CN212791887U - Sugarcane raw material fluted roller vibrating screen type soil and impurity removing system - Google Patents

Sugarcane raw material fluted roller vibrating screen type soil and impurity removing system Download PDF

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CN212791887U
CN212791887U CN202020661313.2U CN202020661313U CN212791887U CN 212791887 U CN212791887 U CN 212791887U CN 202020661313 U CN202020661313 U CN 202020661313U CN 212791887 U CN212791887 U CN 212791887U
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conveyor
tooth
sugarcane
roller
type
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莫菲城
肖凌
唐新阳
林福俊
滕新源
覃春艳
邱振勇
黄义双
傅其军
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Nanning Sugar Industry Co ltd
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Nanning Sugar Industry Co ltd
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Abstract

The utility model discloses a sugarcane raw material fluted roller vibrating screen type soil and impurity removing system, which comprises a low side feeding end of a first chain plate type conveyor arranged at a raw material sugarcane unloading platform, a throwing machine arranged at a position slightly above the high side discharging end of the first chain plate type conveyor, a fluted roller type soil removing conveyor arranged below the throwing machine and between the first chain plate type conveyor and a second chain plate type conveyor, the utility model solves the problems of low impurity removing efficiency and poor effect of the prior raw material sugarcane clay and impurity removing treatment system, greatly reduces the fault rate of the soil removing machine, has 100 percent operating safety rate in season, promotes the stable improvement of the average extraction rate of first and second line pressing, greatly reduces the sugarcane leakage amount of the soil removing roller compared with the prior art, has good effects of removing silt and sugarcane leaves, and thoroughly removes impurities, high utilization rate of sugarcane raw materials, simple and convenient operation, firm structure and low construction cost.

Description

Sugarcane raw material fluted roller vibrating screen type soil and impurity removing system
Technical Field
The utility model belongs to the technical field of sugarcane raw materials preprocessing device.
Background
The raw material sugarcane used for sugar production in the sugar refinery inevitably carries a large amount of clay, sugarcane leaves, soil, sand and stone and other impurities when being harvested, and the impurity content of the sugarcane is higher no matter whether the sugarcane is harvested manually or mechanically, especially the mechanical harvesting is up to 15-20% because the higher impurity content can not be achieved, and the impurity content of the manual harvesting is up to about 7%. In the production process of cane sugar, on one hand, the sugar content is lost due to the excessively high impurity content of the cane sugar, and the sugar yield quality are influenced, so that the benefit of sugar manufacturing enterprises is influenced; on the other hand, the sugarcane sundries enter the production flow, and the energy consumption and the abrasion of various devices on the process line are increased, so that the maintenance cost of the devices is increased; a third aspect is that the cane trash can increase the consumption of process additives, thereby increasing production costs. Therefore, the raw material sugarcane is subjected to impurity removal treatment in the pretreatment stage before entering the pressing equipment.
Present raw materials sugarcane edulcoration system is because lack unified standard, the kind is comparatively numerous and diverse, but mostly there the equipment select for use unreasonablely, equipment structure is unreasonable, defects such as system flow design is unreasonable, equipment fixing maintains the difficulty during the use, and whole edulcoration effect is not good, the more condition of clay in Guangxi sugarcane district is inadapted, easily block up and remove the native roller, it is lower to remove native efficiency, the sugarcane takes silt many, the garrulous sugarcane drops many, the sugarcane is fed in the influence, the material conveying speed of unable effective control edulcoration in-process, do not utilize the realization to the even feed of back level. Influence the balanced production, bring great influence for the subsequent handling: the cane juice contains much silt, which can affect the clarification and filtration effect of the refined cane juice, and the silt enters the boiler along with the bagasse and is accumulated on the grate, which affects the boiler efficiency.
In recent years, the domestic patent database discloses a plurality of similar impurity removal system technical reports for raw material sugarcane pretreatment: for example, ZL201911024507X [ application No. ] discloses an impurity removal system for raw material sugarcane pretreatment, which uses an unloading chain plate conveyor, a multi-stage throwing conveyor, a toothed roller type impurity removal conveyor, an impurity collecting hopper, a groove type belt conveyor, a large-inclination-angle corrugated belt conveyor and an impurity loading platform to construct the impurity removal system for raw material sugarcane pretreatment.
