CN212977388U - Part loading unit and washing machine production and assembly system - Google Patents
Part loading unit and washing machine production and assembly system Download PDFInfo
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- CN212977388U CN212977388U CN202021037358.9U CN202021037358U CN212977388U CN 212977388 U CN212977388 U CN 212977388U CN 202021037358 U CN202021037358 U CN 202021037358U CN 212977388 U CN212977388 U CN 212977388U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 60
- 238000005406 washing Methods 0.000 title claims abstract description 17
- 238000012546 transfer Methods 0.000 claims abstract description 34
- 239000000725 suspension Substances 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims description 50
- 230000008569 process Effects 0.000 claims description 48
- 230000005540 biological transmission Effects 0.000 claims description 38
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000006243 chemical reaction Methods 0.000 claims description 9
- 210000001503 joint Anatomy 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 6
- 230000002159 abnormal effect Effects 0.000 claims description 5
- 230000009286 beneficial effect Effects 0.000 description 6
- 238000003032 molecular docking Methods 0.000 description 5
- 230000002349 favourable effect Effects 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 230000001174 ascending effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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Abstract
The utility model relates to a washing machine's production assembly field provides a part unit and washing machine production assembly system on part. The part loading unit comprises a part production line, an aerial conveying line and a connecting line, wherein the aerial conveying line comprises a track and a suspension device movably arranged along the track; the component production line and the connecting line extend along a first direction, the connecting line is provided with a parallel section and an extending section, the parallel section and the component production line are arranged in parallel along a second direction, a transfer device is arranged between the parallel section and the component production line, the extending section extends out of the parallel section along the first direction, and the extending section is provided with a workpiece loading station; the aerial conveying line also comprises a first lifter and a second lifter, and the first lifter and the second lifter are respectively arranged at two sides of the connecting line along the second direction; the track is provided with a low section, the low section is positioned between the first lifter and the second lifter, and the low section passes through the upper part of the workpiece loading station. The part loading unit has the advantages of compact structure, smooth operation, higher automation degree and better economical efficiency.
Description
Technical Field
The utility model relates to a washing machine's production assembly field, concretely relates to part unit and washing machine production assembly system on part.
Background
In the production process of the washing machine, all the parts need to be conveyed to a general assembly workshop after being processed respectively, the parts are usually conveyed from the part production workshop to the general assembly workshop by an aerial conveying line in the prior art, a suspension production line can run in a higher space, and the influence on the part production and product general assembly technological process can be reduced to a greater extent.
However, the connection between the component production line and the aerial conveying line often requires manual handling of the components, which results in high manual labor intensity, poor system operation stability and economy, and is not favorable for guaranteeing personnel safety.
Disclosure of Invention
One of the purposes of the utility model is to provide a higher, the better and compact structure's of degree of automation part unit of going up.
In order to achieve the above object, the present invention provides a part loading unit, which comprises a part production line, an aerial conveyor line and a connecting line, wherein the aerial conveyor line comprises a rail and a suspension device movably arranged along the rail; the component production line and the connecting line extend along a first direction, the connecting line is provided with a parallel section and an extending section, the parallel section and the component production line are arranged in parallel along a second direction, a transfer device is arranged between the parallel section and the component production line, the extending section extends out of the parallel section along the first direction, and the extending section is provided with a workpiece loading station; the aerial conveying line further comprises a first lifter and a second lifter, the first lifter and the second lifter are respectively arranged on two sides of the connecting line along the second direction, the track is provided with a low section, the low section is located between the first lifter and the second lifter, and the low section passes through the upper part of the workpiece loading station.
Therefore, the structural design of the part loading unit is adopted, and the parallel section and the part production line are arranged in parallel, so that the size of the part loading unit in the first direction can be reduced, and the structure of the part loading unit can be compact; the connection line is provided with the extension section, so that the interference between a component production line and a suspension device running at a low position is avoided, and the smooth running of a component feeding unit is ensured; in addition, due to the arrangement of the connecting lines, the connecting lines and the aerial conveying lines can be connected and conveyed at the loading station, so that the procedure of manually carrying parts is omitted, the automation of a component loading unit of a lifting part is facilitated, and the economy is facilitated to be improved; in addition, the aerial conveying line is arranged to be beneficial to avoiding interference with a part production line and utilizing high space, and the suspension device can exchange and convey parts at a low section and an upper workpiece position due to the arrangement of the low section.
