CN212813971U

CN212813971U - Extrusion forming device for hand-made brick tea production

Info

Publication number: CN212813971U
Application number: CN202021215880.1U
Authority: CN
Inventors: 刘鹏; 范文凯
Original assignee: Hunan Sanxie Intelligent Technology Co ltd
Current assignee: Hunan Sanxie Intelligent Technology Co ltd
Priority date: 2020-06-28
Filing date: 2020-06-28
Publication date: 2021-03-30
Anticipated expiration: 2030-06-28

Abstract

The utility model discloses an extrusion device is used in production of hand-made brick tea, including base and roof, the base rotates with the intermediate position of roof and is connected with the drive shaft: the driving shaft is fixedly provided with a plurality of tea brick seats, the tea brick seats are provided with forming openings, and the top plate is sequentially provided with a feeding structure, a material arranging structure, a forming structure and a discharging structure which are matched with the forming openings around the driving shaft; and the base is also provided with a driving device for controlling the driving shaft. This scheme is through feeding structure, material all in one piece structure, shaping structure and the blanking structure that sets gradually on a plurality of tea brick seats and the roof in the drive shaft, can carry out the full process processing of polylith brick tea simultaneously, has promoted production efficiency greatly, and degree of automation is high.

Description

Extrusion forming device for hand-made brick tea production

Technical Field

The utility model belongs to the technical field of the brick tea preparation, especially, belong to a manual extrusion device for brick tea production.

Background

As the name suggests, brick tea is tea with the shape like brick, which is a representative compressed tea, and is block tea pressed by tea leaves, tea stems and sometimes tea dust.

The brick tea can be divided into several types such as green brick tea, rice brick tea, black brick tea, flower brick tea, Fuzhuan tea, kang brick tea and the like according to different raw materials and manufacturing processes, the forming process of the brick tea is to steam the tea, the brick-shaped tea blocks are obtained by extrusion forming, most of the traditional brick tea is pressed by hand-building moulds, which not only wastes time and labor, meanwhile, the stability is difficult to ensure, so that many tea factories adopt a mechanical pressing mode for forming, an operator only needs to lay tea leaves on a pressing base and then push the pressing base into a pressing machine, can be pressed and formed, the time-consuming and labor-consuming manual hammering procedure is saved, but the prior mechanical pressing equipment still needs to manually place tea leaves and take out tea bricks, the automation degree is lower, meanwhile, the situation that the amount of tea leaves is difficult to control in the process of manually placing the tea leaves is the same, and the stability of the quality of the brick tea is difficult to guarantee.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a: the extrusion forming device for the hand-made brick tea production is high in automation degree and stable in finished product quality.

The utility model adopts the technical scheme as follows:

the utility model provides a manual construction is extrusion device for brick tea production, includes base and roof, the base rotates with the intermediate position of roof to be connected with the drive shaft: the driving shaft is fixedly provided with a plurality of tea brick seats, the tea brick seats are provided with forming openings, and the top plate is sequentially provided with a feeding structure, a material arranging structure, a forming structure and a discharging structure which are matched with the forming openings around the driving shaft; and the base is also provided with a driving device for controlling the driving shaft. The feeding structure, material all in one piece structure, shaping structure and the blanking structure that set gradually on a plurality of tea brick seats and the roof in the drive shaft can carry out the full process processing of polylith tea brick simultaneously to switch to a back process through the drive shaft and produce after the single process is accomplished, promoted production efficiency greatly, degree of automation is high, simultaneously, because whole process does not have artifical the participation, has improved the stability of finished product quality.

Preferably, the driving device comprises a driving motor arranged in the base, a driving gear is arranged on a rotating shaft of the driving motor, and a driving gear ring matched with the driving gear is arranged at the end part of the driving shaft. The setting of driving motor, drive gear and drive ring gear can guarantee the stability of action process and location process, and during the in-service use, drive gear every drives the drive ring gear and rotates 90 back, and the lag is waited each structure to move the back for a period, drives the drive ring gear once more and rotates 90 (because be four-step process in this scheme, therefore rotate 90, during the in-service use, also can add the process, if the process of steaming, the corresponding emergence transform of turned angle can).