Disclosure of Invention
The utility model provides a edulcoration thoroughly, sugarcane raw materials high-usage, easy and simple to handle's sugarcane raw materials fluted roller shakes sieve formula and removes soil and removes miscellaneous system, solves present raw materials sugarcane and removes clay edulcoration processing system edulcoration inefficiency, the not good problem of effect.
The utility model provides a sugarcane raw material fluted roller vibrating screen type soil and impurity removing system, which comprises a fluted roller type soil removing conveyor, a throwing machine, a first chain plate type conveyor, a impurity collecting hopper, a horizontal conveying rubber belt conveyor and a large-inclination-angle baffle belt conveyor, wherein the lower side material inlet end of the first chain plate type conveyor is arranged at a raw material sugarcane unloading platform, the throwing machine is arranged at a position slightly above the front side material outlet end of the first chain plate type conveyor, the fluted roller type soil removing conveyor is arranged below the throwing machine, the middle part of the first chain plate type conveyor and the second chain plate type conveyor is composed of a plurality of mutually parallel toothed soil removing rollers which are closely arranged together, the toothed roller type soil removing conveyor is horizontally arranged, the impurity collecting hopper is arranged below the fluted roller type soil removing conveyor, the impurity collecting hopper is funnel-shaped, the upper side opening of the impurity collecting hopper is right opposite to the lower side of the fluted roller type soil removing conveyor, the device comprises 1-2 groups of installation units, a flat-conveying belt conveyor is arranged below a sundry collecting hopper, the lower side opening of the sundry collecting hopper is opposite to the feeding end of the flat-conveying belt conveyor, the discharging end of the flat-conveying belt conveyor is connected to the lower side feeding end of a large-inclination-angle flange belt conveyor, the high-side discharging end of the large-inclination-angle flange belt conveyor extends to the upper side of a vibrating screen type secondary impurity remover, the vibrating screen type secondary impurity remover is arranged on a supporting frame, an inclined hopper is arranged at the front end of a screen of the vibrating screen type secondary impurity remover, the lower side of the inclined hopper is opposite to a first chain plate type conveyor, screened sugarcane heads are conveyed to the first chain plate type conveyor, a terminal sundry collecting hopper is erected at the lower end of the vibrating screen type secondary impurity remover, the upper side opening of the terminal sundry collecting hopper is opposite to the material falling direction of the vibrating screen type secondary impurity remover, a turning plate is arranged at the lower side opening of the terminal sundry collecting hopper, a gate plate is arranged at, a rear-drive tipping bucket earth transporter for transporting impurities is arranged on the lower side of the terminal impurity collecting hopper, a sliding groove is arranged at the tail end edge of the conveying direction of the toothed roller type earth removing conveyor and connected with a second chain plate type conveyor, and the sugarcane raw materials after impurity removal, which are sent out from the toothed roller type earth removing conveyor, are conveyed to a sugarcane groove through the second chain plate type conveyor to be subjected to subsequent process treatment.
The tooth-type soil removing roller of the tooth-roller soil removing conveyor is integrated, a thick-wall pipe with the diameter of 300 multiplied by 52.5mm is made of 45# steel, shaft heads are welded at two ends of the thick-wall pipe in a hot sleeve mode, and teeth are directly milled on the steel pipe to be machined and formed.
The tooth roller type soil removing conveyor is provided with 15-18 tooth type soil removing rollers per seat, the tooth type soil removing rollers directly turn and mill tooth shapes with thick-wall steel pipes, the outer diameter of each tooth shape is phi 299mm, the tooth thickness is 24-26 mm, the tooth height is 20-26 mm, the tooth pitch is 64mm, and the addendum is welded by a TD928 wear-resistant material with the thickness of about 1-2 mm. 15-18 tooth-type soil removing rollers are mutually parallel and closely arranged together to form a tooth-type soil removing roller conveying surface, the roller center distance is 284mm, the roller teeth of two adjacent tooth-type soil removing rollers on the adjacent sides are arranged in a staggered embedded mode, and continuous and uniform roller tooth gaps of about 6-8 mm are arranged at two sides and tooth tops of the roller tooth surface embedded with the roller teeth and the concave-convex roller teeth, the roller teeth of two adjacent tooth-type soil removing rollers do not interfere with each other when rotating, the 15-18 tooth-type soil removing rollers form a tooth-roller soil removing conveyor along the conveying direction, every three tooth-type soil removing rollers form a group of driving units, a GR-type speed reducer drives 3 tooth-type soil removing rollers to synchronously rotate in the same direction through double rows of roller chain rollers, 5-6 tooth-type soil removing roller driving motors are arranged for independent control, and the rotating directions of all the tooth-type soil removing rollers of the tooth-roller soil removing conveyor are the same so as to ensure that the material conveying directions are consistent.
