CN212792093U - Incomplete membrane high pressure water flushing facilities - Google Patents
Incomplete membrane high pressure water flushing facilities Download PDFInfo
- Publication number
- CN212792093U CN212792093U CN202021176630.1U CN202021176630U CN212792093U CN 212792093 U CN212792093 U CN 212792093U CN 202021176630 U CN202021176630 U CN 202021176630U CN 212792093 U CN212792093 U CN 212792093U
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- China
- Prior art keywords
- water
- plastic film
- film residue
- straw
- residual film
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- Expired - Fee Related
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 138
- 238000011010 flushing procedure Methods 0.000 title claims abstract description 7
- 239000012528 membrane Substances 0.000 title abstract description 16
- 239000010902 straw Substances 0.000 claims abstract description 64
- 239000002985 plastic film Substances 0.000 claims abstract description 31
- 229920006255 plastic film Polymers 0.000 claims abstract description 31
- 238000005406 washing Methods 0.000 claims abstract description 17
- 239000002131 composite material Substances 0.000 claims description 36
- 239000007921 spray Substances 0.000 claims description 12
- 238000004064 recycling Methods 0.000 claims description 3
- 239000008400 supply water Substances 0.000 claims 1
- 239000008187 granular material Substances 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000013049 sediment Substances 0.000 abstract description 3
- 150000001875 compounds Chemical class 0.000 abstract 7
- 239000002689 soil Substances 0.000 description 15
- 238000004140 cleaning Methods 0.000 description 14
- 238000007599 discharging Methods 0.000 description 12
- 230000009471 action Effects 0.000 description 5
- 238000007667 floating Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 210000003813 thumb Anatomy 0.000 description 1
Images
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- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
The utility model provides a plastic film residue water under high pressure flushing device, comprising a water storage tank, be provided with compound basin in the storage water tank, compound basin front end upper portion is provided with a plurality of water under high pressure nozzle, compound basin distal end is provided with plastic film residue elevator, the rivers water pump is connected to compound basin front end to send water so that produce rivers in the compound basin to compound basin, still be provided with straw plastic film residue reposition of redundant personnel shuttle in the compound basin, straw plastic film residue reposition of redundant personnel shuttle is located between high pressure nozzle and the plastic film residue elevator, straw plastic film residue reposition of redundant personnel shuttle upper surface is the plane, and the lower surface is streamline arc, straw plastic film residue reposition of redundant personnel shuttle upper surface is provided with the guide plate of V-arrangement, the guide plate both sides are provided with the storage sediment basket. The utility model provides a pair of incomplete membrane water under high pressure washing equipment, high-pressure rivers wash technology and make incomplete membrane retrieve the granule ash content of granulating again and reduced more than 3%, and granule transparency and tensile strength obviously improve, and the selling price per ton can improve more than 100 yuan.
Description
Technical Field
The utility model belongs to farmland plastic film recovery processing machinery, in particular to incomplete membrane water under high pressure washing equipment.
Background
A revolution in agricultural development in China in the 90 s is that farmland mulching films are used, so that crop yield is doubled, quality is improved, but the mulching films are disposable, in autumn and spring every year, recovered residual films are piled up like mountains and are all burnt and buried in soil, air quality is seriously affected, land resources are damaged, the main reason is that most of the residual films are below 0.008 mm, the content of soil can reach 20:1 at most, and the problems that straw and the residual films are mixed together and how to separate are solved, so far, no ideal technology and equipment are available. The traditional treatment process causes cost loss and even door closing of many enterprises, so nobody is willing to treat residual films, a large amount of residual films seriously damage the natural environment of China every year, and the recovery and reutilization of the residual films become problems to be solved urgently in the current farmland development.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects and the deficiencies of the prior art, the embodiment of the utility model provides an incomplete membrane high pressure water washing equipment. The technical scheme is as follows:
the utility model provides a residual film high-pressure water washing device, which comprises a water storage tank, wherein a composite water tank is arranged in the water storage tank, a plurality of high-pressure water spray nozzles are arranged at the upper part of the front end of the composite water tank, a residual film material lifting machine is arranged at the far end of the composite water tank, and the front end of the composite water tank is connected with a water flow water pump so as to send water to the composite water tank to generate water flow in the composite water tank;
the straw plastic film residue shunt shuttle is characterized in that a straw plastic film residue shunt shuttle is further arranged in the composite water tank, the straw plastic film residue shunt shuttle is located between a high-pressure water spray head and a plastic film residue lifting machine, the upper surface of the straw plastic film residue shunt shuttle is a plane, the lower surface of the straw plastic film residue shunt shuttle is a streamline arc shape, the straw plastic film residue shunt shuttle is arranged 2-3cm below the water surface of the composite water tank, a V-shaped guide plate is arranged on the upper surface of the straw plastic film residue shunt shuttle, the upper end surface of the guide plate is not lower than the water surface of the composite water tank, the V-shaped sharp corner.
