CN212864994U - Steel wire rope rust removal device - Google Patents
Steel wire rope rust removal device Download PDFInfo
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- CN212864994U CN212864994U CN202021798609.5U CN202021798609U CN212864994U CN 212864994 U CN212864994 U CN 212864994U CN 202021798609 U CN202021798609 U CN 202021798609U CN 212864994 U CN212864994 U CN 212864994U
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Abstract
The application relates to the field of wire rope preparation equipment, especially, relate to a wire rope rust cleaning device, it includes the frame and sets up the rolling component in frame length direction one end, and rolling component one end is kept away from to the frame is equipped with the pickling bath, and the pickling bath internal rotation is connected with the cylinder, is equipped with the brush hair that is used for cleaning the wire rope surface on the inner wall of cylinder. The inner bottom surface of the pickling tank is fixedly connected with a first fixed pulley, and the diameter of one end, close to the first fixed pulley, of the roller is gradually increased along the axis direction close to the first fixed pulley. The steel wire rope rust removing device has the advantages that the steel wire rope rust removing is more uniform, the steel wire rope rust removing effect is improved, and the heat treatment quality of the steel wire rope is improved.
Description
Technical Field
The application relates to the field of steel wire rope preparation equipment, in particular to a steel wire rope rust removing device.
Background
The steel wire rope is a spiral steel wire bundle formed by twisting steel wires with mechanical property and geometric dimension meeting requirements together according to a certain rule, and comprises the steel wires, a rope core and lubricating grease. After the steel wire rope is woven, rust on the surface of the steel wire rope is removed, and the steel wire is subjected to heat treatment to improve the strength of the steel wire rope.
At present, a Chinese patent with an authorization publication number of CN203171402U discloses a sliding type steel wire rope rust removing device, which comprises two connecting installation bases and is characterized in that the two installation bases are both provided with oppositely arranged grooves, and more than one group of rust removing brushes are oppositely arranged in the grooves of the two installation bases; a pull ring is fixedly connected with the front end of one mounting seat, and a pull ring is fixedly connected with the rear end of the other mounting seat.
Aiming at the related technologies, the inventor thinks that the pull ring is pulled to drive the derusting brush to clean the surface of the steel wire rope, and the steel wire rope needs to be manually turned over in the cleaning process. The contact area of the steel wire rope and the derusting brush is limited, the overturning precision of the manually overturned steel wire rope is low, and the phenomenon of uneven cleaning caused by the overturning angle exists when the steel wire rope is cleaned, so that the heat treatment quality of the steel wire rope is influenced.
SUMMERY OF THE UTILITY MODEL
In order to remove rust more evenly to wire rope, promote wire rope rust cleaning effect, promote wire rope's heat treatment quality, this application provides a wire rope rust cleaning device.
The application provides a wire rope rust cleaning device adopts following technical scheme:
the utility model provides a wire rope rust cleaning device, includes the frame and sets up the rolling subassembly in frame length direction one end, rolling subassembly one end is kept away from to the frame is equipped with the pickling bath, the pickling bath internal rotation is connected with the cylinder, be equipped with the brush hair that is used for cleaning the wire rope surface on the inner wall of cylinder.
By adopting the technical scheme, the rack is used for arranging the winding assembly and the pickling tank; the winding component is used for winding the steel wire rope to pull the steel wire rope; the pickling tank is used for pickling the steel wire rope; the roller is used for driving the bristles to rotate; the brush hair removes rust on the surface of the steel wire rope. The rolling assembly rolls the steel wire rope, the steel wire rope is driven to be conveyed to the rolling assembly, the steel wire rope enters the pickling tank, the rust is of a conveying porous structure, an acid solution quickly permeates into the rust to react with the rust, the connection strength of the rust and the surface of the steel wire rope is greatly reduced, the brush hair on the roller brushes the steel wire rope, the rust falls off from the steel wire rope, the surface of the steel wire rope is more uniform in cleaning, the cleaning effect of the rust on the surface of the steel wire rope is improved, and the heat treatment quality of the steel wire rope is.
Preferably, the inner bottom surface of the pickling tank is provided with a first fixed pulley, and the diameter of one end, close to the first fixed pulley, of the roller is gradually increased along the axis direction close to the first fixed pulley.
Through adopting above-mentioned technical scheme, wire rope winding is on first fixed pulley, promotes the area of contact of wire rope and pickling pond internal acid solution, promotes wire rope reaction time in the acid solution, promotes the clean effect of acid solution to wire rope surface rust, further promotes the even degree that the rust on wire rope surface got rid of, promotes wire rope's heat treatment quality.