The tooth-type soil removing roller driving motor is a 15KW alternating current motor and provides power for a GR type speed reducer.
The large-inclination-angle edge blocking belt conveyor is characterized in that a vibrating screen type secondary impurity remover is installed below an outlet of the large-inclination-angle edge blocking belt conveyor, the vibrating screen type secondary impurity remover comprises an electromagnetic speed regulating motor 501, a belt pulley 502, a bearing seat, a transmission shaft 503, a rotary arm 504, an eccentric wheel 505 and a screen 506, the rotating speed of the electromagnetic speed regulating motor (generally 290-350 rpm) is adjusted according to actual conditions, the transmission shaft is driven to rotate through belt pulley transmission, the transmission shaft drives the eccentric wheel to rotate, the eccentric wheel drives a support and the screen to periodically shake through the rotary arm and a connecting rod mechanism, silt and sugarcane leaves are filtered and removed, and sugarcane tops are recovered to a first chain.
The sugarcane raw materials comprise whole-rod type raw material sugarcane and sectional type raw material sugarcane.
The utility model discloses a fluted roller formula removes native conveyer and mode that sieve formula secondary shaker combines the edulcoration that shakes, and the structure to fluted roller formula removes native conveyer has optimized, system flow reasonable in design, equipment chooses for use properly, compare with current raw materials sugarcane edulcoration system, the equipment fixing of this edulcoration system maintains simplyr, whole edulcoration effect is better, the investment is still less, long service life, it reduces greatly to remove native quick-witted fault rate, squeeze season operation safety rate 100%, guarantee sugarcane to fall the sugarcane and last the equilibrium greatly, promote one, the stable improvement of two-wire press average extraction rate, remove native roller and leak the sugarcane volume and reduce greatly than last year, remove silt, the sugarcane leaf is respond well, the bearing has no noise, generate heat, the fault rate is low, remove native roller tooth and do not have the mud tripping operation phenomenon, need not wash with the high-pressure squirt and remove native roller teeth of a cogwheel, can reduce because of shutting down the economic loss who causes, it maintains speed reducer to squeeze season, The motor changes expenses such as bearing, reduces because of removing native roller and removes native gear piece deformation, drop, and the maintenance phase need maintain the expense that just can normally use, removes native quick-witted trouble frequently and has been very improved, has guaranteed to press season production safety equilibrium to go on, has solved present raw materials sugarcane and has removed clay edulcoration processing system edulcoration inefficiency, the not good problem of effect, has that the edulcoration is thorough, sugarcane raw materials high-usage, easy and simple to handle, sound construction's advantage.
Drawings
Fig. 1 is a schematic front view of the overall structure of the present invention.
Fig. 2 is a schematic top view of the overall structure of the present invention.
Fig. 3 is the whole structure diagram of the tooth roller type soil removing conveyor of the utility model.
Fig. 4 is a structure diagram of a single component of the tooth roller type soil removing conveyor of the utility model.
Fig. 5 is a sectional structure view of the tooth-type soil removing roller of the tooth-roller soil removing conveyor of the present invention.
Fig. 6 is a schematic view of the first structure of the vibrating screen type secondary trash remover of the present invention.
Fig. 7 is a second schematic structure of the vibrating screen type secondary trash remover of the present invention.
