CN212791943U - Automatic rod length detection equipment - Google Patents
Automatic rod length detection equipment Download PDFInfo
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- CN212791943U CN212791943U CN202021530240.XU CN202021530240U CN212791943U CN 212791943 U CN212791943 U CN 212791943U CN 202021530240 U CN202021530240 U CN 202021530240U CN 212791943 U CN212791943 U CN 212791943U
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Abstract
The utility model discloses a member length automated inspection equipment, which comprises a support, turn right from a left side and set gradually on the last workstation of support and be used for depositing the member and can automatic member material loading to the member automatic feeding mechanism on member automatic feeding mechanism member automatic sequencing mechanism, a member automatic feeding mechanism for piecemeal material loading member, a member that is used for sending to member automatic feeding mechanism carries out the size automated inspection mechanism that length detected and is used for unloading to the member automatic classification shedding mechanism who collects the box according to size automated inspection mechanism result, collect the box and set up on the workstation down, it is provided with three kinds to collect the box, collect the box for normal member respectively, the box is collected to the overlength member and the box is collected to the overlength member. The utility model discloses can realize automatic range member, automatic feeding member, automated inspection member length, the automatic classification member of unloading, whole process is full-automatic, has saved the manpower, has improved detection speed greatly, picks the convenience.
Description
Technical Field
The utility model relates to a member length detection device, more specifically say, relate to a member length automatic check out test set.
Background
With the continuous development of the automobile industry, the gas spring support rod has become the most mainstream support rod of the automobile trunk. The length of the inner rod of the gas spring support rod needs to be measured after the inner rod is processed, the length of the inner rod needs to be measured, the inner rod is measured manually in the prior art, the inner rod is placed in different collecting boxes according to the measuring result, the operation is time-consuming and labor-consuming, and the detection result is prone to error due to human factors.
Disclosure of Invention
1. Technical problem to be solved by the utility model
The utility model aims to overcome foretell not enough, provide a member length automated inspection equipment, adopt the technical scheme of the utility model, simple structure, it is convenient to connect, can realize automatic range member, automatic feeding member, automated inspection member length, automatic classification member of unloading, and whole process is full-automatic, has saved the manpower, has improved detection speed greatly, and detects the categorised clarity of back member, picks the convenience.
2. Technical scheme
In order to achieve the above purpose, the utility model provides a technical scheme does:
the utility model discloses a member length automated inspection equipment, which comprises a support, the last workstation of support on turn right from a left side and set gradually and be used for depositing the member and can automatic feeding member to the member automatic feeding mechanism on member automatic sequencing mechanism, be used for the member automatic feeding mechanism of root by root material loading member, be used for carrying out the size automated inspection mechanism that length detected and be used for unloading to the member automatic classification shedding mechanism who collects the box according to size automated inspection mechanism result to the member that member automatic feeding mechanism sent to, the collection box be provided with three kinds, collect the box for normal member respectively, the box is collected to the overlength member and the box is collected to the overlength member.
Furthermore, the automatic rod piece sequencing mechanism comprises a material storage box with an open upper surface and an open right side surface, the material storage box is obliquely arranged downwards, and the material storage box is arranged on the upper workbench through two first vertical supporting plates which are arranged in a front-back opposite mode; a swing clapboard arranged along the front-back direction is arranged in the material storage box and close to the right outlet, and the swing clapboard divides the material storage box into a rod piece stacking area and a rod piece orderly-arranging area; the swing clapboard is fixedly provided with a rotating shaft arranged along the front-back direction, the front end and the back end of the rotating shaft are respectively connected with a front side plate and a back side plate of the material storage box through bearing seats, and the rotating shaft is driven to rotate by a reciprocating swing mechanism; when the swing clapboard swings to the lowest point of the leftmost side in an initial state, the gap between the lower end of the swing clapboard and the bottom plate of the material storage box is smaller than the diameter of the rod piece, and when the swing clapboard swings to the highest point of the rightmost side, the gap between the lower end of the swing clapboard and the bottom plate of the material storage box is larger than the diameter of the rod piece and smaller than twice the diameter of the rod piece.
Furthermore, the L-shaped mounting plate is arranged in the rod ordered arrangement area, the transverse plate of the L-shaped mounting plate and the bottom plate of the material storage box are arranged in parallel, a rod feeding channel is formed between the transverse plate of the L-shaped mounting plate and the bottom plate of the material storage box, so that rods in the rod ordered arrangement area can be sequentially fed to the rod automatic feeding mechanism, and the vertical plate of the L-shaped mounting plate is fixedly connected with the front side plate of the material storage box.
Furthermore, the automatic rod piece feeding mechanism comprises a first cylinder and a baffle which is fixedly arranged at the right outlet of the material storage box and used for blocking the rod piece, a feeding plate with the thickness equal to the diameter of the rod piece is arranged between the baffle and the right outlet of the material storage box, and the feeding plate is connected with the baffle in a sliding mode through a sliding block assembly of a sliding rail; the first air cylinder is fixedly arranged on the back surface of the upper workbench, and a piston rod of the first air cylinder penetrates through the upper workbench and is fixedly connected with the lower end of the upper material plate; the upper end of the feeding plate is processed into a feeding inclined plane with the same inclination angle as the material storage box.
Furthermore, the upper end of the baffle is processed into a guide inclined plane which is consistent with the inclined angle of the material storage box.
Furthermore, the slide rail sliding block assembly comprises a slide rail and a sliding block connected with the slide rail in a sliding mode, the sliding block is fixedly arranged on the baffle, and the slide rail is fixedly arranged on the feeding plate.
Furthermore, the reciprocating swing mechanism comprises a swing rod, a driving rod and an installation rod which is positioned above the rotating shaft and arranged along the inclined direction of the material storage box, one end of the swing rod is fixedly connected with the front end of the rotating shaft, and the other end of the swing rod is connected with the right end of the installation rod through a tension spring; the left end of the mounting rod is fixedly arranged on the front side plate of the material storage box; the driving rod is positioned between the swinging rod and the tension spring, the rear end of the driving rod is vertically and fixedly arranged on the front side surface of the middle feeding plate in the automatic rod piece feeding mechanism, and the driving rod is always acted on the swinging rod under the action of the tension spring.