Preferably, the feeding structure comprises a feeding chamber, a discharging pipe is communicated with the bottom end of the feeding chamber, and a control switch is arranged on the discharging pipe. The setting of feed chamber for place tealeaves raw materials, control switch's setting on the discharging pipe then can come control tealeaves volume through the on-time of adjusting control switch, guarantees the uniformity that single tealeaves volume was put into.

Preferably, the free end of the discharge pipe is provided with a material distribution area, a plurality of material distribution plates are arranged in the material distribution area, and the material distribution area is arranged towards the forming opening. Divide the setting of material partition board in the material district, can evenly arrange the shaping mouth in with raw materials tealeaves dispersion, avoid tealeaves to concentrate in the intermediate position of shaping mouth, be convenient for suppress.

Preferably, the material arranging structure comprises a material arranging motor connected with the top plate, a first telescopic rod is arranged on a rotating shaft of the material arranging motor, a material arranging claw is arranged at one end, far away from the material arranging motor, of the first telescopic rod, and the material arranging claw faces the forming opening. The setting of material all in one piece motor, first telescopic link and material all in one piece claw, when the brick tea seat moves to material all in one piece claw below, can extend material all in one piece claw to the shaping mouth through first telescopic link in, open material all in one piece motor afterwards and push away the tie with shaping mouth interior tealeaves, the roughness of tealeaves before further having improved the suppression, the back process operation of being convenient for.

Preferably, the forming structure comprises a second telescopic rod, a connecting block is fixedly arranged on a piston of the second telescopic rod, an extrusion plate is fixedly arranged on the connecting block, and the extrusion plate is matched with the forming opening in size. With the setting of shaping mouthful size complex stripper plate on the second telescopic link, when the tea brick seat moves to the stripper plate below, can push tea brick seat propelling movement to the shaping intraorally through the second telescopic link, extrude shaping intraoral tealeaves, when the tea brick is pressed to predetermined size, return the stripper plate again to this guarantees the stability of finished product tea brick size.

Preferably, the blanking structure includes the third telescopic link, the brick pushing block has been set firmly on the piston of third telescopic link, the articulated flitch that is provided with down in bottom of tea brick seat, be provided with on the base with lower flitch complex unloading hole, the unloading hole with the brick pushing block corresponds the setting. Flitch and setting of unloading hole about the base under the brick tea seat bottom, when brick tea seat moves to unloading hole top, the flitch can turn down under the action of gravity down, push away the setting of fragment of brick, then can descend and push away the brick tea seat with the brick tea, the brick tea then falls out by the unloading hole, and when the brick tea seat breaks away from unloading hole position, the flitch then returns the normal position along articulated department under the propelling movement of unloading hole lateral wall down, with the involution of brick tea seat bottom, subsequent feeding operation of being convenient for, with this, need not extra power component, can reach automatic row material, the purpose of closing, therefore, the clothes hanger is strong in practicability.

Preferably, a material guiding plate is arranged in the base around the blanking hole. The setting of guide flitch then is used for drawing the brick tea out by the unloading hole, avoids it to be detained in the base, causes the influence to subsequent ejection of compact.

To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:

1. the utility model discloses in, through feeding structure, material all in one piece structure, shaping structure and the blanking structure that sets gradually on a plurality of tea brick seats and the roof in the drive shaft, can carry out the full process processing of polylith tea brick simultaneously, promoted production efficiency greatly, degree of automation is high.

2. The utility model discloses in, through dividing the setting of material separating plate and material all in one piece motor, material all in one piece claw in the material district, can promote shaping intraoral tealeaves to even, level and smooth before the suppression, the subsequent suppression operation of being convenient for has improved the stability of finished product quality.

3. The utility model discloses in, through the setting of material hole under articulated lower flitch and the base that sets up, the flitch can screw out down when brick tea seat moves to the unloading position, and automatic falling out of brick tea in the shaping mouth when brick tea seat breaks away from the unloading position, and the lower flitch will be screwed up again, covers the bottom, and whole process need not additionally to add power component, simple structure, and convenient to use, the practicality is strong.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic structural view of the tea brick seat of the present invention at the position of the feeding structure.