Preferably, the feeding hole of the residual film lifter is positioned at the lower side of the straw residual film shunting shuttle.
Preferably, the water flow pump is connected with the water storage tank so as to send water in the water storage tank into the composite water tank for recycling
Preferably, the high-pressure water spray head is connected with the water storage tank through a high-pressure water pump.
The utility model provides a pair of incomplete membrane high pressure water washing equipment, rivers and incomplete membrane are through tens high pressure nozzle below, and incomplete membrane rolls the incomplete membrane of flow direction straw reposition of redundant personnel shuttle from top to bottom under washing of high pressure rivers, and the effect that high pressure rivers washed the incomplete membrane is better than the tradition thumb wheel rinsing more than 2 times. The straw residual film shunt shuttle is designed like that one surface of an airplane wing is a plane, the other surface of the airplane wing is a streamline circular arc, a V-shaped guide plate is arranged on the plane, the plane is upwards and downwards inverted in an arc shape and is arranged at a position 2-3cm away from the water surface of the composite water tank, the composite water tank divides water flow into an upper part and a lower part, and the upper water flow flows out of the composite water tank along the V-shaped guide plate through the upper plane of the straw residual film shunt shuttle and enters the slag storage baskets arranged at two sides of. The lower water flow passes through the lower arc surface of the straw residual film shunting shuttle, the flow speed of the lower water flow is accelerated under the action of the arc surface, and a certain negative pressure is generated with the upper water flow, according to the difference of buoyancy of the straw and the residual film in water, the straw floating on the surface of the water flow flows into the residue storage basket along with the water flow with the depth of 2-3cm on the straw residual film shunting shuttle along the V-shaped guide plate, the residual film floating below the water flow flows into the residual film lifting machine through the lower arc surface of the straw residual film shunting shuttle under the action of the water flow negative pressure of the straw residual film shunting shuttle, and the residual film lifting machine lifts the residual film out of the water and sprays out of the spraying port under the driving of a third driving motor, so that the high-pressure water cleaning of the residual film and the.
The utility model provides a pair of incomplete membrane water under high pressure washing equipment, high-pressure rivers wash technology and make incomplete membrane retrieve the granule ash content of granulating again and reduced more than 3%, and granule transparency and tensile strength obviously improve, and the selling price per ton can improve more than 100 yuan.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a high-pressure cleaning system for plastic film residue soil removal and separation provided in the present embodiment;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic view of a residual film soil remover provided in the present embodiment;
FIG. 4 is a top view of FIG. 3;
FIG. 5 is a schematic view of a straw separator for residual film provided in the present embodiment;
FIG. 6 is a top view of FIG. 5;
FIG. 7 is a schematic view of a high-pressure washing apparatus for residual films provided in the present embodiment;
fig. 8 is a top view of fig. 7.
Reference numerals: 1-residual film soil removing machine, 11-feeding box, 12-first guide wheel, 13-second guide wheel, 14-third guide wheel, 15-cam, 16-fence type annular conveying belt, 17-main driving wheel, 18-bracket, 181-bracket plate, 19-first driving motor, 2-residual film straw separator, 21-suction pipeline, 22-first feeding fan, 23-feeding pipeline, 24-drum sieve, 241-drum feeding end, 242-drum discharging end, 25-second driving motor, 251-gear, 26-spiral propelling blade, 27-drum supporting guide wheel, 28-residual film collecting disc, 29-gear ring, 210-screen mesh, 211-discharging pipeline, 212-second feeding fan, 213-feeding pipeline, 3-residual film straw separator, 31-water storage tank, 310-residue storage basket, 32-composite water tank, 33-high pressure water spray head, 34-straw residual film shunt shuttle, 35-residual film lifter, 351-spray opening, 36-high pressure water pump, 37-water flow pump, 38-third driving motor, 39-V-shaped guide plate, 310-residue storage basket, 4-residual film crusher, 5-friction cleaner, 51-water pump, 6-a conveying device and 7-b conveying device.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clear, embodiments of the present invention will be described in further detail with reference to fig. 1 to 8.
