CN212885011U - Special automatic casting ladle of casting - Google Patents
Special automatic casting ladle of casting Download PDFInfo
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- CN212885011U CN212885011U CN202021722531.9U CN202021722531U CN212885011U CN 212885011 U CN212885011 U CN 212885011U CN 202021722531 U CN202021722531 U CN 202021722531U CN 212885011 U CN212885011 U CN 212885011U
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Abstract
A special automatic casting ladle for casting belongs to the field of casting equipment and comprises a casting ladle fork frame, a casting hydraulic cylinder, a constant-flow casting ladle, a protective cover hydraulic cylinder, a horizontal swinging hydraulic cylinder, an anti-bumping protective block, a hydraulic vehicle connecting piece, a vertical sliding table and a weight measuring sensor; the hydraulic car connecting piece is arranged on an electric forklift, the lifting frame and the horizontal swinging hydraulic cylinder of the electric forklift adjust the position, the casting hydraulic cylinder drives the constant-flow casting ladle to carry out casting operation, and the weight measuring sensor monitors the weight of the liquid metal; by using the special automatic casting ladle for casting, the operation of a plurality of casting vehicles in the same workshop can be realized, and the synergistic efficiency is high; the casting operation can be freely performed, and the adjustment is convenient; quantitative storage, output and casting can be carried out; the semicircular casting ladle is designed, so that the output flow can be stable; attention is paid to the safety protection of human bodies and the protection of occupational diseases.
Description
Technical Field
The utility model relates to a casting equipment technical field specifically is a special automatic casting package of casting.
Background
The casting is a method of casting high-temperature liquid metal into a casting cavity with a shape matched with that of a part, cooling and solidifying the high-temperature liquid metal to obtain the part or a blank, wherein most of the cast substances are the metal which is originally in a solid state and is heated to the liquid state. With the continuous development of industry, more and more devices can be used for the next production and processing after casting and molding in the initial production stage. In various industrial casting industries, the traditional casting operation mostly uses a crane as a platform to lift a casting ladle for casting, only single-process operation can be performed, multiple times of reciprocating operation are needed during multi-mold casting operation, the reciprocating efficiency is low, the precision rate is low, or a forklift fork is used to manually cast the ladle, and then a mechanical handle is manually rotated to perform casting operation, so that the efficiency is low, the operation is dangerous, dust is contacted in a short distance, and constant-flow casting cannot be performed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a special automatic casting package of casting to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a special automatic casting package of casting, includes the casting package crotch, constant flow casting package has been pitched to casting package crotch front end, and the rear end passes through rotary connecting part and connects on perpendicular slip table, there is convex vertical slider perpendicular slip table bottom plate both sides, hydraulic pressure car connecting piece have with slider matched with vertical slide, the slider clamps in the slide of hydraulic pressure car connecting piece.
Preferably, the constant-flow casting ladle comprises a casting ladle body with a square opening at the upper part, a constant-flow casting opening is formed in the center of one side edge of the opening of the casting ladle body, two side surfaces, adjacent to the surface where the constant-flow casting opening is located, of the casting ladle body are sector surfaces, the surface opposite to the surface where the constant-flow casting opening is located and the bottom surface are integrated into a whole in an arc shape, and a lifting lug is arranged at the upper part of each sector side surface.
Preferably, the constant-flow casting ladle is fixed with a protective cover at the edge of the opening of the casting ladle body opposite to the constant-flow casting opening, the protective cover comprises a rotating shaft, one end of the rotating shaft is provided with a support for upwards extending the casting ladle body, the top end of the support is fixed with a protective cover hydraulic cylinder, and the tail end of a hydraulic rod of the protective cover hydraulic cylinder is connected with one end of the rotating shaft.
Preferably, a concave ladle forking part is arranged in the middle of the fork arms on two sides of the front end of the ladle fork frame, the ladle forking part is forked below the lifting lugs on two sides of the constant-flow ladle, one side of the ladle fork frame is connected with a casting hydraulic cylinder, and the tail end of a hydraulic rod of the casting hydraulic cylinder is connected with the lifting lugs of the constant-flow ladle.