Preferably, the rack is fixedly connected with a driving motor, a rotating shaft of the driving motor is coaxially and fixedly connected with a worm, and the outer side wall of the roller is coaxially and fixedly connected with a worm wheel meshed with the worm.
By adopting the technical scheme, the driving motor is used for driving the worm to rotate; the worm is meshed with the worm wheel to perform transmission. The driving motor operation, the worm rotates under driving motor's drive, and the worm drives the worm wheel and rotates, and the worm wheel drives the cylinder and rotates, and the cylinder rotates the brush hair that drives in the cylinder and carries out fast-speed scrubbing to wire rope, and the rust on wire rope surface gets rid of more evenly, further promotes the clean effect of wire rope surface rust, further promotes wire rope's heat treatment quality.
Preferably, fixedly connected is to the shower nozzle of wire rope water spray in the frame, the shower nozzle has arranged a plurality ofly, a plurality ofly along frame length direction interval the shower nozzle is about frame width direction central line symmetric distribution, the frame bottom is equipped with the suction pump, the intercommunication has the conveyer pipe that is used for carrying water to the shower nozzle on the suction pump, the conveyer pipe all communicates with a plurality of shower nozzles.
By adopting the technical scheme, the spray head is used for washing the steel wire rope; the water pump is used for pumping water to the spray head; the delivery pipe is used for delivering water. The spray head washes the steel wire rope, acid solution remained on the surface of the steel wire rope is washed away, and iron filings adhered to the surface of the steel wire rope are separated from the surface of the steel wire rope under the washing of water flow, so that the cleaning uniformity of rust on the surface of the steel wire rope is further improved, and the heat treatment quality of the steel wire rope is further improved.
Preferably, the frame is close to rolling subassembly one end and is equipped with the air-blower, the air-blower sets up the bottom in the frame, the intercommunication has the blast pipe on the air-blower, the blast pipe is kept away from air-blower one end intercommunication and is had the shunt tubes, the shunt tubes has arranged many along frame length direction interval, many the shunt tubes runs through the frame towards wire rope.
By adopting the technical scheme, the blower is used for drying the residual water on the surface of the steel wire rope; the blast pipe is used for conveying air; the shunt pipe shunts air. The wind that the air-blower blew off is carried to the shunt tubes through the blast pipe, and the shunt tubes falls into the air current multistrand and blows to wire rope, weathers the water on wire rope surface, prevents that wire rope from having remaining moisture on wire rope surface to lead to rusty after the rolling, further promotes the homogeneity of getting rid of the rust, promotes wire rope's clean effect, further promotes wire rope's thermal treatment effect.
Preferably, the heating element is fixedly connected to the inner wall of the rack, and the blocking net is fixedly connected to the inner wall of the rack.
By adopting the technical scheme, the heating element is used for heating; the blocking net is used for preventing workers from being scalded. Heating element will be around air heating, and the shunt tubes blows the air that has heated to wire rope, promotes the rate of volatilizing of moisture on the wire rope, keeps off the net and prevents that the staff mistake from touching heating element and leading to the scald, prevents that wire rope from having remaining moisture on the wire rope surface to lead to rustting after the rolling, further promotes the homogeneity of getting rid of the rust, promotes wire rope's clean effect, further promotes wire rope's heat treatment effect.
Preferably, the inner wall of the rack is fixedly connected with a second fixed pulley.
Through adopting above-mentioned technical scheme, wire rope twines on the second fixed pulley, increases wire rope's stroke between the shunt tubes, promotes wire rope drying time between the shunt tubes, further promotes wire rope's drying effect, further promotes wire rope's thermal treatment effect.
Preferably, the rolling assembly comprises a rolling roller for rolling the steel wire rope and a speed reduction motor for driving the rolling roller to rotate, a rotating shaft of the speed reduction motor is connected with the rolling roller in a coaxial rotating mode, and the speed reduction motor is fixedly connected to the rack.