Furthermore, the automatic size detection mechanism comprises a displacement sensor, a bearing plate and an L-shaped baffle plate for blocking the rod piece to wait for length detection, wherein the bearing plate is arranged between the baffle plate in the automatic rod piece feeding mechanism and a vertical plate of the L-shaped baffle plate along the inclined direction of the material storage box; the bearing plate is arranged on the upper workbench through two second vertical supporting plates which are arranged oppositely in front and back; the left side surface of the bearing plate is arranged close to the baffle, the upper surface of the bearing plate is flush with the guide inclined surface of the baffle, and the front end and the rear end of the baffle are fixedly connected with the front second vertical supporting plate and the rear second vertical supporting plate respectively; the transverse plate of the L-shaped baffle is fixedly connected with a movable plate which vertically moves on a second plate type air cylinder, and the second plate type air cylinder is arranged on the upper workbench through a second air cylinder mounting seat; the displacement sensor is positioned on the front side of the lowest point of the bearing plate, and a detection head of the displacement sensor is arranged along the front-back direction; the displacement sensor is fixedly arranged on a movable plate which moves on the first plate type cylinder along the front-back direction, and the first plate type cylinder is arranged on the upper workbench through a first cylinder mounting seat; the bearing plate is fixedly provided with a strip-shaped stop dog which is used for being matched with a detection head of the displacement sensor to carry out length detection.
Furthermore, the automatic rod sorting and discharging mechanism comprises a qualified discharging guide plate used for discharging qualified rods into a normal rod collecting box, an inclined plate of the qualified discharging guide plate is arranged close to the right side face of a vertical plate of the L-shaped baffle, and the upper surface of the inclined plate of the qualified discharging guide plate is flush with the upper surface of the bearing plate in the automatic dimension detecting mechanism; the vertical plate of the qualified unloading guide plate is fixedly connected with a movable plate which moves along the left-right direction on a third plate type air cylinder, and the third plate type air cylinder is arranged on the upper workbench through a third air cylinder mounting seat; an unqualified discharging opening is formed in the upper workbench and below the inclined plate of the qualified discharging guide plate; the lower part of the upper workbench is provided with two material channel discharge hoppers for receiving the unqualified rods falling from the unqualified discharge opening to the overlong rod collecting box and the overlong rod collecting box respectively, the two material channel discharge hoppers are fixedly connected with a movable plate moving in the left and right directions on a fourth plate type cylinder, and the fourth plate type cylinder is fixedly arranged on the back of the upper workbench.
Furthermore, guide side plates are fixedly arranged on the upper surface of the upper workbench and positioned on the left side and the right side of the unqualified discharge opening, and an unqualified discharge channel with a guide function is formed between the two guide side plates.
3. Advantageous effects
Adopt the technical scheme provided by the utility model, compare with existing well-known technique, have following beneficial effect:
(1) the utility model discloses a member length automatic check out test set, its simple structure, it is convenient to connect, the member that piles up is sent to member automatic feeding mechanism department by automatic one by one after arranging in proper order by member automatic sequencing mechanism, member automatic feeding mechanism work is automatic to send the member to size automatic check out test set department by one, size automatic check out test set work is automatic to the member, member automatic classification discharge mechanism sends the member to normal member collection box, overlength member collection box and overlength member collection box respectively according to the testing result after the detection automatically, the whole process is full-automatic, the manpower is saved, the detection speed is greatly improved, and the member classification is clear after the detection, picking is convenient;
(2) the utility model discloses a member length automatic detection equipment, its member automatic sequencing mechanism simple structure, it is convenient to connect, the interval is separated into member piling zone and member orderly arrangement zone by the swing baffle in the material storage box, the member piling zone is used for piling up the members, the member orderly arrangement zone is used for arranging the members orderly along the left and right direction so as to be able to carry out length detection by loading one by one, because the material storage box is arranged obliquely, the reciprocating swing mechanism drives the rotating shaft and the swing baffle to swing, and the swing baffle swings to the leftmost lowest point in the initial state, the clearance between the lower end of the swing baffle and the bottom plate of the material storage box is smaller than the member diameter at this moment, therefore the member of the member piling zone slides down along the inclined direction of the material storage box together when the swing baffle swings to the right, because when the swing baffle swings to the rightmost highest point, the clearance between the lower end of the swing baffle and the bottom plate of the material storage box is greater than the member, therefore, when the swinging partition plate swings leftwards, one rod piece can be released to enter the rod piece ordered arrangement region to be queued for feeding, and the rest rod pieces are pushed together along the inclined direction of the material storage box, so that the rod piece ordered arrangement work can be automatically carried out, and the preparation can be made for feeding one by one;
(3) the utility model discloses a member length automatic check out test set, be provided with L shape mounting panel in its member ordered arrangement district, the horizontal board of L shape mounting panel and the bottom plate of material storage box are parallel to each other and set up, form between the horizontal board of this L shape mounting panel and the bottom plate of material storage box so that the member in the member ordered arrangement district can be in an orderly way pay-off to the member feed passageway on the automatic feed mechanism of member one by one, the vertical board of L shape mounting panel links firmly with the preceding curb plate of material storage box, moreover, the steam generator is simple in structure, easy to assemble, the design of member feed passageway can avoid the possibility that the member pile up neatly appears in the member ordered arrangement district, further guaranteed that the member arranges in proper order along the oblique direction of material storage box;