Fig. 2 is a schematic structural view of the tea brick seat of the present invention at the position of the material arrangement structure.

Fig. 3 is a schematic structural view of the tea brick seat of the present invention at the forming structure position.

Fig. 4 is the structural schematic diagram of the brick tea holder of the present invention at the position of the blanking structure.

Fig. 5 is an enlarged schematic view of region a in fig. 1.

The labels in the figure are: 1-base, 2-top plate, 3-driving shaft, 4-tea brick seat, 5-forming opening, 6-driving motor, 7-driving gear, 8-driving gear ring, 9-feeding chamber, 10-discharging pipe, 11-control switch, 12-material distributing area, 13-material distributing plate, 14-material distributing motor, 15-first telescopic rod, 16-material distributing claw, 17-second telescopic rod, 18-connecting block, 19-extrusion plate, 20-third telescopic rod, 21-brick pushing block, 22-material discharging plate, 23-material discharging hole and 24-material guiding plate.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention, i.e., the described embodiments are only some, but not all embodiments of the invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiment of the present invention, all other embodiments obtained by the person skilled in the art without creative work belong to the protection scope of the present invention.

It is noted that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

As shown in fig. 1, 2, 3 and 4, the extrusion molding device for producing the hand-made brick tea comprises a base 1 and a top plate 2, wherein a driving shaft 3 is rotatably connected between the base 1 and the top plate 2: a plurality of tea brick seats 4 are fixedly arranged on the driving shaft 3, forming openings 5 are formed in the tea brick seats 4, and a feeding structure, a material arranging structure, a forming structure and a discharging structure which are matched with the forming openings 5 are sequentially arranged on the top plate 2 around the driving shaft 3; the base 1 is also provided with a driving device for controlling the driving shaft 3.

Specifically, as shown in fig. 1, 2 and 3, the driving device includes a driving motor 6 disposed in the base 1, a driving gear 7 is disposed on a rotating shaft of the driving motor 6, and a driving gear ring 8 engaged with the driving gear 7 is disposed at an end of the driving shaft 3.

Specifically, as shown in fig. 1, the feeding structure includes a feeding chamber 9, a discharging pipe 10 is communicated with a bottom end of the feeding chamber 9, and a control switch 11 is arranged on the discharging pipe 10.

Specifically, as shown in fig. 1 and 5, a material distributing area 12 is disposed at a free end of the discharging pipe 10, a plurality of material distributing plates 13 are disposed in the material distributing area 12, and the material distributing area 12 is disposed toward the forming opening 5.

Specifically, as shown in fig. 2, the monolith structure includes a monolith motor 14 connected to the top plate 2, a first telescopic rod 15 is disposed on a rotating shaft of the monolith motor 14, a monolith claw 16 is disposed at an end of the first telescopic rod 15 away from the monolith motor 14, and the monolith claw 16 is disposed toward the forming opening 5.

Specifically, as shown in fig. 3, the forming structure includes a second telescopic rod 17, a connecting block 18 is fixedly disposed on a piston of the second telescopic rod 17, an extrusion plate 19 is fixedly disposed on the connecting block 18, and the extrusion plate 19 and the forming opening 5 are arranged in a size-matched manner.

Specifically, as shown in fig. 4, the blanking structure includes a third telescopic rod 20, a brick pushing block 21 is fixedly arranged on a piston of the third telescopic rod 20, a blanking plate 22 is hinged to the bottom end of the tea brick seat 4, a blanking hole 23 matched with the blanking plate 22 is formed in the base 1, and the blanking hole 23 corresponds to the brick pushing block 21.

Specifically, as shown in fig. 1 and 3, a material guiding plate 24 is disposed around the blanking hole 23 in the base 1.