The utility model provides a residual film high pressure water washing equipment, as shown in fig. 7-8, including storage water tank 31, composite flume 32, straw residual film reposition of redundant personnel shuttle 34, storage sediment basket 310 and residual film elevator 35, residual film elevator 35 is equipped with material spraying mouth 351, composite flume 32 is arranged in storage water tank 31, sets up high pressure water shower nozzle 33 in composite flume 32, straw residual film reposition of redundant personnel shuttle 34 is the wing structure, and one side is the plane, and one side is the streamline arc, with the plane upwards, the arc surface is installed downwards in composite flume 32, 2-3cm below the surface of water, storage sediment basket 310 is two and flushes with straw residual film reposition of redundant personnel shuttle 34, and the symmetry is installed in the outside of composite flume 32 around;
a V-shaped guide plate 39 is arranged on the plane of the straw residual film shunting shuttle 34, the direction of the V-shaped guide plate 39 is the same as that of water flow, and the sharp corner of the V shape faces the water inlet direction;
the high-pressure water spray 33 is connected with the high-pressure water pump 36 through a pipeline, and the water flow pump 37 is simultaneously connected with the water storage tank 31 and the composite water tank 32 through pipelines.
The plastic film residue lifter 35 has a third drive motor 38.
As shown in fig. 1-2, the residual film high-pressure water washing device 3 is a part of a residual film soil-removing and straw-separating high-pressure cleaning system, and the residual film soil-removing and straw-separating high-pressure cleaning system comprises a residual film soil-removing machine 1, a residual film pulverizer 4, a residual film straw separator 2, a friction cleaning machine 5 and a residual film high-pressure water washing device 3;
the residual film soil removing machine 1 is connected with a feeding hopper of a residual film crusher 4 through a conveying device a, and the material suction pipeline 21 is connected with a discharging hopper of the residual film crusher 4; the feeding pipeline 23 is connected with the feeding end 241 of the drum screen, the discharging pipeline 211 is connected with the discharging end 242 of the drum screen, the feeding pipeline 213 is connected with the cyclone type charging barrel of the friction cleaning machine 5, and the discharging port of the friction cleaning machine 5 is connected with the composite water tank 32 of the residual film straw separator 3 through a b conveying device.
The conveying device a and the conveying device b are both linear conveying belts.
As shown in fig. 3-4, the residual film soil removing machine comprises a feeding box 11, a bracket 18 is fixedly connected with the bottom of the feeding box, the bracket 18 comprises bracket plates 181 which are symmetrically arranged in front and back, and a feeding device is arranged in the middle of the bracket 18.
The feeding device comprises a first driving motor 19, a first guide wheel 12, a second guide wheel 13 and a third guide wheel 14, a main driving wheel 17 is arranged on the first driving motor 19, an annular fence type conveying belt 16 is arranged on the first guide wheel 12, the second guide wheel 13, the third guide wheel 14 and the main driving wheel 17, and two cams 15 are further arranged in the middle of the fence type annular conveying belt 16 and are arranged at intervals along the fence type annular conveying belt 16.
The residual film put into the feeding box 11 is conveyed while being vibrated through the 2-level cam vibration 15 and the fence conveying belt 16, a large amount of soil and a small amount of straws fall down from the gaps of the fence, 70% of the soil and the small amount of straws in the residual film can be removed, and the first separation of the residual film and the straws is realized.
As shown in fig. 5-6, the residual film straw separator 2 comprises a feeding device, a drum screen and a discharging device, wherein the feeding device comprises a suction pipeline 21, a first feeding fan 22 and a feeding pipeline 23;
the drum screen 24 is provided with a drum feeding end 241 and a drum discharging end 242;
the discharging device comprises a discharging pipeline 211, a second feeding fan 212 and a feeding pipeline 213.