Of course, the matching operation of the workpiece loading station and the aerial conveying line can also be manually participated, and the manual operation does not need to carry the components, but only needs to connect and check the components.
According to a preferable scheme, the component production line is provided with a first process plate for containing components, the component production line is at least provided with two first transmission layers distributed up and down, and two ends of the component production line are provided with first plate returning lifters along a first direction, and the first plate returning lifters are in butt joint with the first transmission layers of the component production line in a switchable manner.
Therefore, the arrangement of the two first transmission layers is beneficial to returning the first process board, the size of the component production line in the second direction cannot be increased due to the arrangement of the two first transmission layers, and the compact structure of the component feeding unit is further beneficial.
Another preferred scheme is that second process boards for containing components are arranged on the connecting line and the overhead conveying line, the connecting line is at least provided with two second transmission layers which are distributed up and down, second return board elevators are arranged at two ends of the connecting line along the first direction, and the second return board elevators are in butt joint with the second transmission layers of the connecting line in a switchable manner.
From top to bottom, the setting of two-layer second transmission layer is favorable to returning the second technology board to the setting of two-layer second transmission layer can not increase the size of connecting line in the second direction, further is favorable to the compact structure of part unit on the part.
It is further preferred that the suspension device has a stopper, or the overhead conveyer line has a stopper at a position corresponding to the first lift, the second lift, and the workpiece loading station.
In a further preferred embodiment, the side of the workpiece loading station adjacent to the juxtaposed section in the first direction is provided with a part stopper.
Still preferably, the transfer line has an abnormal-product processing station on a downstream side of the workpiece loading station.
Still another preferred scheme is that the workpiece loading station is provided with a jacking transfer mechanism.
In a further scheme, the workpiece loading station is also provided with a centering mechanism.
Therefore, the centering and positioning functions of the centering mechanism are beneficial to accurate and smooth butt joint of the parts between the workpiece loading station and the suspension device.
Still another preferred scheme is that the track has input end, output and lift changeover portion, and the second lift is located the lift changeover portion, and input end and output are located one side of refuting line, and the lift changeover portion is located the opposite side of refuting line, and the lift changeover portion extends along first direction.
It is thus clear that the setting of lift changeover portion conveniently arranges the second lift on the one hand, and on the other hand is owing to lift changeover portion extends along first direction, further is favorable to part unit compact structure on the part.
The second purpose of the utility model is to provide a washing machine production and assembly system with better economical efficiency and compact structure.
In order to achieve the above object, the present invention provides a washing machine production and assembly system, which comprises a general assembly line and the aforementioned component loading unit, wherein the air transmission line transmits the roller component to the general assembly line.
Therefore, by adopting the component loading unit, the washing machine production and assembly system is compact in structure, high in automation degree and good in economical efficiency.
Drawings
FIG. 1 is a top view of an embodiment of a component mounting unit of the present invention;
fig. 2 is a structural view of a first elevator according to an embodiment of the present invention;
fig. 3 is a state diagram of the cooperation operation of the workpiece loading station and the suspension device according to the embodiment of the present invention.
Detailed Description
Component mounting unit embodiment:
referring to fig. 1 to 3, fig. 1 is a top view of an embodiment of a component mounting unit of the present invention, wherein a left-right direction in fig. 1 is a first direction a, and a right section of a component production line 1 in fig. 1 is omitted.
The component feeding unit of the embodiment is used for conveying the drum components to a general assembly line of the washing machine so as to assemble and produce finished products of the washing machine in the general assembly line, and comprises a component production line 1, a connecting line 2, a clamping and transferring machine 4 and an aerial conveying line 3.