By adopting the technical scheme, the speed reducing motor operates to drive the driving motor to wind the steel wire rope, the wind-up roll pulls the steel wire rope to drive the steel wire rope to slowly move in the rack, the reaction time of the steel wire rope in the pickling tank is prolonged, the acid solution fully reacts with the iron rust on the steel wire rope, the removal uniformity of the iron rust on the steel wire rope is further improved, and the heat treatment quality of the steel wire rope is further improved.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the steel wire rope is pulled by the winding assembly to move in the rack and the pickling tank, an acid solution in the pickling tank reacts with iron rust on the surface of the steel wire rope, the connection strength of the iron rust and the surface of the steel wire rope is reduced under the action of the acid solution, the iron rust on the surface of the steel wire rope is brushed away by brushing of bristles, the cleaning uniformity of the steel wire rope is improved, and the heat treatment quality of the steel wire rope is improved;
2. the spray head is arranged to wash the steel wire rope, so that rust adhered to the surface of the steel wire rope is removed, the residue of the rust on the surface of the steel wire rope is reduced, the cleanliness of the surface of the steel wire rope is improved, and the heat treatment quality of the steel wire rope is further improved;
3. set up air-blower and shunt tubes and blow to wire rope, weather the moisture on wire rope surface, reduce the remaining moisture on wire rope surface, prevent to rust under the effect of moisture after the wire rope rolling, further promote wire rope's heat treatment quality.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.
Fig. 2 is a schematic diagram showing the internal structure of the rack.
Fig. 3 is a schematic view showing an internal structure of the drum.
Description of reference numerals: 1. a frame; 2. a winding component; 21. a wind-up roll; 22. a reduction motor; 3. a pickling tank; 4. a drum; 5. a drive motor; 6. a worm; 7. a worm gear; 8. a spray head; 9. a delivery pipe; 10. a water pump; 11. a shunt tube; 12. an air supply pipe; 13. a blower; 14. a first fixed pulley; 15. a second fixed pulley; 16. brushing; 17. blocking the net; 18. a heating element; 19. and (4) a collection tank.
Detailed Description
The present application is described in further detail below with reference to figures 1-3.
The embodiment of the application discloses wire rope rust cleaning device. Referring to fig. 1, the steel wire rope rust removing device comprises a frame 1 and a winding assembly 2 arranged at one end of the frame 1 in the length direction, wherein two supporting plates are fixedly connected to one end of the frame 1, which is far away from the winding assembly 2, and are arranged symmetrically with respect to the center of the frame 1 in the width direction, and a supporting roller for winding the stainless steel wire rope which is not removed is rotatably connected between the two supporting plates. The winding assembly 2 comprises a winding roller 21 for winding the steel wire rope and a speed reducing motor 22 for driving the winding roller 21 to rotate, the winding roller 21 is coaxially and fixedly connected with a rotating shaft of the speed reducing motor 22, and the speed reducing motor 22 is fixedly connected with the rack 1. The steel wire rope penetrates through the rack 1 from the supporting roller to be led to the winding roller 21 and wound on the winding roller 21, and the speed reducing motor 22 operates to drive the winding roller 21 to draw the steel wire rope.
Referring to fig. 2 and 3, a pickling tank 3 is arranged at one end, far away from the winding roller 21, of the frame 1, and a first fixed pulley 14 is fixedly connected to the inner bottom surface of the pickling tank 3. The steel wire rope is wound on the first fixed pulley 14, the first fixed pulley 14 lifts the travel of the steel wire rope in the pickling tank 3, the reaction time of the acid solution in the pickling tank 3 and the steel wire rope is prolonged, and the iron rust on the surface of the steel wire rope fully reacts with the acid solution. The rust is a loose porous structure, so that the rust can be conveniently removed by acid solution permeation, the adhesive force of the rust on the surface of the steel wire rope is reduced, and the rust can easily fall off from the surface of the steel wire rope. A roller 4 is rotatably connected to the inner side wall of the pickling tank 3, the axis of the roller 4 is parallel to the length direction of the rack 1, one end of the roller 4, which is close to the supporting roller, is directly and gradually enlarged towards the direction close to the supporting roller, and bristles 16 used for brushing the surface of a steel wire rope are fixedly connected to the inner wall of the roller 4. The steel wire rope penetrates through the roller 4, the bristles 16 in the roller 4 scrub the steel wire rope, and the iron rust loosened on the surface of the steel wire rope falls off under the scrubbing of the bristles 16, so that the cleaning uniformity of the iron rust on the surface of the steel wire rope is improved, and the heat treatment quality of the steel wire rope is improved.