Wherein: 1-toothed roller type soil removing conveyor, 101-toothed soil removing roller, 102-GR type speed reducer, 103-driving motor, 104-uncapped bearing seat, 105-nylon pin coupling, 106-double-row roller chain wheel, 2-throwing machine, 3-first chain plate type conveyor, 4-large-inclination-angle edge blocking belt conveyor, 401-large-inclination-angle edge blocking speed reducing motor, 5-vibrating-screen type secondary impurity removing machine, 501-electromagnetic speed regulating motor, 502-belt pulley, 503-bearing seat and transmission shaft, 504-rotating arm, 505-eccentric wheel, 506-screen, 6-impurity collecting hopper, 7-flat conveying belt conveyor, 8-terminal impurity collecting hopper, 801-flap gate, 9-sugarcane groove, 10-unloading platform, 11-second chain plate type conveyor, 12-chute and 13-oblique hopper.
Detailed Description
The invention is further described with reference to the following specific drawings and examples.
As shown in fig. 1-7, the utility model mainly comprises a toothed roller type soil removing conveyor 1, a throwing machine 2, a first chain conveyor 3, a sundries collecting hopper 6, a flat conveying rubber belt conveyor 7 and a large-inclination-angle blocking belt conveyor 4, wherein a lower side feeding end of the first chain conveyor 3 is arranged at a raw material sugarcane unloading platform 10, the throwing machine 2 is arranged at a position slightly above a higher side discharging end of the first chain conveyor 3, the toothed roller type soil removing conveyor 1 is arranged below the throwing machine 2, the first chain conveyor 3 is arranged between the second chain conveyor 11, the toothed roller type soil removing conveyor 1 is composed of a plurality of toothed soil removing rollers 101 which are parallel to each other and closely arranged together, the toothed roller type soil removing conveyor is horizontally arranged, the sundries collecting hopper 6 is arranged below the toothed roller type soil removing conveyor 1, the sundries collecting hopper 6 is funnel-shaped, an upper side opening of the sundries collecting hopper 6 is opposite to a lower side of the toothed roller type soil removing conveyor 1, the installation quantity is 1-2, a flat-conveying rubber belt conveyor 7 is arranged below a sundries collecting hopper 6, the lower side opening of the sundries collecting hopper 6 is opposite to the feeding end of the flat-conveying rubber belt conveyor 7, the discharging end of the flat-conveying rubber belt conveyor 7 is connected to the lower side feeding end of a large-inclination-angle baffle belt conveyor 4, the high-side discharging end of the large-inclination-angle baffle belt conveyor 4 extends to the upper side of a vibrating-screen type secondary sundries removing machine 5, the vibrating-screen type secondary sundries removing machine 5 is arranged on a supporting frame, an inclined hopper 13 is arranged at the front end of a screen 506 of the vibrating-screen type secondary sundries removing machine 5, the lower side of the inclined hopper 13 is opposite to a first chain-plate type conveyor 3, screened sugarcane heads are conveyed to the first chain-plate type conveyor 3, a terminal sundries collecting hopper 8 is erected at the lower end of the vibrating-screen type secondary sundries removing machine 5, the upper side opening of the terminal sundries collecting hopper 8 is opposite to the material falling direction of the vibrating-screen type secondary sundries removing machine 5, the opening and closing of the flap gate 801 controlled by the steel wire rope hoist are controlled, the rear-drive skip soil-transporting vehicle for transporting sundries is arranged on the lower side of the terminal sundries collecting hopper 8, the edge of the tail end of the toothed roller type soil-removing conveyor 1 in the conveying direction is provided with a chute 12 connected with a second chain plate type conveyor 11, and the sugarcane raw materials after impurity removal sent out of the toothed roller type soil-removing conveyor 1 are conveyed to a linking process area 9 through the second chain plate type conveyor 11 for subsequent process treatment.
