CN212946435U

CN212946435U - Single-Y-axis semi-automatic screw machine

Info

Publication number: CN212946435U
Application number: CN202021460302.4U
Authority: CN
Inventors: 罗军
Original assignee: Shanghai Jingjin Automatic Control Technology Co ltd
Current assignee: Shanghai Jingjin Automatic Control Technology Co ltd
Priority date: 2020-07-22
Filing date: 2020-07-22
Publication date: 2021-04-13
Anticipated expiration: 2030-07-22

Abstract

The utility model discloses a semi-automatic screw machine of single Y axle, comprising a base plate, the one end both sides of bottom plate are all fixed and are equipped with the stand, the stand is kept away from the fixed X axle power slip table that is equipped with between the one end of bottom plate, be equipped with Z axle power slip table on the X axle power slip table, be equipped with the electricity on the Z axle power slip table and criticize, the one end that the electricity was criticized is equipped with the suction nozzle, the suction nozzle is kept away from below one side that the electricity was criticized, just, be located the fixed screw feed machine that is equipped with on the bottom plate, one side of screw feed machine, and, be located the fixed Y axle power slip table that is equipped with in the centre of bottom plate, be equipped with the workstation on the Y axle power slip table, the workstation is kept away from one side of Y axle power slip table is equipped with frock clamp, the. Has the advantages that: the device simple structure, convenient operation has reduced staff's intensity of labour, great improvement work efficiency, improved the quality of processing.

Description

Single-Y-axis semi-automatic screw machine

Technical Field

The utility model relates to a design field of screw machine particularly, relates to a semi-automatic screw machine of single Y axle.

Background

The safety of screws is required to be carried out on production assembly types such as automobile part production, computers, display screens, motors, lamps, mobile phones, printers, circuit boards, batteries and instruments, the screws are manually locked in the existing assembly, the working efficiency is reduced, and meanwhile the labor intensity of workers is increased.

The manual locking and aligning of the screw heads takes up a lot of working time and effort, especially for products with high precision requirements. In addition, the problems of unstable personnel, high mobility, high labor cost, high labor intensity, low labor efficiency, high rework rate and the like exist, so that a single-Y-axis semi-automatic screw machine is needed to solve the problems.

An effective solution to the problems in the related art has not been proposed yet.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a semi-automatic screw machine of single Y axle to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a single Y-axis semi-automatic screw machine comprises a bottom plate, wherein two sides of one end of the bottom plate are fixedly provided with stand columns, an X-axis power sliding table is fixedly arranged between one ends of the stand columns far away from the bottom plate, a Z-axis power sliding table is arranged on the X-axis power sliding table, an electric screwdriver is arranged on the Z-axis power sliding table, one end of the electric screwdriver is provided with a suction nozzle, the suction nozzle is far away from one side below the electric screwdriver, a screw feeding machine is fixedly arranged on the bottom plate, one side of the screw feeding machine is fixedly arranged in the middle of the bottom plate, a Y-axis power sliding table is fixedly arranged in the middle of the bottom plate, a workbench is arranged on the Y-axis power sliding table, a tool clamp is arranged on one side of the workbench far away from the Y-axis power sliding table, one end of the bottom plate far away from the stand columns is fixedly provided with an operation panel, a controller is arranged on the operation panel, and the X-axis power sliding table, the control panel is provided with a starting button, and one side of the starting button is provided with a stopping button.

Further, the tool clamp comprises a placing plate, a cavity is formed in the placing plate, sliding rails are symmetrically arranged on the two sides of the middle of one side of the placing plate, a sliding block is arranged in the sliding rails, a clamping plate is fixedly arranged on one side of the sliding block, and a power device is arranged on one side, away from the clamping plate, of the sliding block.

Further, power device includes the motor, the output of motor is equipped with the pivot, the pivot is kept away from the fixed carousel that is equipped with of one end of motor, the center both sides of carousel all are equipped with the arc spout, the inside of arc spout is equipped with the fixed pin, the one end of fixed pin with slider fixed connection.

Further, one end of the arc-shaped sliding groove is arranged at the edge of the rotary table, and the other end of the arc-shaped sliding groove is arranged on one side of the middle of the rotary table.

Further, one side of splint is equipped with pressure sensor, pressure sensor with the motor all with controller electric connection.

Further, the controller is of a model number KY 02S.