Furthermore, a horizontal swing hydraulic cylinder is arranged on one side, where the casting hydraulic cylinder is not arranged, of the casting ladle fork frame of the hydraulic vehicle connecting piece, and the tail end of a hydraulic rod of the horizontal swing hydraulic cylinder is connected to the side face of the front fork of the casting ladle fork frame.
Furthermore, a weight measuring sensor is fixed on the lower edge of the hydraulic vehicle connecting piece, and the top end of a weight measuring element of the weight measuring sensor abuts against the lower edge of the bottom plate of the vertical sliding table.
Furthermore, an anti-bumping protection block is further fixed at the center of the upper edge of the bottom plate of the vertical sliding table, and one side face of the anti-bumping protection block abuts against the hydraulic vehicle connecting piece.
Furthermore, the hydraulic vehicle connecting piece is fixed on the electric forklift or on the movable rail hydraulic platform.
Preferably, a temperature sensor is additionally arranged on the constant-flow casting ladle.
Preferably, the automatic casting ladle can be additionally provided with a video monitor.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model relates to a special automatic casting package of casting that uses has solved in the traditional trade single process, the low, precision rate low grade drawback of the casting operation process of hanging casting package with the boat hoist as the platform more, or uses fork truck fork to move manual casting package, and the manual rotatory mechanical handle casting operation efficiency is low, the operation is dangerous, personnel closely operate contact dust, easily be injured, the casting can not the constant flow grade drawback, uses the special automatic casting package of casting of the utility model design, can realize the operation in the same workshop of many casting cars, and the synergistic efficiency is high; the casting operation can be freely performed, and the adjustment is convenient; quantitative storage, output and casting can be carried out; the semicircular casting ladle design can ensure that the output flow is stable; attention is paid to the safety protection of human bodies and the protection of occupational diseases.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the present invention.
Fig. 3 is an enlarged view of fig. 2A.
Fig. 4 is an enlarged view of fig. 2B.
In the figure: 1. the casting ladle fork frame, 2, casting hydraulic cylinder, 3, constant flow casting ladle, 4 protective covers, 5, protective cover hydraulic cylinder, 6, horizontal swing hydraulic cylinder, 7, anti-bumping protective block, 8, hydraulic car connecting piece, 9, vertical sliding table, 10, weight-measuring sensor, 11, yoke, 12, casting ladle forking part, 13, rotary connecting part, 31, casting ladle body, 32, constant flow casting gate, 33, support, 34, lug, 41, pivot, 81, slide, 91, slider.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiments of the present invention is described below clearly and completely with reference to the accompanying drawings and the specific embodiments.
Referring to fig. 1-4, fig. 1 is a first structural schematic diagram of the present invention; FIG. 2 is a second schematic structural view of the present invention; FIG. 3 is an enlarged view of FIG. 2A; fig. 4 is an enlarged view of fig. 2B.
The utility model provides a special automatic casting package of casting, including casting package crotch 1, constant flow casting package 3, hydraulic pressure car connecting piece 8, perpendicular slip table mechanism 9, check weighing sensor 10.
The constant-flow casting ladle 3 comprises a casting ladle body 31 with a square opening at the upper part, the casting ladle body 31 is mainly used for receiving high-temperature liquid metal poured out from a smelting furnace, a constant-flow casting opening 32 is formed in the center of one side edge of the opening of the casting ladle body 31, and the constant-flow casting opening 32 is mainly used for casting the high-temperature liquid metal of the casting ladle body 31 into a mould pouring opening at a constant speed; two side surfaces of the casting bag body 31 adjacent to the surface where the constant-flow casting opening 32 is located are sector surfaces, and the surface opposite to the surface where the constant-flow casting opening 32 is located and the bottom surface are integrated into an arc shape, so that the casting bag body 31 is a semicircular bag body; a protective cover 4 is fixed on the edge of the opening of the casting bag body 31 opposite to the constant-flow casting opening 32, the protective cover 4 comprises a rotating shaft 41, the rotating shaft 41 and the casting bag body 31 are relatively fixed, and the protective cover 4 rotates by taking the rotating shaft 41 as an axis, so that the upper opening of the casting bag body 31 is opened and tightly covered; a support 33 extending upwards is arranged at one end of the edge of the casting bag body 31, which is used for fixing the protective cover 4, the top end of the support 33 is fixedly provided with a protective cover hydraulic cylinder 5, and the tail end of a hydraulic rod of the protective cover hydraulic cylinder 5 is connected with one end of a rotating shaft 41 and is used for driving the rotating shaft 41 to rotate so as to drive the protective cover 4 to rotate together to open or cover an opening above the constant-flow casting bag 3; the protective cover 4 has the functions that after the casting bag body 31 receives the high-temperature liquid metal, the upper opening of the casting bag body 31 is covered, so that the high-temperature liquid metal is prevented from splashing or flowing out of the casting bag body 31 in the transportation and operation processes, and personnel or equipment are prevented from being damaged; the protective cover 4 is used for preventing dust or impurities from entering the constant-flow casting ladle 3 in the transportation and casting processes to pollute the product; lifting lugs 34 are arranged at the upper parts of the two fan-shaped side surfaces of the constant-flow casting ladle 3, and the lifting lugs 34 are used for integrally lifting the constant-flow casting ladle 3 so as to facilitate the next transfer and casting operation.