The component production line 1 is used for producing roller components, the component production line 1 comprises two first return board elevators 12 and two first transmission layers 11 distributed up and down, the first transmission layers 11 extend along a first direction a, two ends of the first transmission layers 11 along the first direction a are respectively provided with one first return board elevator 12, the first return board elevators 12 can ascend to be in butt joint transmission with the first transmission layers 11 on the upper layer, the first return board elevators 12 can descend to be in butt joint transmission with the first transmission layers on the lower layer, the two first transmission layers 11 and the two first return board elevators 12 form the component production line 1 in circulating transmission, and the component production line 1 is provided with a plurality of first process boards 5.
The roller parts are placed on the first process plate 5 of the upper first transfer layer 11, the upper first transfer layer 11 is used for carrying out the operation of producing the roller parts, and the two first plate returning lifters 12 and the lower first transfer layer return the first process plate 5 at the transfer end point 111 of the upper first transfer layer 11 to the transfer start point (not shown) of the upper first transfer layer 11.
The connection line 2 is provided with two second return board lifters 23 and two second transmission layers distributed up and down, the second transmission layers extend along a first direction a, two ends of the first transmission layers 11 along the first direction a are respectively provided with one second return board lifter 23, the second return board lifters 23 can ascend to be in butt joint transmission with the second transmission layer on the upper layer, the second return board lifters 23 can descend to be in butt joint transmission with the second transmission layer on the lower layer, the two second transmission layers and the two second return board lifters 23 form the connection line 2 in circulating transmission, and the connection line 2 and the air transmission line 3 are provided with second process boards 6.
The connecting line 2 extends along a first direction a, the connecting line 2 is provided with a parallel section 21 and an extending section 22 which are distributed along the first direction a, the parallel section 21 and the component production line 1 are distributed in parallel along a second direction b, the extending section 22 extends from the parallel section 21 along the first direction a, the extending section 22 is provided with an upper workpiece station 221, the first direction a and the second direction b are both along a horizontal direction, the first direction a is perpendicular to the second direction b, and the parallel section 21 is located at one end of a conveying terminal 111 of the upper first conveying layer 11 along the first direction a.
The clamping and holding transfer machine 4 spans between the first transmission layer 11 on the upper layer and the second transmission layer on the upper layer along the second direction b, and the clamping and holding transfer machine 4 clamps the roller parts processed on the part production line 1 onto the second process plate 6 on the second transmission layer on the upper layer of the connecting line 2.
The aerial conveying line 3 is provided with a rail 31, a first lifter 33, a second lifter 34 and a plurality of hanging devices 32, the second process plates 6 on the aerial conveying line 3 are fixedly connected through the hanging devices 32, the hanging devices 32 are movably arranged along the rail 31, the rail 31 is provided with an input end 311, an output end 312 and a lifting conversion section 313, the lifting conversion section 313 extends along a first direction a, the first lifter 33, the input end 311 and the output end 312 are positioned on one side of the connecting line 2 along a second direction b, the second lifter 34 and the lifting conversion section 313 are positioned on the other side of the connecting line 2, and the second lifter 34 is arranged on the lifting conversion section 313.
The suspension device 32 enters the component feeding unit from the input end 311 of the rail 31 and then exits the component feeding unit from the output end 312 after passing sequentially at the second elevator 34, above the feeding station 221 and at the first elevator 33.
Along the extension path of the rail 31, the transfer of the suspension device 32 between the input end 311 to the second elevator 34 and the transfer between the first elevator 33 to the output end 312 are both in the high position, the corresponding rail 31 is a high section 315, for example, the suspension height of the suspension device 32 is 6 meters; between the second lift 34 and the first lift 33, the rail 31 is in a low position, the suspension device 32 runs in the low position, the section of the rail from the second lift 34 to the first lift 33 is a low position section 314, for example, the suspension height of the suspension device 32 is 0.6 meter, and the high-low position switching of the suspension device 32 is performed by the first lift 33 and the second lift 34.