(4) the automatic rod piece length detection device of the utility model has the advantages that the automatic rod piece feeding mechanism has simple structure and convenient connection, because the thickness of the feeding plate is equal to the diameter of the rod piece, the first rod piece automatically slides down to the upper end of the feeding plate, the rod piece is abutted against the baffle under the action of the feeding inclined plane to control the first cylinder to work, the feeding plate slides upwards relative to the baffle, the first rod piece is jacked up, the first cylinder is continuously controlled to work until the first rod piece passes through the baffle under the action of the feeding inclined plane to enter the automatic size detection mechanism, and the second rod piece is blocked by the feeding plate at the moment, after the first rod piece is conveyed to the automatic size detection mechanism, the first air cylinder controls the feeding plate to reset, at the moment, the second rod piece slides downwards to the feeding plate along the inclined direction of the material storage box and abuts against the baffle plate, and the process is operated circularly to achieve the purpose of feeding the rod pieces to the automatic size detection mechanism one by one;
(5) the utility model discloses a member length automatic check out test set, the upper end of its flitch is processed into the material loading inclined plane unanimous with material storage box inclination, after the member slided down to the material loading inclined plane along the upper surface of material storage box bottom plate, the member was pressed from both sides between the left surface of material loading inclined plane and baffle for the material loading member is more reliable, in addition the design of material loading inclined plane also can make things convenient for the member to slide down on the baffle up end automatically along the material loading inclined plane; the upper end of the baffle is processed into a guide inclined plane with the same inclination angle as the material storage box, and the rod piece can be automatically fed to the automatic size detection mechanism under the action of the guide inclined plane when sliding down to the upper end of the baffle along the feeding inclined plane of the feeding plate;
(6) the utility model discloses a member length automatic check out test set, its reciprocal swing mechanism simple structure, it is convenient to connect, when the swing baffle is in initial condition, the actuating lever is controlled by upper and lower driver and moves to the minimum, the actuating lever is used in the swinging arms at this moment, the extension spring is in tensile state, because the actuating lever sets firmly on the flitch, therefore the swinging arms rotates under the effect of extension spring when the flitch is controlled by first cylinder and moves from top to bottom, and then drive pivot and swing baffle swing, realize the linkage of member piece by piece material loading and member piece by piece sequencing through the reciprocal swing mechanism, namely the automatic feeding mechanism work of member drives the baffle swing when carrying out piece by piece material loading and makes the member piece carry to the member piece and arrange in the district in order one by one, the cooperation is more inseparable between the mechanism;
(7) the utility model discloses a member length automatic check out test set, its size automatic check out test set simple structure, it is convenient to connect, the member is delivered to the loading board by member automatic feeding mechanism, the member slides down to the lowest point of loading board automatically along the loading board and is blocked by the vertical board of L shape baffle, control first board-like cylinder work and drive displacement sensor and move towards the member until the member is pressed from both sides between rectangular shape dog and displacement sensor's detecting head, displacement sensor work accomplishes the detection, it is quick and accurate to detect, and because the loading board sets up obliquely downwards, therefore when the vertical board of L shape baffle is moved down by the control of second board-like cylinder, the vertical board release member of L shape baffle makes the member can automatic landing;
(8) the utility model discloses a member length automatic detection equipment, its member automatic classification discharge mechanism simple structure, it is convenient to connect, because the slant board of the deflector of qualified unloading is set up against the vertical board right flank of L-shaped baffle, the slant board upper surface of the deflector of qualified unloading is flush with the upper surface of the bearing board in the automatic size detection mechanism, therefore the member released by the vertical board of L-shaped baffle when the testing result is qualified slides down to the normal member collecting box along the slant board of the deflector of qualified unloading, and when the testing result is unqualified, the third plate type cylinder is controlled to work, the member released by the vertical board of L-shaped baffle falls down from between the vertical board of L-shaped baffle and the slant board of the deflector of qualified unloading, and enters into the two-material channel unloading hopper through the unqualified unloading opening, again according to whether the unqualified product is overlong or too short, the fourth plate-type cylinder is controlled to work to drive the two material channel discharge hoppers to move, so that overlong or too short unqualified rods can be conveyed to the corresponding overlong rod collecting box or the corresponding too short rod collecting box, the rod classification and collection are clear after detection, and the picking is convenient.
Drawings
Fig. 1 is a schematic structural view of an automatic rod length detection device according to the present invention;
fig. 2 is a schematic view of a connection structure of an automatic rod sorting mechanism and an automatic rod feeding mechanism in an automatic rod length detection device according to the present invention;
fig. 3 is a schematic structural view of an automatic rod sorting mechanism in the automatic rod length detection device of the present invention;
fig. 4 is a schematic structural view of an automatic dimension detecting mechanism in an automatic rod length detecting apparatus according to the present invention;
fig. 5 is a schematic structural view of an automatic rod sorting and discharging mechanism in an automatic rod length detecting device of the present invention.
The reference numerals in the schematic drawings illustrate: 1. a support; 1-1, putting on a workbench; 1-1-1, unqualified discharge opening; 1-2, setting a worktable; 2-1, collecting a normal rod piece box; 2-2, collecting a too long rod piece box; 2-3, collecting boxes for over-short rod pieces; 3-1, storing a material box; 3-2, a first vertical support plate; 3-3, swinging the partition plate; 3-4, a rotating shaft; 3-5, bearing seats; 3-6, an L-shaped mounting plate; 4-1, a first cylinder; 4-2, feeding plates; 4-2-1, a feeding inclined plane; 4-3, a baffle; 4-3-1, a guide inclined plane; 4-4, a slide rail; 4-5, a sliding block; 5-1, a swing rod; 5-2, a driving rod; 5-3, installing a rod; 5-4, a tension spring; 6-1, a displacement sensor; 6-2, bearing plates; 6-3, an L-shaped baffle; 6-4, a second vertical support plate; 6-5, a second plate type cylinder; 6-6, a second cylinder mounting seat; 6-7, a first plate cylinder; 6-8, a first cylinder mounting seat; 6-9 of a strip-shaped stop block; 7-1, qualified unloading guide plates; 7-2, a third plate cylinder; 7-3, a third cylinder mounting seat; 7-4, a second material channel discharge hopper; 7-5, a fourth plate type cylinder; 7-6 and a guide side plate.