Referring to fig. 1 and 2, a driving motor 5 is fixedly connected to the outer side wall of the frame 1, a rotating shaft of the driving motor 5 penetrates through the side wall of the frame 1 and extends towards the roller 4, a worm 6 is coaxially and fixedly connected to the rotating shaft of the driving motor 5, a worm wheel 7 meshed with the worm 6 is fixedly connected to the outer side wall of the roller 4, and the worm wheel 7 and the roller 4 are coaxially arranged. The driving motor 5 runs to drive the worm 6 to rotate, the worm wheel 7 and the worm 6 are driven to drive the roller 4 to rotate in the pickling tank 3, the brush bristles 16 in the roller 4 continuously scrub the steel wire rope, rust adhered to the surface of the steel wire rope is removed, the uniformity of the removal of the rust on the surface of the steel wire rope is improved, and the heat treatment quality of the steel wire rope is further improved.
Referring to fig. 1 and 2, a plurality of spray heads 8 are fixedly connected to the side wall of the rack 1, the spray heads 8 penetrate through the side wall of the rack 1, the spray heads 8 are arranged at intervals along the length direction of the rack 1, a collecting tank 19 for collecting waste water is arranged on the rack 1, and the spray heads 8 penetrate through the side wall of the collecting tank 19 and face a steel wire rope. The bottom of the rack 1 is provided with a water suction pump 10 used for pumping water to the spray nozzles 8, the water suction pump 10 is arranged below the collecting pool 19, the water suction pump 10 is communicated with a delivery pipe 9, and the delivery pipe 9 is communicated with the spray nozzles 8. The water is pumped by the water pump 10, the water is conveyed to the spray head 8 by the conveying pipe 9, and the steel wire rope is washed by the spray head 8. After the steel wire rope is brushed by the brush bristles 16, a part of rust is adsorbed on the surface of the steel wire rope due to the tension of the acid solution, the spray head 8 washes the rust adsorbed on the steel wire rope off, and meanwhile, the residual acid solution on the steel wire rope is cleaned, so that the uniformity of rust removal of the steel wire rope is further improved, and the heat treatment quality of the steel wire rope is improved.
Referring to fig. 1 and 2, one end of the frame 1, which is close to the winding roller 21, is provided with an air blower 13, the air blower 13 is arranged at the bottom of the frame 1, an air outlet of the air blower 13 is communicated with an air supply pipe 12, the air supply pipe 12 extends towards a steel wire rope, one end of the air supply pipe 12, which is far away from the exhaust fan, is communicated with a shunt pipe 11, the shunt pipe 11 is distributed at intervals along the length direction of the frame 1, the shunt pipes 11 are symmetrically distributed about the central line of the width direction of the frame 1. The air blower 13 blows air to the steel wire rope, the air flow is finally discharged from the multiple shunt tubes 11 along the air supply pipe 12, the air flow around the steel wire rope is accelerated, the evaporation rate of water on the steel wire rope is increased, the residual water on the rolled steel wire rope is reduced, the rusting condition of the steel wire rope after rolling is reduced, and the heat treatment quality of the steel wire rope is further improved.
Referring to fig. 1 and 2, a second fixed pulley 15 is fixedly connected to an inner wall of the frame 1. The steel wire rope is wound on the winding roller 21 after being wound on the second fixed pulley 15, the stroke of the steel wire rope is increased by the second fixed pulley 15, the blowing time of the air blower 13 to the steel wire rope is prolonged, the evaporation rate of moisture on the steel wire rope is increased, and the heat treatment quality of the steel wire rope is further improved.
Referring to fig. 1 and 2, a heating element 18 is horizontally and fixedly connected to an inner wall of the frame 1, the heating element 18 is specifically an electric heating wire, and a blocking net 17 is fixedly connected to the inner wall of the frame 1. The air flow blown out from the shunt pipe 11 blows air to the steel wire rope by heating of the heating element 18, and the heated air increases the evaporation rate of water on the steel wire rope, so that the heat treatment quality of the steel wire rope is further improved.
The implementation principle of the steel wire rope rust removing device in the embodiment of the application is as follows: the steel wire rope is driven by the winding roller 21 to wind on the winding roller 21, the steel wire rope is wound on the first fixed pulley 14, the steel wire rope is pickled in the pickling tank 3, and the roller 4 brushes the surface of the steel wire rope to remove rust. The spray head 8 washes the steel wire rope, iron rust on the surface of the steel wire rope is washed off, the shunt pipe 11 and the heating element 18 quickly evaporate water on the surface of the steel wire rope to dryness, the uniformity of rust removal of the steel wire rope is improved, and the heat treatment quality of the steel wire rope is improved.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (8)
1. A steel wire rope rust removing device is characterized in that: including frame (1) and set up rolling component (2) in frame (1) length direction one end, rolling component (2) one end is kept away from in frame (1) is equipped with pickling bath (3), pickling bath (3) internal rotation is connected with cylinder (4), be equipped with brush hair (16) that are used for cleaning the wire rope surface on the inner wall of cylinder (4).