The first elevator 33 is used for ascending connection of the suspension device 32 transferred from the low-level section 314 to the high-level section 315, referring to fig. 2, fig. 2 shows a structure of the first elevator 33 of this embodiment, the first elevator 33 has a base 331 and a connection rail 332 installed on the base 331 in a liftable manner, when the first elevator 33 performs an ascending and descending operation, the connection rail 332 first descends to be connected with the low-level section 314, then after the suspension device 32 moves to the connection rail 332, the connection rail 332 ascends to be connected with the high-level section 315, and then the suspension device 32 moves from the connection rail 332 to the high-level section 315, so as to realize a function that the first elevator 33 ascends and is connected between the low-level section 314 and the high-level section 315; the second lifter 34 has the same structure as the first lifter 33 except that the second lifter 34 serves to lower the suspension 32 of the high section 315 to the low section 314.
Specifically, the overhead conveyer line 3 further includes a stopper 35, specifically, the docking rail 332 of the first elevator 33, the docking rail of the second elevator 34, and the stopper 35 are provided on the downstream side of the workpiece loading station 221 along the overhead conveyer line 3 and the upper section 315 on the upstream side of the second elevator 34, but in this embodiment, since the stopper 35 on the downstream side of the workpiece loading station 221 is closer to the first elevator 33, it is not necessary to provide the stopper 35 on the lower section 314 on the upstream side of the first elevator 33, and of course, the stopper 35 may be provided on the lower section 314 on the upstream side of the first elevator 33. Thus, when the hanging device 32 runs to the position corresponding to the upper workpiece station 221, the movement can be suspended so as to carry out the upper workpiece operation; the movement can be suspended while the suspension 32 is running to the upstream side of the first lifter 33 and the second lifter 34 to wait for the corresponding lifter to be ready for the lifting work; the movement can be suspended when the suspension device 32 runs onto the docking rail 332 of the first lift 33 or the docking rail of the second lift 34, the suspension device 32 remaining on the corresponding docking rail for the lifting operation of the suspension device 32.
Alternatively, in other embodiments of the present invention, a stop 35 may be provided for each suspension device 32, which facilitates more flexible starting and stopping of the suspension device 32; of course, the arrangement of the stopper 35 in this embodiment is preferred, which facilitates the suspension device 32 to pause more accurately when moving to the second elevator 34, above the loading station 221 and at the first elevator 33, and facilitates the smooth operation of the component loading unit.
Preferably, the upper work station 221 has a lift transfer mechanism 2211 and a centering mechanism (not shown in the figure).
Referring to fig. 3, fig. 3 shows a state in which the upper workpiece station 221 cooperates with the suspension device 32, where reference numeral 23 denotes an upper second transfer level of the connection line 2, reference numeral 24 denotes a lower second transfer level of the connection line 2, the upper workpiece station 221 is located on the upper second transfer level, the transfer direction of the upper second transfer level in the connection line 2 is along a direction a1, the transfer direction of the lower second transfer level is along a direction a2, a horizontal stopper 223 is provided on a rear side of the upper workpiece station 221 along a direction a1, that is, a horizontal stopper 223 is provided on a side of the upper workpiece station 221 close to the parallel section 21, and the horizontal stopper 223 of the present embodiment is a component stopper.
When the component loading unit runs, the component production line 1 continuously produces roller components, the roller components which are produced are transferred to the connecting line 2 by the clamping transfer machine 4 when running to the clamping transfer machine 4, and the remained first process plates 5 continuously run along the component production line 1 and are returned to the transmission starting point of the upper first conveying line by the first plate return lifter 12 and the lower first conveying line; when the roller part is transferred to the receiving line 2 by the clamping transfer machine 4, the roller part is positioned on a second process plate 6 of an upper-layer second conveying line, the second process plate 6 and the roller part move together towards the upper part station 221 along the first direction a, when the combination of the second process plate 6 and the roller part moves to the horizontal stopper 223, the combination of the second process plate 6 and the roller part is stopped by the horizontal stopper 223, and at the moment, the combination of the second process plate 6 and the roller part cannot be continuously conveyed towards the upper part station 221; the suspension device 32 carrying the second process board 6 is transferred from the input end 311 to the component mounting unit, the suspension device 32 descends from the high position to the low position after reaching the second elevator 34, and the suspension device 32 reaches above the component mounting position 221 when the low position section 314 operates.