Detailed Description
For a further understanding of the present invention, reference will be made to the following detailed description taken in conjunction with the accompanying drawings and examples.
Examples
With reference to fig. 1, the rod length automatic detection device of the embodiment includes a support 1, an upper table 1-1 of the support 1 is sequentially provided with a rod automatic sorting mechanism for storing rods and automatically feeding rods to an automatic rod feeding mechanism, an automatic rod feeding mechanism for feeding rods one by one, an automatic size detection mechanism for detecting the length of the rods fed by the automatic rod feeding mechanism, and an automatic rod sorting and discharging mechanism for discharging the rods to a collection box according to the result of the automatic size detection mechanism from left to right; the collection boxes are three, namely a normal rod collection box 2-1, an overlong rod collection box 2-2 and an overlong rod collection box 2-3, specifically, the normal rod collection box 2-1 is placed and fixedly arranged on the front cantilever rod and the rear cantilever rod on the back of the upper workbench 1-1, and the overlong rod collection box 2-2 and the overlong rod collection box 2-3 are both placed on the lower workbench 1-2;
the stacked rods are sequentially arranged by the automatic rod sorting mechanism one by one and then are automatically conveyed to the automatic rod feeding mechanism one by one, the automatic rod feeding mechanism automatically conveys the rods to the automatic size detection mechanism one by one, the automatic size detection mechanism automatically detects the rods, and the automatic rod classification unloading mechanism automatically conveys the rods to the normal rod collection box, the overlong rod collection box and the overlong rod collection box respectively according to detection results.
Continuing and combining with the figure 3, the automatic rod sorting mechanism comprises a material storage box 3-1 with an open upper surface and an open right side surface, the material storage box 3-1 is arranged obliquely downwards, and the material storage box 3-1 is arranged on an upper workbench 1-1 through two first vertical supporting plates 3-2 which are arranged in a front-back opposite mode; a swinging clapboard 3-3 which is arranged along the front-back direction is arranged in the material storage box 3-1 and close to the right outlet, and the swinging clapboard 3-3 divides the area in the material storage box 3-1 into a rod piece stacking area and a rod piece orderly-arranging area; a rotating shaft 3-4 arranged along the front-back direction is fixedly arranged on the swinging partition plate 3-3, and the front end and the back end of the rotating shaft 3-4 are respectively connected with a front side plate and a back side plate of the material storage box 3-1 through a bearing seat 3-5; the rotating shaft 3-4 is driven to rotate by a reciprocating swing mechanism, when the lower end of the swing partition plate 3-3 swings to the highest point, the gap between the lower end of the swing partition plate 3-3 and the bottom plate of the material storage box 3-1 is smaller than twice of the diameter of a rod piece, and when the lower end of the swing partition plate 3-3 swings to the lowest point, the gap between the lower end of the swing partition plate 3-3 and the bottom plate of the material storage box 3-1 is larger than the diameter of the rod piece;
the automatic rod sorting mechanism is simple in structure and convenient to connect, the inner section of the storage box is divided into a rod stacking area and a rod orderly-arranging area by the swinging partition plate, the rod stacking area is used for stacking the rods, the rod orderly-arranging area is used for sequentially arranging the rods along the left-right direction so as to be capable of being fed one by one for length detection, the storage box is obliquely arranged, the reciprocating swinging mechanism drives the rotating shaft and the swinging partition plate to swing, the swinging partition plate swings to the lowest point at the leftmost side in an initial state, the gap between the lower end of the swinging partition plate and the bottom plate of the storage box is smaller than the diameter of the rod, so that the rods in the rod stacking area slide downwards along the oblique direction of the storage box when the swinging partition plate swings rightwards, and the gap between the lower end of the swinging partition plate and the bottom plate of the storage box is larger than the diameter of the rod and smaller than two, therefore, when the swinging partition plate swings leftwards, one rod piece can be released to enter the rod piece ordered arrangement region to be queued for feeding, and the rest rod pieces are pushed together along the inclined direction of the material storage box, so that the rod piece ordered arrangement work can be automatically carried out, and the preparation can be made for feeding one by one;
in order to further ensure that the rods in the rod ordered arrangement region can be arranged in order, an L-shaped mounting plate 3-6 is arranged in the rod ordered arrangement region, a transverse plate of the L-shaped mounting plate 3-6 and a bottom plate of the storage box 3-1 are arranged in parallel, a rod feeding channel for ensuring that the rods in the rod ordered arrangement region can be sequentially fed to the automatic rod feeding mechanism is formed between the transverse plate of the L-shaped mounting plate 3-6 and the bottom plate of the storage box 3-1, a vertical plate of the L-shaped mounting plate 3-6 is fixedly connected with a front side plate of the storage box 3-1, the structure is simple, the installation is convenient, and the rod feeding channel is designed to avoid the possibility of rod stacking in the rod ordered arrangement region;
continuing and combining with the figure 2, the automatic rod feeding mechanism comprises a first cylinder 4-1 and a baffle 4-3 fixedly arranged at the right outlet of a material storage box 3-1 and used for blocking the rod, a feeding plate 4-2 with the thickness equal to the diameter of the rod is arranged between the baffle 4-3 and the right outlet of the material storage box 3-1, the feeding plate 4-2 is connected with the baffle 4-3 in a sliding way through a sliding rail sliding block component, the sliding rail sliding block component comprises a sliding rail 4-4 and a sliding block 4-5 connected with the sliding rail 4-4 in a sliding way, the sliding block 4-5 is fixedly arranged on the baffle 4-3, and the sliding rail 4-4 is fixedly arranged on the feeding plate 4-2; the first air cylinder 4-1 is fixedly arranged on the back surface of the upper workbench 1-1, and a piston rod of the first air cylinder 4-1 penetrates through the upper workbench 1-1 and then is fixedly connected with the lower end of the upper material plate 4-2; the upper end of the feeding plate 4-2 is processed into a feeding inclined plane 4-2-1 with the same inclination angle as the material storage box 3-1, after the rod piece slides down to the feeding inclined plane along the upper surface of the material storage box bottom plate, the rod piece is clamped between the feeding inclined plane and the left side surface of the baffle plate, so that the feeding rod piece is more stable, and in addition, the design of the feeding inclined plane can also facilitate the rod piece to automatically slide down to the upper end surface of the baffle plate along the feeding inclined plane;
