CN212748205U

CN212748205U - Vertical steel drum leakage testing machine

Info

Publication number: CN212748205U
Application number: CN202021020029.3U
Authority: CN
Inventors: 钱兴圣
Original assignee: Suzhou Yixinyuan Technology Co ltd
Current assignee: Suzhou Yixinyuan Technology Co ltd
Priority date: 2020-06-06
Filing date: 2020-06-06
Publication date: 2021-03-19
Anticipated expiration: 2030-06-06

Abstract

The utility model discloses a vertical steel drum leakage testing machine, the on-line screen storage device comprises a base, the base both sides are the fixed backup pad that is provided with respectively, the top of backup pad transversely is provided with the roof, the fixed electric jar that is provided with in base middle part, the fixed elevating platform that is provided with of telescopic up end, the sleeve overcoat is equipped with drive gear, the vertical adjusting motor that is provided with in fixed block outside, the fixed driving gear that is provided with in top of axis of rotation annular water drainage tank has been seted up on the elevating platform, a plurality of wash ports have been seted up on the annular water drainage tank, the fixed accumulator with annular water drainage tank complex accumulator that is provided with in elevating platform bottom, the fixed ring mirror surface that is provided with in roof bottom, roof upper portion from left to right has set gradually the soap lye tank, water pump, compressed gas. The utility model discloses a steel drum surface condition can be observed to the ring mirror surface, need not to examine around the steel drum round, has improved detection efficiency.

Description

Vertical steel drum leakage testing machine

Technical Field

The utility model relates to a steel drum production technical field specifically is a vertical steel drum tests machine of leaking.

Background

The leakage inspection is an important link in the production process of the steel drum, the tightness of the steel drum can be inspected through leakage inspection, the situation that holes exist on the surface of the steel drum and internal liquid flows out is avoided, and if the steel drum is harmful liquid, serious pollution is caused to the environment and the human health is harmed. Traditional device, mostly apply paint the soap lye through the manual work and examine hourglass, and working strength is big, and is inefficient, and in the inspection process simultaneously, the staff need examine around the steel drum round, takes very much time.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a vertical steel drum tests hourglass machine to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a vertical steel drum leakage testing machine comprises a base, wherein supporting plates are fixedly arranged on two sides of the base respectively, a top plate is transversely arranged at the top end of each supporting plate, an electric cylinder is fixedly arranged in the middle of the base, a fixed block is fixedly arranged at the top end of a piston rod of the electric cylinder, a supporting cylinder is fixedly arranged at the top end of the fixed block, a bearing is arranged at the top end of the supporting cylinder, the top end of the supporting cylinder is fixedly connected with the inner wall of the bearing, a sleeve is sleeved outside the bearing, a lifting platform is fixedly arranged on the upper end surface of the sleeve, a transmission gear is sleeved outside the sleeve, an adjusting motor is vertically arranged outside the fixed block, an output shaft of the adjusting motor is connected with a rotating shaft through a coupler, a driving gear is fixedly arranged at the top end of the, the annular drainage groove is provided with a plurality of drainage holes, the bottom of the lifting platform is fixedly provided with a recovery groove matched with the annular drainage groove, the drainage holes penetrate through the lifting platform and are communicated with the recovery groove, the bottom of the top plate is fixedly provided with an annular mirror surface, the upper part of the top plate is sequentially provided with a soap lye tank, a water pump, a compressed air bag and a lifting electric cylinder from left to right, the bottom of the soap lye tank is communicated with a water pipe, the water pump is connected with the soap lye tank through the water pipe, the water pipe is connected with a water valve, the compressed air bag is communicated with an air outlet pipeline, the air outlet pipeline penetrates through the top plate downwards, the top of the air outlet pipeline is communicated with a first air valve, the right side of the air outlet pipeline on the top plate is provided with a pressure relief pipe, the pressure relief pipe penetrates through the top plate, the top of the pressure relief, the top of electricity jar piston rod is connected with annular spray tube, a plurality of shower nozzles of annular spray tube inboard surface intercommunication, the roof lower part is close to the fixed telescopic link that is provided with in one side of soap lye tank, the bottom and the annular spray tube fixed connection of telescopic link, be connected with the feed liquor pipe on the annular spray tube, the annular spray tube passes through the feed liquor pipe and is connected with the water pump, the fixed controller that is provided with in the backup pad, the controller respectively with electricity jar, accommodate motor, water pump, baroceptor and electricity jar electric connection.

Preferably, the first air valve and the second air valve are both electromagnetic valves, and the input ends of the first air valve and the second air valve are respectively and electrically connected with the output end of the controller.