2. A wire rope rust removing device according to claim 1, characterized in that: the inner bottom surface of the pickling tank (3) is provided with a first fixed pulley (14), and the diameter of one end, close to the first fixed pulley (14), of the roller (4) is gradually increased along the axis in the direction close to the first fixed pulley (14).
3. A wire rope rust removing device according to claim 1, characterized in that: fixedly connected with driving motor (5) on frame (1), coaxial fixedly connected with worm (6) in the pivot of driving motor (5), coaxial fixedly connected with and worm wheel (7) of worm (6) meshing on the lateral wall of cylinder (4).
4. A wire rope rust removing device according to claim 1, characterized in that: fixed connection is to shower nozzle (8) of wire rope water spray on frame (1), shower nozzle (8) are arranged a plurality ofly, a plurality of along frame (1) length direction interval shower nozzle (8) are about frame (1) width direction central line symmetric distribution, frame (1) bottom is equipped with suction pump (10), the intercommunication has conveyer pipe (9) that are used for carrying water to shower nozzle (8) on suction pump (10), conveyer pipe (9) all communicate with a plurality of shower nozzle (8).
5. A wire rope rust removing device according to claim 1, characterized in that: frame (1) is close to rolling subassembly (2) one end and is equipped with air-blower (13), air-blower (13) set up the bottom in frame (1), the intercommunication has blast pipe (12) on air-blower (13), blast pipe (12) are kept away from air-blower (13) one end intercommunication and are had shunt tubes (11), many have been arranged along frame (1) length direction interval in shunt tubes (11) many shunt tubes (11) run through frame (1) towards wire rope.
6. The wire rope rust removing device according to claim 5, characterized in that: the heating device is characterized in that a heating element (18) is fixedly connected to the inner wall of the rack (1), and a blocking net (17) is fixedly connected to the inner wall of the rack (1).
7. The wire rope rust removing device according to claim 5, characterized in that: and a second fixed pulley (15) is fixedly connected to the inner wall of the rack (1).
8. A wire rope rust removing device according to claim 1, characterized in that: winding subassembly (2) are including being used for rolling up wire rope wind-up roll (21) and being used for driving wind-up roll (21) pivoted gear motor (22), gear motor (22)'s pivot and wind-up roll (21) coaxial rotation are connected, gear motor (22) fixed connection is on frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021798609.5U CN212864994U (en) | 2020-08-25 | 2020-08-25 | Steel wire rope rust removal device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021798609.5U CN212864994U (en) | 2020-08-25 | 2020-08-25 | Steel wire rope rust removal device |
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| Publication Number | Publication Date |
|---|---|
| CN212864994U true CN212864994U (en) | 2021-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021798609.5U Active CN212864994U (en) | 2020-08-25 | 2020-08-25 | Steel wire rope rust removal device |
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| CN (1) | CN212864994U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114525513A (en) * | 2022-01-14 | 2022-05-24 | 马鞍山法尔盛科技有限公司 | Surface pretreatment process for steel wire processing |
| CN115254710A (en) * | 2022-09-30 | 2022-11-01 | 菏泽远东强亚新材料有限公司 | Cleaning device for be used for wire |
| CN116197158A (en) * | 2023-03-07 | 2023-06-02 | 江西正导精密线材有限公司 | Tin ash cleaning device for surface of tin-plated copper wire |
-
2020
- 2020-08-25 CN CN202021798609.5U patent/CN212864994U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114525513A (en) * | 2022-01-14 | 2022-05-24 | 马鞍山法尔盛科技有限公司 | Surface pretreatment process for steel wire processing |
| CN115254710A (en) * | 2022-09-30 | 2022-11-01 | 菏泽远东强亚新材料有限公司 | Cleaning device for be used for wire |
| CN115254710B (en) * | 2022-09-30 | 2023-01-17 | 菏泽远东强亚新材料有限公司 | Cleaning device for metal wire |
| CN116197158A (en) * | 2023-03-07 | 2023-06-02 | 江西正导精密线材有限公司 | Tin ash cleaning device for surface of tin-plated copper wire |
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