The tooth-type soil removing roller 101 of the tooth-roller soil removing conveyor 1 is integrated, a thick-wall pipe with the diameter of 300 multiplied by 52.5mm is made of 45# steel, shaft heads are welded at two ends of the thick-wall pipe in a hot sleeve mode, and teeth are directly milled on the steel pipe to be machined and formed. The toothed roller type soil removal conveyor 1 is provided with 15-18 toothed soil removal rollers 101 each, the toothed soil removal rollers 101 are directly turned and milled by thick-wall steel pipes to form teeth, the outer diameter of each tooth is phi 299mm, the tooth thickness is 24-26 mm, the tooth height is 20-26 mm, the tooth pitch is 64mm, and the addendum is welded by a TD928 wear-resistant material with the thickness of about 1-2 mm. 15-18 tooth-type soil removing rollers 101 are mutually parallel and closely arranged together, thereby forming a conveying surface of the tooth-type soil removing roller 101, the roller center distance is 284mm, the roller teeth of two adjacent tooth-type soil removing rollers 101 on the adjacent sides are arranged in a staggered embedded manner, continuous and uniform roller tooth gaps are arranged on two sides of the roller tooth surface and tooth tops of the roller teeth with the embedded roller teeth, the roller teeth of two adjacent tooth-type soil removing rollers 101 are not interfered with each other when rotating, the 15-18 tooth-type soil removing rollers 101 form a tooth roller type soil removing conveyor 1 along the conveying direction, each three tooth-type soil removing rollers 101 form a group of driving units, a GR-type speed reducer 102 drives 3 tooth-type soil removing rollers 101 to synchronously rotate in the same direction through a double-row roller sprocket 106, 5-6 tooth-type soil removing rollers 101 are arranged in total for independent control, the rotating directions of all the tooth-type soil removing rollers 101 of the tooth roller type soil removing conveyor 1 are the same, so as to ensure the consistent material conveying direction. The tooth type soil removing roller 101 driving motor 103 is a 15KW alternating current motor and provides power for a GR type speed reducer 102.
The large-inclination-angle flange belt conveyor is arranged below an outlet of a 4-degree-of-inclination flange belt conveyor, a vibrating screen type secondary impurity remover 5 is installed, the vibrating screen type secondary impurity remover comprises an electromagnetic speed regulating motor (501), a belt pulley (502), a bearing seat and a transmission shaft (503), a rotating arm (504), an eccentric wheel (505) and a screen (506), the rotating speed of the electromagnetic speed regulating motor (generally 290-350 rpm) is adjusted according to actual conditions, the transmission shaft is driven to rotate through belt pulley transmission, the transmission shaft drives the eccentric wheel to rotate, the eccentric wheel drives a support and the screen to periodically shake through the rotating arm and a connecting rod mechanism, silt and sugarcane leaves are filtered and removed, and sugarcane tops are recovered to.
When the sugarcane harvester is in operation, the engineering truck for carrying sugarcane raw materials is driven to the unloading platform 10, the raw materials are conveyed to the low-side feeding end of the first chain plate type conveyor 3 through the unloading device, the sugarcane raw materials are conveyed to the high-side discharging end by the first chain plate type conveyor 3, the sugarcane raw materials fall down and are thrown away by the throwing machine 2, the sugarcane raw materials fall onto the toothed roller type soil removing conveyor 1, partial impurities of the sugarcane raw materials are separated from sugarcane, the toothed roller type soil removing conveyor 1 conveys the sugarcane raw materials and further removes impurities in the conveying process, the impurities fall down from the toothed soil removing rollers 101 of the toothed roller type soil removing conveyor 1 and fall into the impurity collecting hopper 6 arranged below the toothed roller type soil removing conveyor 1, the impurity collecting hopper 6 is funnel-shaped, the impurities leak from a bottom opening of the impurity collecting hopper 6 and enter the feeding end of the flat conveying rubber belt conveyor 7, the discharging end of the flat conveying rubber belt conveyor 7 conveys the impurities to the low-side feeding end of the large-inclination blocking side belt conveyor 4, the high-side discharging end of the large-inclination-angle flange belt conveyor 4 conveys sundries to the position above a screen 506 of a vibrating screen type secondary sundries removing machine 5, the rotating speed (generally 290-350 rpm) of an electromagnetic speed regulating motor 501 is adjusted according to actual conditions, a belt pulley 502 drives a transmission shaft 503 to rotate, the transmission shaft 503 drives an eccentric wheel 505 to rotate, the eccentric wheel 505 drives a bracket and the screen 506 to periodically shake through a rotating arm 504 and a connecting rod mechanism, silt and sugarcane leaves are filtered and removed,
the unscreened sugarcane head materials enter the inclined hopper 13 through the screen 506 and are conveyed to the first chain plate type conveyor 3 through the inclined hopper 13, impurities falling from holes (the diameter of the screen is 50-60 mm) of the screen 506 are screened secondarily and enter the terminal impurity collecting hopper 8, a flap gate is arranged at an opening at the lower side of the terminal impurity collecting hopper 8, the flap gate 801 controlled by a steel wire rope hoist is controlled to be opened and closed, the impurities can fall into a rear-drive dump truck for loading the impurities from the lower side of the terminal impurity collecting hopper 8, a sliding groove 12 is arranged at the tail end edge of the conveying direction of the toothed roller type soil removing conveyor 1 and is connected with the second chain plate type conveyor 11, and the sugarcane raw materials after impurity removal, which are sent out of the toothed roller type soil removing conveyor 1, are conveyed to the sugarcane groove 9 through the second chain plate type conveyor 11 and are subjected to subsequent process treatment.