Referring to fig. 3, after the hanging device 32 reaches above the upper work station 221 when the lower section 314 runs, the movement is suspended under the limitation of the stopper 35 corresponding to the downstream side of the upper work station 221, at this time, the lifting transfer mechanism 2211 of the upper work station 221 moves upward, the lifting transfer mechanism 2211 catches the second process board 6 on the hanging device 32, then after the hanging device 32 is disconnected from the second process board 6, the lifting transfer mechanism 2211 descends and transfers the second process board 6 forward along the direction a1 (transfers along the first direction a to the back parallel section 21), the second process board 6 is returned to the transfer start point of the upper second conveying layer by the second return board elevator 23 and the lower second conveying layer, and moves to the holding transfer machine 4 along the upper second conveying layer to carry the roller component; after the second process plate 6 on the hanging device 32 is transferred from the workpiece loading station 221, the horizontal stopper 223 cancels the blocking of the combination of the second process plate 6 and the roller component, the combination of the second process plate 6 and the roller component is conveyed to the workpiece loading station 221, the second process plate 6 and the roller component are centered and positioned by the centering mechanism, the jacking and transferring mechanism 2211 jacks the combination of the second process plate 6 and the roller component to be matched and connected with the hanging device 32, then the hanging device 32 carries the combination of the second process plate 6 and the roller component to continue moving to the first lifter 33 along the track 31, the combination of the second process plate 6 and the roller component stops under the action of the stopper 35 after reaching the first lifter 33 and is driven to the high position by the first lifter 33, and finally the component loading unit is transferred out from the output end 312 in a high-position transportation state.
Preferably, the front side of the workpiece loading station 221 in the direction a1 is further provided with an abnormal product processing station 222, the front side of the abnormal product processing station 222 in the direction a1 is provided with a second returning plate elevator 23, when a second process plate 6 and roller component combination which cannot normally pass through the workpiece loading station 221 to the hanging device 32 occurs, the second process plate 6 and roller component combination is conveyed to the abnormal product processing station 222 through the workpiece loading station 221, and then the abnormal second process plate 6 and roller component combination is manually checked and processed.
In the embodiment, the parallel section 21 is arranged in parallel with the component production line 1, so that the size of the component feeding unit in the first direction a is favorably shortened, and the structure of the component feeding unit is favorably compact; and since the connecting line 2 has the projecting section 22, this is advantageous in avoiding the interference of the component production line 1 with the hanging device 32 running in a low position; in addition, the lifting conversion section 313 is arranged to facilitate the cooperation with the second lifter 34, and the size of the component feeding unit in the second direction b is not increased significantly, which is further beneficial to the compact structure of the component feeding unit.
Alternatively, in another embodiment of the present invention, the transferring device may also be implemented by other devices, for example, a robot for transferring.
The part production line 1 and the connection line 2 of this embodiment all have two-layer transmission layer, optionally the utility model discloses the part unit need not adopt other embodiments of technology board, and part production line 1 and connection line 2 also can only set up the one deck.
The component production line 1, the clamping and carrying machine 4, the first lifting machine 33, the second lifting machine 34, the aerial conveyor line 3, the jacking and carrying mechanism and the centering mechanism of the loading station 221, and the horizontal type stopper 223 in the embodiment can all be arranged according to the prior art, for example, the aerial conveyor line 3 can be arranged according to CN 206218710U.
Preferably, the first process board 5 and the second process board 6 both have RFID tags, the clamping and transferring machine 4 and the hanging device 32 have devices for scanning RFID tags, when the roller component is removed from the first process board 5, the RFID tag information on the first process board 5 is scanned by the clamping and transferring machine 4 and then written into the second process board 6 receiving the roller component, and the RFID tag information on the first process board 5 removed from the roller component is emptied.
When the roller component and the second process board 6 reach the hanging device 32, the hanging device 32 scans and identifies the RFID label information on the second process board 6, and performs pairing binding; of course, when the second process board 6 is disengaged from the hanging device 32, the hanging device 32 is unbound from the corresponding second process board 6, and the RFID tag information on the second process board 6 is empty.