the automatic rod feeding mechanism is simple in structure and convenient to connect, because the thickness of the feeding plate is equal to the diameter of the rod, the first rod automatically slides downwards to the upper end of the feeding plate, the rod abuts against the baffle under the action of the feeding inclined plane, the first air cylinder is controlled to work, the first air cylinder is jacked up, the first air cylinder is continuously controlled to work until the first rod passes over the baffle under the action of the feeding inclined plane and enters the automatic size detection mechanism, the second rod is blocked by the feeding plate, after the first rod is sent to the automatic size detection mechanism, the feeding plate is controlled to reset through the first air cylinder, the second rod slides downwards to the feeding plate along the inclination direction of the storage box and abuts against the baffle, and the steps are cyclically operated to achieve the purpose of feeding the rods to the automatic size detection mechanism one by one;
in order to realize the purpose of automatically feeding to the automatic size detection mechanism, the upper end of a baffle 4-3 is processed into a guide inclined plane 4-3-1 with the inclination angle consistent with that of a material storage box 3-1, the upper end of the baffle is processed into a guide inclined plane with the inclination angle consistent with that of the material storage box, and a rod piece can be automatically fed to the automatic size detection mechanism under the action of the guide inclined plane when sliding downwards to the upper end of the baffle along the feeding inclined plane of a feeding plate;
continuing to fig. 2 and 3, the reciprocating swing mechanism comprises a swing rod 5-1, a driving rod 5-2 and a mounting rod 5-3 which is positioned above the rotating shaft 3-4 and is arranged along the inclined direction of the material storage box 3-1, one end of the swing rod 5-1 is fixedly connected with the front end of the rotating shaft 3-4, and the other end of the swing rod 5-1 is connected with the right end of the mounting rod 5-3 through a tension spring 5-4; the left end of the mounting rod 5-3 is fixedly arranged on the front side plate of the material storage box 3-1; the driving rod 5-2 is positioned between the swinging rod 5-1 and the tension spring 5-4, the rear end of the driving rod 5-2 is vertically and fixedly arranged on the front side surface of the upper feeding plate 4-2 in the automatic rod piece feeding mechanism, and the driving rod 5-2 always acts on the swinging rod 5-1 under the action of the tension spring 5-4;
the reciprocating swing mechanism is simple in structure and convenient to connect, when the swing partition plate is in an initial state, the driving rod is controlled by the up-down driver to move to the lowest point, the driving rod acts on the swing rod at the moment, the tension spring is in a stretching state, and the driving rod is fixedly arranged on the feeding plate, so that the swing rod rotates under the action of the tension spring when the feeding plate is controlled by the first air cylinder to move up and down, the rotating shaft and the swing partition plate are driven to swing, the linkage of rod piece feeding one by one and rod piece sequencing one by one is realized through the reciprocating swing mechanism, namely, the automatic rod piece feeding mechanism works to feed the rod pieces one by one and simultaneously drives the partition plate to swing, so that the rod pieces in the rod piece stacking area are conveyed one by one to;
continuing and combining with FIG. 4, the automatic size detection mechanism comprises a displacement sensor 6-1, a bearing plate 6-2 and an L-shaped baffle 6-3 for blocking the rod member waiting length for detection, wherein the bearing plate 6-2 is arranged between the baffle 4-3 in the automatic rod member feeding mechanism and a vertical plate of the L-shaped baffle 6-3 along the inclined direction of the material storage box 3-1; the bearing plate 6-2 is arranged on the upper workbench 1-1 through two second vertical supporting plates 6-4 which are arranged oppositely in front and back; the left side surface of the bearing plate 6-2 is arranged close to the baffle 4-3, the upper surface of the bearing plate 6-2 is flush with the guide inclined surface 4-3-1 of the baffle 4-3, and the front end and the rear end of the baffle 4-3 are fixedly connected with the front second vertical supporting plate 6-4 and the rear second vertical supporting plate 6-4 respectively; a transverse plate of the L-shaped baffle 6-3 is fixedly connected with a movable plate which vertically moves on a second plate type air cylinder 6-5, and the second plate type air cylinder 6-5 is arranged on the upper workbench 1-1 through a second air cylinder mounting seat 6-6; the displacement sensor 6-1 is positioned at the front side of the lowest point of the bearing plate 6-2, and a probe head of the displacement sensor 6-1 is arranged along the front-back direction; the displacement sensor 6-1 is fixedly arranged on a movable plate which moves along the front-back direction on the first plate type air cylinder 6-7, and the first plate type air cylinder 6-7 is arranged on the upper workbench 1-1 through a first air cylinder mounting seat 6-8; the bearing plate 6-2 is fixedly provided with a strip-shaped baffle 6-9 which is used for matching with a detecting head of the displacement sensor 6-1 to detect the length, and the position of the strip-shaped baffle 6-9 arranged on the bearing plate 6-2 is determined by the length of the rod piece;
the automatic size detection mechanism is simple in structure and convenient to connect, the rod piece is conveyed to the bearing plate by the automatic rod piece feeding mechanism, the rod piece automatically slides down to the lowest point of the bearing plate along the bearing plate and is blocked by the vertical plate of the L-shaped baffle plate, the first plate type air cylinder is controlled to work to drive the displacement sensor to move towards the rod piece until the rod piece is clamped between the strip-shaped baffle block and the detecting head of the displacement sensor, the displacement sensor works to finish detection, the detection is quick and accurate, and the bearing plate is obliquely and downwards arranged, so that when the vertical plate of the L-shaped baffle plate is controlled to downwards move by the second plate type air cylinder, the vertical plate of the L-shaped baffle plate releases the rod;
continuing and combining with the figure 5, the automatic rod sorting and discharging mechanism comprises a qualified discharging guide plate 7-1 for discharging qualified rods into a normal rod collecting box 2-1, an inclined plate of the qualified discharging guide plate 7-1 is arranged against the right side surface of a vertical plate of an L-shaped baffle 6-3, and the upper surface of the inclined plate of the qualified discharging guide plate 7-1 is flush with the upper surface of a bearing plate 6-2 in the automatic size detection mechanism; a vertical plate of the qualified unloading guide plate 7-1 is fixedly connected with a movable plate which moves along the left-right direction on a third plate type air cylinder 7-2, and the third plate type air cylinder 7-2 is arranged on an upper workbench 1-1 through a third air cylinder mounting seat 7-3; an unqualified discharge opening 1-1-1 is formed in the upper workbench 1-1 and below the inclined plate of the qualified discharge guide plate 7-1; a second material channel discharging hopper 7-4 for receiving the unqualified rod pieces falling from the unqualified discharging opening to the overlong rod piece collecting box 2-2 and the overlong rod piece collecting box 2-3 is arranged below the upper working table 1-1, the second material channel discharging hopper 7-4 is fixedly connected with a movable plate moving along the left-right direction on a fourth plate type air cylinder 7-5, and the fourth plate type air cylinder 7-5 is fixedly arranged on the back of the upper working table 1-1;