According to the fact that a sugar refinery is put into production and use in recent years in squeezing seasons, the overall operation basically meets production through early test operation and improvement, and the method comprises the following steps:
1. each soil removing roller stably runs, and the running current of a motor (the rated current of the motor is 28.8A) is generally as follows: 2# soil removing roller: 10-14A; no. 3 soil removing roller: 12 to 18A. The currents of the soil removing rollers of the No. 3 soil removing machine group 3 and the No. 6 soil removing machine group 6 are respectively about 15.5A and 18A, and the rest is 12A.
2. The 2# and 3# systems have the advantages that the operation is normal in the production of the soil removing roller in the squeezing season, the bearing has no abnormal sound and generates heat, the fault rate is low, the soil removing roller teeth have no mud clamping trip phenomenon, and the high-pressure water gun is not needed to wash the teeth of the soil removing roller teeth. In the season of squeezing out the juice, need wash with high-pressure squirt about the cubic about every class and clear away wheel tooth and press from both sides silt particle, just can guarantee to remove the native roller and not cross the flow, guarantee the continuous operation of production, and often appear removing accidents such as native roller cycloid pin gear speed reducer bearing, cycloid wheel damage, motor short circuit. At present, because the power of an old motor is low (15W, and other plants are 30 KW), when a secondary belt stops, a primary belt runs and brings a large bundle of sugarcane to stay at a tail end soil removing roller, the soil removing roller of the 2# system occasionally has an overcurrent tripping phenomenon, and the normal operation is recovered after the 2# system is restarted, so that the tripping phenomenon can be avoided in operation attention. The fault pairs of the front/rear soil removing machines adopting the system are as follows:
Figure DEST_PATH_IMAGE002
TABLE 1 Fault comparison table for fore/aft squeezing season soil removing machine adopting the system
From the table, it can be seen that the 19/20 squeezing seasons adopting the system have five soil removal machine stops, and the reasons are that iron ware and small stones brought by sugarcane are clamped into the soil removal roller, so that overcurrent tripping is caused, and equipment faults do not occur. Compared with a season soil removing machine without the system, the system has greatly improved fault frequency, and ensures that the season production is carried out safely and uniformly.
3. The sugarcane leaking amount of the soil removing roller is greatly reduced compared with that of the prior year, the effects of removing silt and sugarcane leaves are good, according to the statistics of 19/20 squeezing seasons, the average weight of factory waste every day is 23.07 tons, and the weight is reduced by 3.21 tons in the same period compared with that of the last squeezing season, and the detailed table is shown in the following table 2:
Figure DEST_PATH_IMAGE004
TABLE 2 comparison statistical table for the outgoing weight of the waste of the soil removing roller
After the 2# and 3# sugarcane self-discharging systems are transformed according to statistics (hereinafter referred to as 2# and 3# soil removing machines), the fault rate of the 2# and 3# soil removing machines is greatly reduced, the operating safety rate in season is 100%, the sugarcane falling is greatly ensured to be continuously balanced, the average extraction rate of first-line and second-line pressing is promoted to be stably improved, and the economic benefit is converted as follows:
1. the loss time of the fault of the soil removing roller of the No. 2 and No. 3 soil removing machines in the season of not adopting the system is about 69 hours, and the loss is about 0.2 ten thousand yuan in each hour, so that the economic loss caused by shutdown can be reduced: 69 hours × 0.2 ten thousand yuan/hour =13.8 ten thousand yuan.