The RFID label records the production, processing, transportation and assembly processes of the roller component, and is beneficial to realizing full life cycle management of the roller component.
Preferably, the first lifter 33 and the second lifter 34 also have a device for scanning RFID tags, and after the drum assembly and the second process board 6 reach the corresponding position of the corresponding lifter 33, 34, the lifter 33, 34 scans the RFID tag on the second process board 6 before performing the lifting process to record the lifting transmission information of the drum assembly.
Washing machine production assembly system embodiment:
the washing machine production and assembly system comprises a general assembly line and the component loading unit, wherein the overhead conveying line conveys the roller components on the component production line to the general assembly line.
The washing machine production assembly system of the embodiment adopts the component loading unit, so that the layout of the washing machine production assembly system is compact, and the automation performance is good.
Finally, it should be emphasized that the above-described embodiments are merely preferred examples of the present invention, and are not intended to limit the invention, as those skilled in the art will appreciate that various changes and modifications may be made, and any and all modifications, equivalents, and improvements made, while remaining within the spirit and principles of the present invention, are intended to be included within the scope of the present invention.
Claims (10)
1. A component feeding unit comprising a component production line and an aerial conveyor line comprising a track and a suspension device movably arranged along the track;
the method is characterized in that:
the part production line and the connecting line extend along a first direction, the connecting line is provided with a parallel section and an extending section, the parallel section and the part production line are arranged in parallel along a second direction, a transfer device is arranged between the parallel section and the part production line, the extending section extends out of the parallel section along the first direction, and the extending section is provided with a workpiece loading station;
the aerial conveying line further comprises a first lifter and a second lifter, and the first lifter and the second lifter are respectively arranged on two sides of the connecting line along the second direction;
the track is provided with a low section, the low section is located between the first lifter and the second lifter, and the low section passes through the upper part of the workpiece working position.
2. The component mounting unit of claim 1, wherein:
the component production line is provided with a first process plate for containing components, the component production line is at least provided with two first transmission layers which are distributed up and down, and first return plate lifters are arranged at two ends of the component production line along the first direction and are in butt joint with the first transmission layers of the component production line in a switchable manner.
3. The component mounting unit of claim 1, wherein:
the second process board that holds the part has on the line of plugging into and on the aerial conveyer line, the line of plugging into has two second transmission layers that distribute from top to bottom at least, follows first direction, the both ends of line of plugging into are equipped with the second and return the board lift, the second return the board lift changeable ground with each of the line of plugging into the butt joint of second transmission layer.
4. The component mounting unit of claim 1, wherein:
the suspension device has a stopper;
or the aerial conveying line is provided with a stopper at the position corresponding to the first lifter, the second lifter and the workpiece loading station.
5. The component mounting unit of claim 1, wherein:
and a part stopper is arranged on one side of the workpiece loading station close to the parallel section along the first direction.
6. The component mounting unit of claim 1, wherein:
in the connecting line, an abnormal article processing station is arranged at the downstream side of the workpiece loading station.
7. The component mounting unit of claim 1, wherein:
the upper workpiece station is provided with a jacking and transferring mechanism.
8. The component mounting unit of claim 7, wherein:
the workpiece loading station is also provided with a centering mechanism.
9. The component mounting unit according to any one of claims 1 to 8, wherein:
the track still has input, output and lift conversion section, the second lift is located lift conversion section, the input with the output is located connect the one side of line, lift conversion section is located connect the opposite side of line, lift conversion section is followed first direction extends.
10. Washing machine production assembly system, including the assembly line, its characterized in that:
further comprising a component loading unit as claimed in any one of claims 1 to 9, said aerial conveyor line carrying roller components towards said assembly line.
Priority Applications (1)
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CN202021037358.9U CN212977388U (en) | 2020-06-08 | 2020-06-08 | Part loading unit and washing machine production and assembly system |
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CN202021037358.9U CN212977388U (en) | 2020-06-08 | 2020-06-08 | Part loading unit and washing machine production and assembly system |
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