the automatic rod classifying and discharging mechanism is simple in structure and convenient to connect, the inclined plate of the qualified discharging guide plate is arranged close to the right side face of the vertical plate of the L-shaped baffle, the upper surface of the inclined plate of the qualified discharging guide plate is flush with the upper surface of the bearing plate in the automatic size detection mechanism, so that a rod released by the vertical plate of the L-shaped baffle slides downwards to a normal rod collecting box along the inclined plate of the qualified discharging guide plate when the detection result is a qualified product, the third plate type cylinder is controlled to work when the detection result is an unqualified product, the rod released by the vertical plate of the L-shaped baffle falls down from between the vertical plate of the L-shaped baffle and the inclined plate of the qualified discharging guide plate, the rod enters the second material channel discharging hopper through an unqualified discharging opening, and the fourth plate type cylinder is controlled to work to drive the second material channel discharging hopper to move according to the fact that the unqualified product is overlong or overlong according to the unqualified product, and the unqualified In the box, the detected rod pieces are clearly classified and collected, and the picking is convenient;
in order to ensure that the rod piece falls to an unqualified discharge opening more accurately from the position between the vertical plate of the L-shaped baffle and the inclined plate of the qualified discharge guide plate, guide side plates 7-6 are fixedly arranged on the upper surface of the upper workbench 1-1 and positioned on the left side and the right side of the unqualified discharge opening 1-1, and an unqualified discharge channel with a guide function is formed between the two guide side plates 7-6.
The use method of the automatic rod length detection equipment of the embodiment comprises the following steps:
a-1, controlling the rotation of the rotating shaft and the swing partition plate through a reciprocating swing mechanism to enable the lower end of the swing partition plate to swing leftwards to the highest point in an initial state; the feeding plate is controlled to move downwards to the lowest point through the work of the first air cylinder, and the feeding inclined plane of the feeding plate is flush with the upper surface of the bottom plate of the material storage box;
a-2, stacking the rods in the rod stacking area, and sequentially placing a plurality of rods in the rod orderly-arranging area, so that the first rod is placed on the feeding inclined plane of the feeding plate and is blocked by the baffle, and a space enough for the swinging of the swinging partition plate exists between the leftmost rod in the rod orderly-arranging area and the swinging partition plate, namely when the swinging partition plate swings to the rightmost highest point, the bottommost rod in the rod stacking area just touches the leftmost rod in the rod orderly-arranging area;
a-3, controlling the first cylinder to drive the feeding plate to move upwards, wherein the first rod piece is jacked up by the feeding plate, the second rod piece is blocked by the feeding plate, the oscillating rod is driven to rotate under the action of the tension spring, namely the oscillating baffle oscillates rightwards, because the oscillating baffle oscillates to the lowest point at the leftmost side in the initial state, the gap between the lower end of the oscillating baffle and the bottom plate of the material storage box is smaller than the diameter of the rod piece at the moment, when the oscillating baffle oscillates to the highest point at the rightmost side, the gap between the lower end of the oscillating baffle and the bottom plate of the material storage box is larger than the diameter of the rod piece and smaller than twice the diameter of the rod piece, therefore, the rod pieces in the rod piece stacking area move downwards together rightwards when the oscillating baffle oscillates rightwards, continuously controlling the first cylinder to work, so that the feeding plate moves upwards until the feeding inclined plane of the feeding plate is flush with the guide inclined plane of the baffle, the first rod piece automatically slides downwards to the right to the automatic size detection mechanism under the action of the guide inclined plane;
a-4, sliding the first rod piece downwards to the bearing plate along the guide inclined plane, stopping the first rod piece from sliding downwards to the lowest point along the inclination direction of the bearing plate to be blocked by the vertical plate of the L-shaped baffle plate, controlling the first plate type air cylinder to work to drive the displacement sensor to move towards the rod piece, completing detection when the rod piece is clamped between the strip-shaped baffle block and a detection head of the displacement sensor, and controlling the displacement sensor to reset through the first plate type air cylinder after the detection is completed to wait for next detection;
a-5, in the process of the step a-4, controlling a first cylinder to drive a feeding plate to move downwards, driving a swing rod to rotate under the action of pressing of a driving rod, namely swinging a swing partition plate to swing leftwards, driving other rod pieces except a rod piece at the rightmost bottom layer to move leftwards when the swing partition plate swings leftwards, namely releasing a rod piece into a rod piece orderly arrangement area, continuously controlling the first cylinder to work to enable the feeding plate to move downwards until a feeding inclined plane is flush with the upper surface of a bottom plate of the storage box, swinging the swing partition plate to the leftmost lowest point at the moment, and moving a second rod piece and the subsequent rod pieces orderly arranged downwards along the inclined direction of the storage box until the second rod piece is blocked by a baffle plate;
a-6, after the step a-4 is finished, controlling a second plate type air cylinder to drive an L-shaped baffle to move downwards, releasing a first rod piece by a vertical plate of the L-shaped baffle, and automatically sliding the first rod piece downwards to a rod piece automatic classification discharging mechanism along the inclined direction of the bearing plate;
a-7, controlling whether a third plate type cylinder works or not according to the detection result of the step a-4, if the third plate type cylinder works, the third plate type cylinder does not work, at the moment, a first rod piece slides into a normal rod piece collecting box along an inclined plate of a qualified unloading guide plate, if the third plate type cylinder works, the inclined plate of the qualified unloading guide plate is driven by the third plate type cylinder to move away from a vertical plate of an L-shaped baffle plate, so that the first rod piece falls down from between the vertical plate of the L-shaped baffle plate and the inclined plate of the qualified unloading guide plate and enters a second material channel unloading hopper through an unqualified unloading opening, and then controlling a fourth plate type cylinder to work to drive the second material channel unloading hopper to move according to the condition that the unqualified product is overlong or overlong, so that the unqualified rod piece which is overlong or overlong can be conveyed into a;
a-8, repeating the step a-3 to the step a-7.