The drum screen 24 comprises a screen 210, a spiral propelling blade 26 is arranged in the drum screen 24, the discharge end 242 of the drum is provided with a residual film gathering device 28, the residual film gathering device 28 and the drum screen 24 are of a split structure, and a discharge pipeline 211 of the discharge device is connected with the residual film gathering disc 28;
and a driving mechanism and a supporting mechanism are arranged on the outer side of the rotary screen 24.
The driving mechanism comprises a second driving motor 25 and a gear 251 connected to the end part of the shaft of the second driving motor, and a gear ring 29 fixedly arranged on the outer side of the rotary screen is meshed with the gear 251.
The supporting mechanism is a pair of roller supporting guide wheels 27 which are arranged at two ends of the drum screen 24, and the roller supporting guide wheels 27 are symmetrically distributed along the front and back of the drum screen 24.
The residual membrane soil removal separation high-pressure cleaning system has the working process that:
1. the loader puts the residual film into a feeding box 11 of the residual film soil removing machine 1, more than 70% of soil and a small part of straws in the residual film are removed through the vibration of two cams 15 and the conveying of a fence conveying belt 16, and the residual film is sent into a residual film crusher 4 through a conveying device a to be crushed;
2. the crushed residual films and straws are sent into a residual film and straw separator 2 through a material suction pipeline 21 by a first feeding fan 22 and blown into a roller feeding end 241, a second driving motor 25 drives a gear ring 29 to enable a rotary screen 24 to rotate, the straws are small in size and can quickly fall into the bottom of the rotary screen 24 and fall through a screen 210 according to the principle that different substances move in different tracks in the air, the residual films floating in the rotary screen 24 are continuously concentrated at the bottom of a non-rotating residual film collecting disc 28 at a roller discharging end 242 under the action of flowing air generated by the first feeding fan 22 and a spiral pushing blade 26 in the rotary screen 24, and the residual films concentrated at the bottom of the residual film collecting disc 28 are sucked by a second feeding fan 212 through a discharging pipeline 211 and then are sent into a cyclone type charging barrel mounted on the residual film and straw separator 5 through the feeding pipeline 213;
3. the residual film enters a friction cleaning machine 5, meanwhile, clear water in the sedimentation tank is sent into the friction cleaning machine 5 by a water pump 51 to carry out friction cleaning on the residual film, and the residual film after friction cleaning is sent into a composite water tank 32 of a residual film straw separator 3 by a b conveying device 7;
4. the residual film cleaned by friction is sent to the composite water tank 32, and simultaneously, the water in the water storage tank 31 is sent to the composite water tank 32 by the water flow pump 37 for recycling. Water flow and residual films pass through the lower part of the tens of high-pressure spray heads 33, the residual films roll up and down to flow to the straw residual film shunting shuttle 34 under the washing of the high-pressure water flow, and the effect of washing the residual films by the high-pressure water flow is more than 2 times better than that of the traditional shifting wheel rinsing, namely the effect of washing the residual films by the shifting wheel rinsing with a 10-meter long water tank is the same as that of washing the residual films by the high-pressure water flow with a 5-meter long water tank. The straw plastic film residue shunt shuttle 34 is designed like that one side of an airplane wing is a plane, the other side of the airplane wing is a streamline circular arc, 2 guide plates 39 forming a V shape are arranged on the plane, the guide plates are upwards arranged by the plane, the arc is downwards inversely arranged at the position 2 to 3 centimeters away from the water surface of the composite water tank 32, the water flow is divided into an upper part and a lower part, and the upper water flow flows out of the composite water tank 32 along the V-shaped guide plates 39 through the upper plane of the straw plastic film residue shunt shuttle 34 and enters the slag storage baskets 310 arranged at two sides of the. The lower water flow passes through the lower arc surface of the straw residual film shunting shuttle 34, the flowing speed of the lower water flow is accelerated under the action of the arc surface, and certain negative pressure is generated with the upper water flow, according to the difference of buoyancy of the straw and the residual film in water, the straw floating on the surface of the water flow flows into the residue storage basket 310 along with the water flow with the depth of 2-3cm on the straw residual film shunting shuttle 34 along the V-shaped guide plate 39, the residual film floating below the water flow flows into the residual film lifter 35 through the lower arc surface of the straw residual film shunting shuttle 34 under the action of the water negative pressure of the straw residual film shunting shuttle 34, the residual film lifter 35 lifts the residual film out of the water and sprays out of the spraying port 351 under the driving of the third driving motor 38, and the high-pressure water cleaning of the residual film and the secondary separation of the straw are completed. The whole process of removing soil from the residual film, separating straw and washing with high-pressure water is completed.