Compared with the prior art, the utility model discloses following beneficial effect has:

(1) firstly, a worker places a workpiece to be machined on a placing plate, then presses a starting button, a controller controls X, Y, Z shaft power sliding tables to move to a preset position, the controller controls an electric screwdriver to install screws sucked on suction nozzles on the workpiece after the position movement is completed, the controller reversely starts a motor after the installation is completed, the workpiece is loosened reversely, then the workpiece is taken down by the worker, and then the workpiece to be machined is placed again for sequential circulation, the device is simple in structure and convenient to operate, the labor intensity of the worker is reduced, the working efficiency is greatly improved, and the machining quality is improved;

(2) the tool clamp can play a role in clamping a workpiece to be machined placed on the placing plate, so that the workpiece is prevented from shaking in the machining process, the use safety is greatly improved, and the machining quality can be improved;

(3) the power device can drive the sliding block to move, so that the clamping plate is driven to move, and the workpiece is clamped.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural view of a single Y-axis semi-automatic screw machine according to an embodiment of the present invention;

fig. 2 is a schematic structural view of a work fixture in a single Y-axis semi-automatic screw machine according to an embodiment of the present invention;

fig. 3 is a top view of a turntable in a single Y-axis semi-automatic screw machine according to an embodiment of the present invention.

Reference numerals:

1. a base plate; 2. a column; 3. an X-axis power slide; 4. a Z-axis power slide table; 5. electric screwdriver; 6. a suction nozzle; 7. a screw feeder; 8. a Y-axis power slide; 9. a work table; 10. a tooling fixture; 11. a control panel; 12. a controller; 13. placing the plate; 14. a cavity; 15. a slide rail; 16. a slider; 17. a splint; 18. a motor; 19. a turntable; 20. an arc-shaped chute; 21. a fixing pin; 22. a pressure sensor.

Detailed Description

The following, with reference to the drawings and the detailed description, further description of the present invention is made:

the first embodiment is as follows:

referring to fig. 1-3, a single Y-axis semi-automatic screw machine according to an embodiment of the present invention includes a bottom plate 1, wherein two sides of one end of the bottom plate 1 are both fixedly provided with a column 2, an X-axis power slide 3 is fixedly provided between the ends of the column 2 away from the bottom plate 1, a Z-axis power slide 4 is provided on the X-axis power slide 3, a screwdriver 5 is provided on the Z-axis power slide 4, one end of the screwdriver 5 is provided with a suction nozzle 6, the suction nozzle 6 is away from the lower side of the screwdriver 5, a screw feeding machine 7 is fixedly provided on the bottom plate 1, one side of the screw feeding machine 7 is provided, a Y-axis power slide 8 is fixedly provided in the middle of the bottom plate 1, a worktable 9 is provided on the Y-axis power slide 8, a tooling fixture 10 is provided on the side of the worktable 9 away from the Y-axis power slide 8, one end of the bottom plate 1, which is far away from the upright post 2, is fixedly provided with a control panel 11, the control panel 11 is provided with a controller 12, the X-axis power sliding table, the Y-axis power sliding table and the Z-axis power sliding table are all electrically connected with the controller 12, the control panel 11 is provided with a start button, one side of the start button is provided with a stop button, firstly, a workpiece to be machined is placed on the placing plate 13 by a worker, then the start button is pressed, the tool clamp 10 clamps the workpiece, so that the clamping plate 17 is driven to clamp the workpiece, meanwhile, the pressure sensor 22 can sense pressure, the controller 12 can control X, Y, Z the axis power sliding table to move to a preset position, after the position movement is completed, the controller can control the electric screw driver 5 to install screws sucked on the suction nozzles 6 on the workpiece, and after the installation is completed, the controller 12 reversely starts the motor 18 to realize the loosening effect on the workpiece, then the workpiece is taken down by the worker and then the workpiece to be machined is put on again to circulate in sequence.

Example two:

referring to fig. 1-3, for the tooling fixture, the tooling fixture comprises a placing plate 13, a cavity 14 is arranged inside the placing plate 13, slide rails 15 are symmetrically arranged on both sides of the middle of one side of the placing plate 13, a slide block 16 is arranged inside the slide rails 15, a clamping plate 17 is fixedly arranged on one side of the slide block 16, a power device is arranged on one side of the slide block 16 away from the clamping plate 17, the tooling fixture can play a role in clamping a workpiece to be machined, which is placed on the placing plate 13, so that the workpiece is prevented from shaking in the machining process, the use safety is greatly improved, and the machining quality is improved; for the power device, the power device comprises a motor 18, a rotating shaft is arranged at the output end of the motor 18, a rotating disc 19 is fixedly arranged at one end, away from the motor 18, of the rotating shaft, arc-shaped sliding grooves 20 are formed in two sides of the center of the rotating disc 19, fixing pins 21 are arranged inside the arc-shaped sliding grooves 20, one ends of the fixing pins 21 are fixedly connected with the sliding block 16, and the power device can drive the sliding block 16 to move, so that the clamping plate 17 is driven to move, and the workpiece is clamped; for the arc-shaped sliding chute 20, one end of the arc-shaped sliding chute 20 is arranged at the edge of the rotating disc 19, the other end of the arc-shaped sliding chute 20 is arranged at one side of the middle of the rotating disc 19, one end of the arc-shaped sliding chute 20 is arranged at the edge of the rotating disc 19, and the other end of the arc-shaped sliding chute 20 is arranged at one side of the center of the rotating disc 19, so that the horizontal displacement change of the fixing pin 21 can be realized, and the clamping effect; for the clamping plate 17, a pressure sensor 22 is arranged on one side of the clamping plate 17, and the pressure sensor 22 and the motor 18 are both electrically connected with the controller 12; for the controller 12, the model of the controller 12 is KY 02S.