The utility model discloses a member length automated inspection equipment, simple structure, it is convenient to connect, can realize automatic range member, automatic feeding member, automated inspection member length, the automatic classification member of unloading, and whole process is full-automatic, has saved the manpower, has improved detection speed greatly, and detects the categorised clarity of back member, picks the convenience.
The present invention and its embodiments have been described above schematically, and the description is not limited thereto, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching of the present invention, without departing from the inventive spirit of the present invention, the person skilled in the art should also design the similar structural modes and embodiments without creativity to the technical solution, and all shall fall within the protection scope of the present invention.
Claims (10)
1. The utility model provides a member length automated inspection equipment, includes support (1), its characterized in that: the automatic rod piece sorting device is characterized in that a rod piece automatic sorting mechanism used for storing rod pieces and capable of automatically feeding the rod pieces to the rod piece automatic feeding mechanism, a rod piece automatic feeding mechanism used for feeding the rod pieces one by one, a size automatic detection mechanism used for detecting the length of the rod pieces sent by the rod piece automatic feeding mechanism and a rod piece automatic classification discharging mechanism used for discharging the rod pieces to a collecting box according to the size automatic detection mechanism result are sequentially arranged on an upper working table (1-1) of the support (1) from left to right, and the collecting box is provided with three types, namely a normal rod piece collecting box (2-1), an overlong rod piece collecting box (2-2) and an overlong rod piece collecting box (2-3).
2. The automatic rod length detection device according to claim 1, wherein: the automatic rod piece sequencing mechanism comprises a material storage box (3-1) with an open upper surface and an open right side surface, the material storage box (3-1) is obliquely arranged downwards, and the material storage box (3-1) is arranged on an upper workbench (1-1) through two first vertical supporting plates (3-2) which are arranged in a front-back opposite mode; a swinging clapboard (3-3) which is arranged along the front-back direction is arranged in the material storage box (3-1) and close to the right outlet, and the swinging clapboard (3-3) divides the inner area of the material storage box (3-1) into a rod piece stacking area and a rod piece ordered arrangement area; a rotating shaft (3-4) arranged along the front-back direction is fixedly arranged on the swinging partition plate (3-3), the front end and the back end of the rotating shaft (3-4) are respectively connected with a front side plate and a back side plate of the material storage box (3-1) through a bearing seat (3-5), and the rotating shaft (3-4) is driven to rotate by a reciprocating swinging mechanism; when the swing clapboard (3-3) swings to the lowest point of the leftmost side in the initial state, the clearance between the lower end of the swing clapboard (3-3) and the bottom plate of the material storage box (3-1) is smaller than the diameter of the rod piece, and when the swing clapboard (3-3) swings to the highest point of the rightmost side, the clearance between the lower end of the swing clapboard (3-3) and the bottom plate of the material storage box (3-1) is larger than the diameter of the rod piece and smaller than twice the diameter of the rod piece.
3. The apparatus according to claim 2, wherein: the automatic feeding mechanism is characterized in that L-shaped mounting plates (3-6) are arranged in the rod piece ordered arrangement area, transverse plates of the L-shaped mounting plates (3-6) are parallel to a bottom plate of the material storage box (3-1), rod piece feeding channels for ensuring that rod pieces in the rod piece ordered arrangement area can be sequentially fed to the automatic rod piece feeding mechanism are formed between the transverse plates of the L-shaped mounting plates (3-6) and the bottom plate of the material storage box (3-1), and vertical plates of the L-shaped mounting plates (3-6) are fixedly connected with a front side plate of the material storage box (3-1).
4. The apparatus according to claim 2, wherein: the automatic rod piece feeding mechanism comprises a first cylinder (4-1) and a baffle (4-3) fixedly arranged at the right outlet of the material storage box (3-1) and used for blocking the rod piece, wherein a feeding plate (4-2) with the thickness equal to the diameter of the rod piece is arranged between the baffle (4-3) and the right outlet of the material storage box (3-1), and the feeding plate (4-2) is connected with the baffle (4-3) in a sliding mode through a sliding block assembly of a sliding rail; the first air cylinder (4-1) is fixedly arranged on the back surface of the upper workbench (1-1), and a piston rod of the first air cylinder (4-1) penetrates through the upper workbench (1-1) and then is fixedly connected with the lower end of the upper material plate (4-2); the upper end of the feeding plate (4-2) is processed into a feeding inclined plane (4-2-1) with the same inclination angle with the material storage box (3-1).