The front end of the casting ladle fork frame 1 is used for forking a constant-flow casting ladle 3, a concave casting ladle forking part 12 is arranged in the middle of fork arms 11 on two sides of the front end of the casting ladle fork frame 1, and the casting ladle forking part 12 is forked below lifting lugs 34 on two sides of the constant-flow casting ladle 3 and is used for forking the constant-flow casting ladle 3 and preventing the constant-flow casting ladle from being separated from the casting ladle fork frame 1 in the operation process; one side of the casting ladle fork frame 1 is connected with a casting hydraulic cylinder 2, the tail end of a hydraulic rod of the casting hydraulic cylinder 2 is connected with a lifting lug 34 of the constant-flow casting ladle 3, and the casting hydraulic cylinder 2 can drive the lifting lug 34 of the constant-flow casting ladle 3 to rotate during operation, so that the constant-flow casting ladle 3 and the lifting lug 31 are driven to rotate synchronously.
The rear end of the casting ladle fork frame 1 is connected to the vertical sliding table 9 through a rotary connecting part 13, and the casting ladle fork frame 1 can swing left and right by taking the rotary connecting part 13 as a shaft; the two sides of the bottom plate of the vertical sliding table 9 are provided with convex vertical sliding blocks 91, the hydraulic vehicle connecting piece 8 is provided with a vertical slideway 81 matched with the sliding blocks 91, the sliding blocks 91 are clamped in the slideway 81 of the hydraulic vehicle connecting piece 8, the lower edge of the hydraulic vehicle connecting piece 8 is also fixed with a weight measuring sensor 10, and the top end of a weight measuring element of the weight measuring sensor 10 is abutted against the lower edge of the bottom plate of the vertical sliding table 9; when the constant-flow casting ladle 3 is not filled with high-temperature liquid metal, the pressure borne by the weight measuring sensor 10 is the minimum, the pressure borne by the weight measuring sensor 10 is recorded as a weight zero point, when the high-temperature liquid metal is gradually added into the constant-flow casting ladle 3, the vertical sliding table 9 slides downwards along the slide way 81 along with the increase of the weight, the pressure borne by the weight measuring sensor 10 is gradually increased, so that the weight of the high-temperature liquid metal in the constant-flow casting ladle 3 can be measured, when casting operation is carried out, the vertical sliding table 9 slides upwards along the slide way 81 along with the gradual reduction of the high-temperature liquid metal in the constant-flow casting ladle 3, and the pressure borne by the weight measuring sensor 10 is gradually reduced, so that the weight of the high-temperature liquid metal in the constant-flow casting ladle.
The hydraulic vehicle connecting piece 8 is provided with a horizontal swinging hydraulic cylinder 6 at one side of the casting ladle fork frame 1 where the casting hydraulic cylinder 2 is not arranged, the tail end of a hydraulic rod of the horizontal swinging hydraulic cylinder 6 is connected with the side surface of a front fork of the casting ladle fork frame 1, and the horizontal swinging hydraulic cylinder 6 can drive the casting ladle fork frame 1 to swing left and right.
The anti-bumping protection block 7 is further fixed at the center of the upper edge of the bottom plate of the vertical sliding table 9, one side face of the anti-bumping protection block 7 is abutted to a hydraulic vehicle connecting piece 8, and the anti-bumping protection block 7 is used for preventing high-temperature liquid metal in the constant-flow casting ladle 3 from splashing due to bumping when the high-temperature liquid metal is filled into the constant-flow casting ladle 3 or when the constant-flow casting ladle 3 is transported, so that the safety is ensured.