In the using process, the driving motor 6 can periodically control the driving gear ring 8 to rotate for 90 degrees; when the tea brick seat 4 moves to the lower part of the material distribution area 12, the control switch 11 is opened, tea leaves in the feeding chamber 9 enter the material distribution area 12 through the discharge pipe 10 and are uniformly paved in the forming opening 5 under the action of the material distribution plate 13, and the control switch 11 is automatically closed after the opening time reaches the designated time and returns to the original position; when the tea brick seat 4 moves to the position below the material arranging claw 16, the first telescopic rod 15 extends out, the material arranging claw 16 extends into the forming opening 5, the material arranging motor 14 is started to drive the material arranging claw 16 to rotate, tea leaves in the forming opening 5 are pushed to be uniform and flat, and then the first telescopic rod 15 is retracted and returned to the original position; when the tea brick seat 4 moves to the position below the extrusion plate 19, the second telescopic rod 17 extends out to drive the extrusion plate 19 to enter the forming port 5 to press tea leaves, and when the downward distance reaches a specified distance, the second telescopic rod 17 is retracted to return to the original position; when the brick tea seat 4 moves to the position below the brick pushing block 21, the third telescopic rod 20 extends out to drive the brick pushing block 21 to enter the forming opening 5, meanwhile, the blanking plate 22 rotates downwards under the action of gravity, brick tea falls out from the blanking opening under the pushing action of the brick pushing block 21, then, the third telescopic rod 20 is retracted and returned to the original position, and the blanking plate 22 is automatically retracted when the driving shaft 3 rotates for the next time; through the continuous transform of the head and the tail of above-mentioned four positions, can realize the automatic molding process of brick tea, the staff only need regularly to the feed chamber 9 in the tealeaves raw materials supplement can, degree of automation is high, finished product stable quality, the practicality is strong.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides a manual construction is extrusion device for brick tea production, includes base (1) and roof (2), its characterized in that, the intermediate position of base (1) and roof (2) is rotated and is connected with drive shaft (3):

a plurality of tea brick seats (4) are fixedly arranged on the driving shaft (3), forming openings (5) are formed in the tea brick seats (4), and a feeding structure, a material arranging structure, a forming structure and a discharging structure which are matched with the forming openings (5) are sequentially arranged on the top plate (2) around the driving shaft (3);

the base (1) is also provided with a driving device for controlling the driving shaft (3).

2. The extrusion forming device for producing the hand-made tea bricks as claimed in claim 1, wherein the driving device comprises a driving motor (6) arranged in the base (1), a driving gear (7) is arranged on a rotating shaft of the driving motor (6), and a driving gear ring (8) matched with the driving gear (7) is arranged at the end part of the driving shaft (3).

3. The extrusion forming device for producing the hand-made tea bricks, as claimed in claim 1, wherein the feeding structure comprises a feeding chamber (9), a discharging pipe (10) is communicated with the bottom end of the feeding chamber (9), and a control switch (11) is arranged on the discharging pipe (10).

4. The extrusion molding device for producing hand-made tea bricks according to claim 3, wherein a material distribution area (12) is arranged at the free end of the material outlet pipe (10), a plurality of material distribution plates (13) are arranged in the material distribution area (12), and the material distribution area (12) is arranged towards the molding opening (5).

5. The extrusion molding device for producing the hand-made brick tea as claimed in claim 1, wherein the monolith structure comprises a monolith motor (14) connected to the top plate (2), a first telescopic rod (15) is arranged on a rotating shaft of the monolith motor (14), a monolith claw (16) is arranged at one end of the first telescopic rod (15) far away from the monolith motor (14), and the monolith claw (16) is arranged towards the molding opening (5).

6. The extrusion molding device for producing the hand-made brick tea as claimed in claim 1, wherein the molding structure comprises a second telescopic rod (17), a connecting block (18) is fixedly arranged on a piston of the second telescopic rod (17), an extrusion plate (19) is fixedly arranged on the connecting block (18), and the extrusion plate (19) is matched with the molding opening (5) in size.

7. The extrusion molding device for producing the hand-made tea bricks according to any one of claims 1 to 6, wherein the blanking structure comprises a third telescopic rod (20), a brick pushing block (21) is fixedly arranged on a piston of the third telescopic rod (20), a blanking plate (22) is hinged to the bottom end of the tea brick seat (4), a blanking hole (23) matched with the blanking plate (22) is formed in the base (1), and the blanking hole (23) is arranged corresponding to the brick pushing block (21).

8. The extrusion molding device for producing hand-made tea bricks according to claim 7, wherein a material guiding plate (24) is arranged around the blanking hole (23) in the base (1).