2. The cost for maintaining the speed reducer and the motor and replacing the bearing in the top squeezing season is 5.6 ten thousand yuan.
3. Because the soil removing gear piece of the soil removing roller deforms and falls off, the cost for normal use is about 100 ten thousand yuan only by maintenance in the maintenance period.
4. Adopt this system to remove native machine and reform transform the back, it is effectual to remove mud, and the mud volume that removes totally of 19/20 1 ~ 3# sugarcane self-discharging system of season is 2225.3 tons, according to two thirds volume, and 2#, 3# remove native machine and remove mud volume and be about 1483.5 tons after reforming transform, have more scientific knot miscellaneous data for the agricultural affairs branch of academic or vocational study, according to 500 yuan/ton of sugarcane purchase price, the prediction reduces the sugarcane and contains miscellaneous expense and be: 2225.3 ton x 0.05 ten thousand yuan/ton cane =111.265 ten thousand yuan.
The total cost of the four expenses is saved by 230.7 ten thousand yuan, and the economic benefit is obvious.

Claims (6)

1. The utility model provides a sugarcane raw materials fluted roller formula of shaking removes native miscellaneous system that removes, includes that the fluted roller removes native conveyer (1), throws away quick-witted (2), first drag conveyer (3), debris collection fill (6), flat conveying rubber belt conveyor (7), big inclination flange belt conveyor (4), its characterized in that: the lower side feeding end of a first chain plate type conveyor (3) is arranged at a raw material sugarcane unloading platform (10), a throwing machine (2) is arranged at a position slightly above the front of a high side discharging end of the first chain plate type conveyor (3), a toothed roller type soil removing conveyor (1) is arranged below the throwing machine (2), the first chain plate type conveyor (3) and a second chain plate type conveyor (11) are arranged in the middle, the toothed roller type soil removing conveyor (1) is composed of a plurality of toothed soil removing rollers (101) which are parallel to each other and are closely arranged together, the toothed soil removing rollers are horizontally arranged, a sundry collecting hopper (6) is arranged below the toothed roller type soil removing conveyor (1), the sundry collecting hopper (6) is funnel-shaped, the upper side opening of the sundry collecting hopper (6) is just opposite to the lower side of the toothed roller type soil removing conveyor (1), 1-2 groups are installed, and a flat-conveying rubber belt conveyor (7) is arranged below the sundry collecting hopper (6), the lower side opening of the impurity collecting hopper (6) is right opposite to the feeding end of the flat-conveying belt conveyor (7), the discharging end of the flat-conveying belt conveyor (7) is connected to the lower side feeding end of the large-inclination-angle flange belt conveyor (4), the high side discharging end of the large-inclination-angle flange belt conveyor (4) extends to the upper side of the vibrating screen type secondary impurity remover (5), the vibrating screen type secondary impurity remover (5) is installed on a supporting frame, the front end of a screen (506) of the vibrating screen type secondary impurity remover (5) is provided with an inclined hopper (13), the lower side of the inclined hopper (13) is right opposite to the first chain plate type conveyor (3), screened sugarcane heads are conveyed to the first chain plate type conveyor (3), the lower end of the vibrating screen type secondary impurity remover (5) is provided with a terminal impurity collecting hopper (8), the upper side opening of the terminal impurity collecting hopper (8) is right opposite to the falling direction of the vibrating screen type secondary impurity remover (5), the lower side opening of the terminal sundries collecting hopper (8) is provided with a flap gate, the flap gate (801) controlled by a steel wire rope hoist is controlled to open and close, the lower side of the terminal sundries collecting hopper (8) is provided with a rear-drive skip soil transporting vehicle for transporting sundries, the tail end edge of the conveying direction of the toothed roller type soil removing conveyor (1) is provided with a chute (12) connected with a second chain plate type conveyor (11), and the sugarcane raw materials after impurity removal sent out of the toothed roller type soil removing conveyor (1) are conveyed to a sugarcane groove (9) through the second chain plate type conveyor (11) for subsequent process treatment.
2. The sugarcane raw material tooth roller vibration screening type soil and impurity removing system as claimed in claim 1, wherein: the tooth-type soil removing roller (101) of the tooth-roller type soil removing conveyor (1) is integrated, a thick-wall pipe with the diameter of 300 multiplied by 52.5mm and the material of 45# steel is used, shaft heads are welded at two ends in a shrink fit mode, and teeth are directly milled on the steel pipe for machining and forming.