The hydraulic vehicle connecting piece 8 is fixed on an electric forklift, and the electric forklift is used as a platform to provide walking, lifting, hydraulic power and electric energy; the hydraulic vehicle connecting piece 8 can also be fixed on a movable rail hydraulic platform, and provides walking, lifting, hydraulic power and electric energy on the basis of the movable rail hydraulic platform.
When the automatic casting ladle is used, the protective cover hydraulic cylinder is controlled to move 5, the protective cover 4 is opened, then high-temperature liquid metal poured out of the smelting furnace is poured into the constant-flow casting ladle 3, the pouring of the liquid metal is stopped after the weighing data of the weight measuring sensor 10 is observed to reach the required weight, and the protective cover hydraulic cylinder is operated 5 to close the protective cover 4.
The electric forklift or the movable track hydraulic platform is started to carry the automatic casting ladle to move to a specified place, then the lifting mechanism of the electric forklift or the movable track hydraulic platform is adjusted to a proper height, then the horizontal swing hydraulic cylinder 6 is controlled to drive the casting ladle fork frame 1 to horizontally move, so that the constant-flow casting opening of the constant-flow casting ladle 3 is accurately aligned with the pouring gate of the mold, the hydraulic rod of the casting hydraulic cylinder 2 is controlled to stretch out to drive the constant-flow casting ladle 3 to carry out casting operation, and the hydraulic valve for controlling the casting hydraulic cylinder 2 is a proportional valve, so that the speed of the action of driving the constant-flow casting ladle 3 of the casting hydraulic cylinder 2 to carry out casting operation can be adjusted.
In the process of casting operation, the display data of the weight measuring sensor 10 is monitored, the casting amount of the liquid metal is judged, when the casting amount meets the requirement, the hydraulic rod of the casting hydraulic cylinder 2 is controlled to be retracted, the constant-flow casting ladle 3 is returned to the position at the beginning, and the one-time casting operation is finished. And then can be transferred to the next casting point for casting operations or returned.
In addition, in order to more effectively carry out sensing operation on the operation flow, a temperature measuring sensor can be additionally arranged on the constant-flow casting ladle 3, the temperature of the high-temperature liquid metal of the constant-flow casting ladle 3 can be monitored in real time, so that the temperature of the liquid metal can be judged to carry out casting operation in an optimal range, when the temperature of the liquid metal is lower than a required value, the liquid metal can be returned to a furnace to be heated or new liquid metal is injected to increase the temperature of the liquid metal, and smooth casting operation is ensured.
In addition, video monitoring can be additionally arranged, multi-angle observation is carried out on the flow of casting operation, and smooth casting operation is guaranteed.
The utility model relates to a special automatic casting package of casting that uses has solved in the traditional trade single process, the low, the precision rate low grade drawback of the casting operation process of hanging casting package with boat hang as the platform more, or use fork truck fork to move manual casting package, the manual rotatory mechanical handle casting operation inefficiency of manual work, the operation is dangerous, personnel closely operate contact dust, be liable to be injured, the casting can not the constant flow, use the special automatic casting package of casting of the utility model design, can realize the operation in the same workshop of many casting cars, the synergistic efficiency is high; the casting operation can be freely performed, and the adjustment is convenient; quantitative storage, output and casting can be carried out; the semicircular casting ladle design can ensure that the output flow is stable; the attention is paid to the safety of people and the protection of occupational diseases.
While embodiments of the invention have been illustrated and described, it is to be understood that the embodiments described are only some embodiments of the invention and not all embodiments. Based on the embodiments of the present invention, it can be understood to those skilled in the art that all other embodiments obtained by making various changes, modifications, substitutions and variations to the embodiments without any creative work without departing from the principles and spirit of the present invention belong to the protection scope of the present invention.
Claims (10)
1. The utility model provides a special automatic ladle of casting which characterized in that: including casting package crotch (1), constant flow casting package (3) have been pitched to casting package crotch (1) front end, and the rear end is connected on perpendicular slip table (9) through rotary connecting part (13), there are convex vertical slider (91) perpendicular slip table (9) bottom plate both sides, install on hydraulic pressure car connecting piece (8) perpendicular slip table (9), hydraulic pressure car connecting piece (8) have with slider (91) matched with vertical slide (81), slider (91) clamp in slide (81) of hydraulic pressure car connecting piece (8).
