure 120, and the condenser is supported by the leveling blocks 210 and the supporting members 500 on the leveling platform 200, the leveling plane 211 of each leveling block 210 abuts against a corresponding condenser mounting bracket 002, the four supporting members 500 abut against the condenser main body 001, then, the driving mechanism 300 is operated to extend the piston rods of the two hydraulic cylinder structures to drive the connecting frame 430 to be close to the leveling platform 200, and the connecting frame 430 is guided by the guiding members 600, so that the operation is stable and reliable. The connecting frame 430 drives the pressing plate 410 and the four pressing blocks 420 to be close to the condenser mounting bracket 002 simultaneously, the pressing plate 410 is abutted to the condenser main body 001, the four pressing blocks 420 are abutted to the four condenser mounting brackets 002 respectively, each pressing block 420 compresses the corresponding condenser mounting bracket 002 on the leveling block 210, after set time is kept, the piston rod retracts into the cylinder body, leveling operation of the condenser mounting bracket 002 is completed, and new condenser leveling can be performed again after the leveled condenser is taken down.

It should be noted that the two driving mechanisms 300 can be controlled by one controller at the same time.

Further, the number of the driving mechanisms 300 may be limited to two, and may be one, three, or four, etc.

It should be appreciated that in other embodiments, each of the press blocks 420 may be individually driven by one of the drive mechanisms 300. Obviously, the pressing plate 410 may be driven by one driving mechanism 300 alone.

The leveling equipment provided by the embodiment has the advantages of high automation degree, low operation difficulty, high operation efficiency and high leveling quality.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A leveling apparatus for leveling a plurality of condenser mounting brackets, the leveling apparatus comprising:

the leveling device comprises a machine frame, a leveling platform, a driving mechanism and a leveling piece, wherein the leveling platform is provided with a leveling plane, and the leveling platform and the driving mechanism are connected with the machine frame; the driving mechanism is connected with the shaping piece and used for driving the shaping piece to be close to the correcting plane and enabling the shaping piece to be abutted against the condenser mounting supports, so that the condenser mounting supports are attached to the correcting plane.

2. The leveling apparatus of claim 1, wherein:

the shaping piece comprises a pressing plate and a plurality of pressing blocks, the pressing blocks are all connected with the pressing plate, and the driving mechanism is connected with the pressing plate and used for driving the pressing plate and the pressing blocks to be close to the plane; the pressing plate is used for abutting against the condenser main body, and the pressing blocks respectively abut against the condenser mounting supports.

3. The leveling apparatus of claim 2, wherein:

the school platform is also provided with a supporting piece for supporting the condenser main body.

4. The leveling apparatus of claim 2, wherein:

the shaping piece further comprises a connecting frame, and the pressing plate and the pressing blocks are connected with the connecting frame;

the driving mechanism is connected with the connecting frame.

5. The leveling apparatus of claim 4, wherein:

the connecting frame comprises a connecting arm and two mounting arms, and the two mounting arms are connected with the connecting arm and are arranged at intervals in the extending direction of the connecting arm; the pressing plate is connected with the connecting arms, and the pressing block is arranged on each mounting arm.

6. The leveling apparatus of claim 5, wherein:

the number of the driving mechanisms is two, and the two driving mechanisms are respectively connected with the two mounting arms and used for simultaneously driving the two mounting arms to be close to or far away from the plane.

7. The leveling apparatus of claim 1, wherein:

a plurality of leveling blocks are arranged on the leveling platform, the planes of the leveling blocks, which are far away from the leveling platform, are set as the leveling planes, and the leveling planes of the leveling blocks are all positioned in the same plane; each leveling block is used for bearing one condenser mounting bracket.

8. The leveling apparatus of claim 1, wherein:

the leveling device further comprises a guide piece, the guide piece is connected with the machine frame, the shaping piece is in sliding fit with the guide piece, and the guide piece is used for guiding the shaping piece to be close to or far away from the leveling platform.

9. The leveling apparatus of claim 1, wherein:

the driving mechanism is of a linear telescopic structure.

10. The leveling apparatus of claim 9, wherein:

the linear telescopic structure is a hydraulic cylinder structure, an air cylinder structure or a lead screw nut transmission structure.