3. The sugarcane raw material tooth roller vibration screening type soil and impurity removing system as claimed in claim 2, wherein: each toothed roller type soil removal conveyor (1) is provided with 15-18 toothed soil removal rollers (101), the toothed soil removal rollers (101) are directly turned and milled by thick-wall steel pipes to form teeth, the outer diameter of each tooth is phi 299mm, the tooth thickness is 24-26 mm, the tooth height is 20-26 mm, the tooth pitch is 64mm, and the addendum is welded by wear-resistant materials with the thickness of about 1-2 mm; 15-18 tooth-type soil removing rollers (101) are mutually parallel and closely arranged together to form a conveying surface of the tooth-type soil removing roller (101), the center distance of the rollers is 284mm, the adjacent two tooth-type soil removing rollers (101) are arranged in a staggered embedded mode on the concave and convex sides of the adjacent teeth, continuous and uniform roller tooth gaps of about 6-8 mm are arranged on the two sides of the tooth surface and the tooth tops of the concave and convex teeth of the embedded teeth, the roller teeth of the adjacent two tooth-type soil removing rollers (101) are not interfered with each other when rotating, the 15-18 tooth-type soil removing rollers (101) form a tooth roller type soil removing conveyor (1) along the conveying direction, each three tooth-type soil removing rollers (101) form a group of driving units, a GR-type speed reducer (102) drives 3 tooth-type soil removing rollers (101) to synchronously rotate in the same direction through a double-row chain wheel (106), 5-6 tooth-type soil removing roller (101) driving motors are arranged for individual control, the rotation directions of all tooth-type soil removing rollers (101) of the tooth-roller soil removing conveyor (1) are the same, so that the consistency of the material conveying directions is ensured.
4. The sugarcane raw material tooth roller vibration screening type soil and impurity removing system as claimed in claim 3, wherein: the tooth-type soil removing roller (101) is characterized in that a driving motor (103) is a 15KW alternating current motor and provides power for a GR type speed reducer (102).
5. The sugarcane raw material tooth roller vibration screening type soil and impurity removing system as claimed in claim 1, wherein: big inclination flange belt conveyor (4) export below, install sieve formula secondary shaker (5) that shakes, sieve formula secondary shaker (5) that shakes includes electromagnetic speed regulating motor (501), belt pulley (502), bearing frame and transmission shaft (503), rocking arm (504), eccentric wheel (505), screen cloth (506), drive the transmission shaft through the belt pulley transmission and rotate, the transmission shaft drives the eccentric wheel and rotates, the eccentric wheel passes through rocking arm and link mechanism and drives support and the periodic shake of screen cloth, filter and detach silt particle, sugarcane leaf, retrieve the sugarcane head to first chain slat conveyor.
6. The sugarcane raw material tooth roller vibration screening type soil and impurity removing system as claimed in claim 1, wherein: the sugarcane raw materials comprise whole-rod type raw material sugarcane and sectional type raw material sugarcane.
CN202020661313.2U 2020-04-28 2020-04-28 Sugarcane raw material fluted roller vibrating screen type soil and impurity removing system Active CN212791887U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114158752A (en) * 2022-02-14 2022-03-11 济南市农业科学研究院(山东省农业科学院济南市分院) Sweet potato results are with having earth impurity screening separating centrifuge
CN116420501A (en) * 2023-05-08 2023-07-14 云南省农业科学院甘蔗研究所 Step-by-step mechanized sugarcane harvesting production line and step-by-step sugarcane harvesting method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114158752A (en) * 2022-02-14 2022-03-11 济南市农业科学研究院(山东省农业科学院济南市分院) Sweet potato results are with having earth impurity screening separating centrifuge
CN114158752B (en) * 2022-02-14 2022-04-12 济南市农业科学研究院(山东省农业科学院济南市分院) Sweet potato results are with having earth impurity screening separating centrifuge
CN116420501A (en) * 2023-05-08 2023-07-14 云南省农业科学院甘蔗研究所 Step-by-step mechanized sugarcane harvesting production line and step-by-step sugarcane harvesting method

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