2. The automatic casting ladle according to claim 1, wherein: the constant-flow casting ladle (3) comprises a casting ladle body (31) with a square opening at the upper part, a constant-flow casting opening (32) is formed in the center of one side edge of the opening of the casting ladle body (31), two side faces, adjacent to the face where the constant-flow casting opening (32) is located, of the casting ladle body (31) are sector faces, the face opposite to the face where the constant-flow casting opening (32) is located and the bottom face are integrated into a whole in an arc shape, and a lifting lug (34) is arranged at the upper part of each sector side face.
3. The automatic casting ladle according to claim 2, wherein: constant flow casting package (3) are in casting inclusion (31) opening part with the relative border of constant flow casting gate (32) is fixed with protective cover (4), protective cover (4) are including pivot (41), pivot (41) one end has support (33) that casting inclusion (31) upwards extended, the top of support (33) is fixed with protective cover pneumatic cylinder (5), the hydraulic stem end of protective cover pneumatic cylinder (5) is connected with the one end of pivot (41).
4. The automatic casting ladle according to claim 3, wherein: the middle of fork arms (11) on two sides of the front end of the casting ladle fork frame (1) is provided with a concave casting ladle forking part (12), the casting ladle forking part (12) is forked below lifting lugs (34) on two sides of the constant-flow casting ladle (3), one side of the casting ladle fork frame (1) is connected with a casting hydraulic cylinder (2), and the tail end of a hydraulic rod of the casting hydraulic cylinder (2) is connected with the lifting lugs (34) of the constant-flow casting ladle (3).
5. The automatic casting ladle according to claim 4, wherein: the hydraulic car connecting piece (8) is provided with a horizontal swinging hydraulic cylinder (6) on one side of the casting ladle fork frame (1) without the casting hydraulic cylinder (2), and the tail end of a hydraulic rod of the horizontal swinging hydraulic cylinder (6) is connected to the side surface of a front fork of the casting ladle fork frame (1).
6. The automatic casting ladle according to claim 5, wherein: and a weight measuring sensor (10) is fixed on the lower edge of the hydraulic vehicle connecting piece (8), and the top end of a weight measuring element of the weight measuring sensor (10) abuts against the lower edge of the bottom plate of the vertical sliding table (9).
7. The automatic casting ladle according to claim 6, wherein: an anti-bumping protection block (7) is further fixed at the center of the upper edge of the bottom plate of the vertical sliding table (9), and one side face of the anti-bumping protection block (7) abuts against the hydraulic vehicle connecting piece (8).
8. The automatic casting ladle according to claim 7, wherein: and the hydraulic vehicle connecting piece (8) is fixed on the electric forklift or on the movable rail hydraulic platform.
9. The automatic casting ladle according to any one of claims 1 to 8, wherein: and a temperature measuring sensor is additionally arranged on the constant-flow casting ladle (3).
10. The automatic casting ladle according to claim 9, wherein: video monitoring is also included.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021722531.9U CN212885011U (en) | 2020-08-18 | 2020-08-18 | Special automatic casting ladle of casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021722531.9U CN212885011U (en) | 2020-08-18 | 2020-08-18 | Special automatic casting ladle of casting |
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| Publication Number | Publication Date |
|---|---|
| CN212885011U true CN212885011U (en) | 2021-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021722531.9U Active CN212885011U (en) | 2020-08-18 | 2020-08-18 | Special automatic casting ladle of casting |
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| CN (1) | CN212885011U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115401191A (en) * | 2022-09-05 | 2022-11-29 | 钟金平 | Casting ladle with high protection performance and using method thereof |
-
2020
- 2020-08-18 CN CN202021722531.9U patent/CN212885011U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115401191A (en) * | 2022-09-05 | 2022-11-29 | 钟金平 | Casting ladle with high protection performance and using method thereof |
| CN115401191B (en) * | 2022-09-05 | 2023-10-10 | 湖南省正德耐磨材料有限公司 | Casting ladle for casting with high protection property and use method thereof |
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