5. The apparatus according to claim 4, wherein: the upper end of the baffle (4-3) is processed into a guide inclined plane (4-3-1) with the same inclination angle with the material storage box (3-1).
6. The apparatus according to claim 4, wherein: the sliding block assembly of the sliding rail comprises a sliding rail (4-4) and a sliding block (4-5) connected with the sliding rail (4-4) in a sliding mode, the sliding block (4-5) is fixedly arranged on the baffle (4-3), and the sliding rail (4-4) is fixedly arranged on the feeding plate (4-2).
7. The apparatus according to claim 2, wherein: the reciprocating swing mechanism comprises a swing rod (5-1), a driving rod (5-2) and a mounting rod (5-3) which is positioned above the rotating shaft (3-4) and arranged along the inclined direction of the material storage box (3-1), one end of the swing rod (5-1) is fixedly connected with the front end of the rotating shaft (3-4), and the other end of the swing rod (5-1) is connected with the right end of the mounting rod (5-3) through a tension spring (5-4); the left end of the mounting rod (5-3) is fixedly arranged on the front side plate of the material storage box (3-1); the driving rod (5-2) is positioned between the swinging rod (5-1) and the tension spring (5-4), the rear end of the driving rod (5-2) is vertically and fixedly arranged on the front side surface of the feeding plate (4-2) in the automatic rod feeding mechanism, and the driving rod (5-2) is always acted on the swinging rod (5-1) under the action of the tension spring (5-4).
8. The apparatus according to claim 4, wherein: the automatic size detection mechanism comprises a displacement sensor (6-1), a bearing plate (6-2) and an L-shaped baffle (6-3) for blocking the rod piece to wait for length detection, wherein the bearing plate (6-2) is arranged between the baffle (4-3) in the automatic rod piece feeding mechanism and a vertical plate of the L-shaped baffle (6-3) along the inclined direction of the material storage box (3-1); the bearing plate (6-2) is arranged on the upper workbench (1-1) through two second vertical supporting plates (6-4) which are arranged oppositely in front and back; the left side surface of the bearing plate (6-2) is arranged close to the baffle (4-3), the upper surface of the bearing plate (6-2) is flush with the guide inclined surface (4-3-1) of the baffle (4-3), and the front end and the rear end of the baffle (4-3) are fixedly connected with the front second vertical supporting plate (6-4) and the rear second vertical supporting plate (4); a transverse plate of the L-shaped baffle (6-3) is fixedly connected with a movable plate which vertically moves on a second plate type air cylinder (6-5), and the second plate type air cylinder (6-5) is installed on the upper workbench (1-1) through a second air cylinder installation seat (6-6); the displacement sensor (6-1) is positioned on the front side of the lowest point of the bearing plate (6-2), and a probe of the displacement sensor (6-1) is arranged along the front-back direction; the displacement sensor (6-1) is fixedly arranged on a movable plate which moves on the first plate type cylinder (6-7) along the front and back directions, and the first plate type cylinder (6-7) is arranged on the upper workbench (1-1) through a first cylinder mounting seat (6-8); the bearing plate (6-2) is fixedly provided with a strip-shaped stop block (6-9) which is used for matching with a detection head of the displacement sensor (6-1) to detect the length.
9. The apparatus according to claim 8, wherein: the automatic rod sorting and discharging mechanism comprises a qualified discharging guide plate (7-1) used for discharging qualified rods into a normal rod collecting box (2-1), wherein an inclined plate of the qualified discharging guide plate (7-1) is arranged against the right side face of a vertical plate of an L-shaped baffle (6-3), and the upper surface of the inclined plate of the qualified discharging guide plate (7-1) is flush with the upper surface of a bearing plate (6-2) in the automatic size detection mechanism; the vertical plate of the qualified unloading guide plate (7-1) is fixedly connected with a movable plate which moves along the left-right direction on a third plate type air cylinder (7-2), and the third plate type air cylinder (7-2) is installed on the upper workbench (1-1) through a third air cylinder installation seat (7-3); an unqualified discharge opening (1-1-1) is formed in the upper workbench (1-1) and below the inclined plate of the qualified discharge guide plate (7-1); two material channel discharge hoppers (7-4) for receiving the unqualified rods falling from the unqualified discharge opening to the overlong rod collecting box (2-2) and the overlong rod collecting box (2-3) are arranged below the upper workbench (1-1), the two material channel discharge hoppers (7-4) are fixedly connected with a movable plate moving in the left-right direction on a fourth plate type cylinder (7-5), and the fourth plate type cylinder (7-5) is fixedly arranged on the back of the upper workbench (1-1).
10. The apparatus according to claim 9, wherein: guide side plates (7-6) are fixedly arranged on the upper surface of the upper workbench (1-1) and positioned on the left side and the right side of the unqualified discharge opening (1-1-1), and an unqualified discharge channel with a guide function is formed between the two guide side plates (7-6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021530240.XU CN212791943U (en) | 2020-07-29 | 2020-07-29 | Automatic rod length detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021530240.XU CN212791943U (en) | 2020-07-29 | 2020-07-29 | Automatic rod length detection equipment |
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| CN212791943U true CN212791943U (en) | 2021-03-26 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113358055A (en) * | 2021-05-31 | 2021-09-07 | 东莞市爱康电子科技有限公司 | Battery cell size detection machine |
| CN114042645A (en) * | 2021-11-09 | 2022-02-15 | 江苏中康金属材料有限公司 | Nonrust steel pipe size high accuracy automatic checkout device |
-
2020
- 2020-07-29 CN CN202021530240.XU patent/CN212791943U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113358055A (en) * | 2021-05-31 | 2021-09-07 | 东莞市爱康电子科技有限公司 | Battery cell size detection machine |
| CN114042645A (en) * | 2021-11-09 | 2022-02-15 | 江苏中康金属材料有限公司 | Nonrust steel pipe size high accuracy automatic checkout device |
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