To sum up, with the aid of the above technical scheme of the utility model, for the convenient understanding the above technical scheme of the utility model, just below the utility model discloses theory of operation or the mode of operation at the actual process carry out the detailed description:

in practical application, firstly, a worker places a workpiece to be machined on the placing plate 13, then presses the start button, at this time, the controller 12 drives the motor 18 to start, the motor 18 starts to drive the rotating shaft to rotate, the rotating shaft rotates to drive the rotating disc 19 to rotate, so as to drive the fixing pin 21 to slide in the arc-shaped sliding groove 20, and indirectly drive the sliding block 16 and the clamping plate 17 to move, so as to realize the effect of driving the clamping plate 17 to tighten the workpiece, meanwhile, the pressure sensor 22 senses pressure on the workpiece, the controller 12 controls X, Y, Z the shaft power sliding table to move to a preset position, after the position movement is completed, the controller controls the electric screwdriver 5 to install screws sucked on the suction nozzle 6 on the workpiece, after the installation is completed, the controller 12 reversely starts the motor 18, reversely realizes the effect of loosening the workpiece, and then the worker takes the workpiece down the workpiece, then the workpiece to be processed is placed again and circulates in sequence, the device is simple in structure and convenient to operate, the labor intensity of workers is reduced, the working efficiency is greatly improved, and the processing quality is improved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The single Y-axis semi-automatic screw machine is characterized by comprising a bottom plate (1), wherein two sides of one end of the bottom plate (1) are fixedly provided with stand columns (2), the stand columns (2) are far away from an X-axis power sliding table (3) fixedly arranged between one ends of the bottom plate (1), the X-axis power sliding table (3) is provided with a Z-axis power sliding table (4), the Z-axis power sliding table (4) is provided with an electric screwdriver (5), one end of the electric screwdriver (5) is provided with a suction nozzle (6), the suction nozzle (6) is far away from one side below the electric screwdriver (5) and is positioned on the bottom plate (1) and is fixedly provided with a screw feeding machine (7), one side of the screw feeding machine (7) is positioned in the middle of the bottom plate (1) and is fixedly provided with a Y-axis power sliding table (8), and the Y-axis power sliding table (8) is provided with a working table (9), keep away from workstation (9) one side of Y axle power slip table (8) is equipped with frock clamp (10), keep away from bottom plate (1) the fixed panel (11) of controlling that is equipped with of one end of stand (2), it is equipped with controller (12) on panel (11) to control, X axle power slip table, Y axle power slip table and Z axle power slip table all with controller (12) electric connection, it is equipped with the start button on panel (11) to control, one side of start button is equipped with stop button.

2. The single-Y-axis semi-automatic screw machine is characterized in that the tooling clamp comprises a placing plate (13), a cavity (14) is formed in the placing plate (13), sliding rails (15) are symmetrically arranged on two sides of the middle of one side of the placing plate (13), a sliding block (16) is arranged in the sliding rail (15), a clamping plate (17) is fixedly arranged on one side of the sliding block (16), and a power device is arranged on one side, away from the clamping plate (17), of the sliding block (16).

3. The single-Y-axis semi-automatic screw machine according to claim 2, wherein the power device comprises a motor (18), a rotating shaft is arranged at the output end of the motor (18), a rotating disc (19) is fixedly arranged at one end, far away from the motor (18), of the rotating shaft, arc-shaped sliding grooves (20) are formed in two sides of the center of the rotating disc (19), a fixing pin (21) is arranged inside each arc-shaped sliding groove (20), and one end of each fixing pin (21) is fixedly connected with the sliding block (16).

4. The single-Y-axis semi-automatic screw machine according to claim 3, wherein one end of the arc-shaped chute (20) is arranged at the edge of the turntable (19), and the other end of the arc-shaped chute (20) is arranged at one side of the middle of the turntable (19).

5. The single-Y-axis semiautomatic screw machine as claimed in claim 4, characterized in that, a pressure sensor (22) is arranged on one side of said clamping plate (17), and said pressure sensor (22) and said motor (18) are both electrically connected with the controller (12).

6. A single Y-axis semi-automatic screw machine as claimed in claim 5, characterized in that said controller (12) is of the type KY 02S.