The incomplete membrane process the utility model provides a incomplete membrane removes native separation high pressure cleaning system and handles the back, the advantage has following three:
firstly, the residual film soil removing machine 1 can remove more than 70% of soil in the residual film, reduces the abrasion of the residual film crusher 4, doubles the service life of the crushing blade, reduces the maintenance intensity and improves the working efficiency.
And secondly, the residual film straw separator 2 can remove more than 95% of straws in the residual film, so that the residual film granulation purity is improved, the service life of the regenerated particle filter screen is prolonged, and the yield is improved by more than 20%.
And thirdly, the high-pressure water flow flushing process of the residual film straw separator 3 reduces the content of the particle ash powder recovered from the residual film and re-granulated by more than 3 percent, obviously improves the particle transparency and tensile strength, and can improve the selling price per ton by more than 100 yuan.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (4)
1. The residual film high-pressure water washing equipment is characterized by comprising a water storage tank, wherein a composite water tank is arranged in the water storage tank, a plurality of high-pressure water spray heads are arranged at the upper part of the front end of the composite water tank, a residual film lifting machine is arranged at the far end of the composite water tank, and the front end of the composite water tank is connected with a water flow pump to supply water to the composite water tank so as to generate water flow in the composite water tank;
the straw plastic film residue shunt shuttle is characterized in that a straw plastic film residue shunt shuttle is further arranged in the composite water tank, the straw plastic film residue shunt shuttle is located between a high-pressure water spray head and a plastic film residue lifting machine, the upper surface of the straw plastic film residue shunt shuttle is a plane, the lower surface of the straw plastic film residue shunt shuttle is a streamline arc shape, the straw plastic film residue shunt shuttle is arranged 2-3cm below the water surface of the composite water tank, a V-shaped guide plate is arranged on the upper surface of the straw plastic film residue shunt shuttle, the upper end surface of the guide plate is not lower than the water surface of the composite water tank, the V-shaped sharp corner.
2. The plastic film residue high-pressure water flushing device as claimed in claim 1, wherein the feed inlet of the plastic film residue lifter is located on the lower side of the straw plastic film residue shunt shuttle.
3. The residual film high-pressure water flushing device as claimed in claim 1, wherein the water flow pump is connected with the water storage tank to feed water in the water storage tank into the composite water tank for recycling.
4. The residual film high-pressure water flushing device as claimed in claim 1, wherein the high-pressure water spray head is connected with the water storage tank through a high-pressure water pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021176630.1U CN212792093U (en) | 2020-06-23 | 2020-06-23 | Incomplete membrane high pressure water flushing facilities |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021176630.1U CN212792093U (en) | 2020-06-23 | 2020-06-23 | Incomplete membrane high pressure water flushing facilities |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212792093U true CN212792093U (en) | 2021-03-26 |
Family
ID=75096088
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021176630.1U Expired - Fee Related CN212792093U (en) | 2020-06-23 | 2020-06-23 | Incomplete membrane high pressure water flushing facilities |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212792093U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117000661A (en) * | 2023-09-28 | 2023-11-07 | 泰州东田电子有限公司 | Lead frame belt cleaning device with correct function |
-
2020
- 2020-06-23 CN CN202021176630.1U patent/CN212792093U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117000661A (en) * | 2023-09-28 | 2023-11-07 | 泰州东田电子有限公司 | Lead frame belt cleaning device with correct function |
| CN117000661B (en) * | 2023-09-28 | 2023-12-15 | 泰州东田电子有限公司 | Lead frame belt cleaning device with correct function |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210326 |