Preferably, the water valve is an electromagnetic valve, and the input end of the water valve is electrically connected with the output end of the controller.

Preferably, the annular mirror surface is of a semicircular structure, and the radius of the annular mirror surface is matched with that of the lifting plate.

Preferably, the drainage holes are divided into two rows and evenly distributed on the bottom surface of the annular drainage groove.

Preferably, the bottom surface of the top plate is fixedly provided with a sealing rubber layer, and the thickness of the rubber layer is not less than 5 mm.

Preferably, a buffer rubber layer is fixedly arranged on the inner side of the annular drainage groove on the upper surface of the lifting platform

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model is provided with the annular spray pipe, the lifting electric cylinder and the water pump are started through the controller, the water pump extracts the soap lye in the soap lye tank and injects the soap lye into the annular spray pipe, and simultaneously the lifting electric cylinder drives the annular spray pipe to move from top to bottom along the steel barrel, and the soap lye is uniformly sprayed on the surface of the steel barrel through the spray head, thereby avoiding manual coating and greatly improving the working efficiency;

2. the utility model discloses be provided with the ring mirror surface simultaneously, can observe the side and the back of steel drum through the ring mirror surface that distributes around the steel drum, the staff does not remove the back of steel drum and observes, has improved detection efficiency, has simple structure, convenient to use, excellent in use effect's advantage.

Drawings

FIG. 1 is a sectional view of the whole structure of a vertical steel drum leak detector of the present invention;

FIG. 2 is a schematic view of a top view structure of a lifting platform of the vertical steel drum leak detector of the present invention;

FIG. 3 is a schematic view of the top view structure of the annular nozzle of the vertical steel drum leak detector of the present invention;

fig. 4 is the enlarged schematic view of the structure at the position A of the annular nozzle of the vertical steel drum leak detector.

In the figure: 100. a base; 101. a support plate; 102. a top plate; 103. an electric cylinder; 104. a fixed block; 105. A support cylinder; 106. a bearing; 107. a sleeve; 108. a lifting platform; 109. a transmission gear; 110. adjusting the motor; 111. a rotating shaft; 112. a driving gear; 113. an annular drainage channel; 114. a drain hole; 115. A recovery tank; 116. an annular mirror surface; 117. a soap liquid box; 118. a water pump; 119. compressing the air bag; 120. A lifting electric cylinder; 121. a water valve; 122. an air outlet pipe; 123. a first air valve; 124. a pressure relief pipe; 125. A second air valve; 126. an air pressure sensor; 127. an annular nozzle; 128. a spray head; 129. a telescopic rod; 130. a liquid inlet pipe; 131. and a controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a vertical steel drum leakage testing machine comprises a base 100, supporting plates 101 are welded on two sides of the base 100 respectively, a top plate 102 is transversely installed on the top end of each supporting plate 101, an electric cylinder 103 is installed in the middle of the base 100 through bolts, a fixing block 104 is connected to the top end of a piston rod of the electric cylinder 103 in a threaded mode, a supporting cylinder 105 is welded on the top end of the fixing block 104, a bearing 106 is installed on the top end of the supporting cylinder 105, the top end of the supporting cylinder 105 is fixedly connected with the inner wall of the bearing 106, a sleeve 107 is sleeved outside the bearing 106, a lifting platform 108 is welded on the upper end face of the sleeve 107, a transmission gear 109 is sleeved outside the sleeve 107, an adjusting motor 110 is vertically installed outside the fixing block 104, an output shaft of the adjusting motor 110 is connected with a rotating shaft 111 through a coupler, a driving gear 112, two rows of drainage holes 114 are uniformly formed in the annular drainage groove 113, a recovery groove 115 matched with the annular drainage groove 113 is welded at the bottom of the lifting platform 108, the drainage holes 114 penetrate through the lifting platform 108 and are communicated with the recovery groove 115, an annular mirror surface 116 is installed at the bottom of the top plate 102 through bolts, a soap liquid box 117 is sequentially installed on the upper portion of the top plate 102 from left to right, a water pump 118, a compressed air bag 119 and a lifting electric cylinder 120 are arranged, the bottom of the soap liquid box 117 is communicated with a water pipe, the water pump 118 is connected with the soap liquid box 117 through a water pipe, a water valve 121 is connected onto the water pipe, an air outlet pipeline 122 is communicated onto the compressed air bag 119, the air outlet pipeline 122 penetrates through the top plate 102 downwards, a first air valve 123 is communicated with the top of the air outlet pipeline 122, a pressure relief pipe 124 is installed on the right side of the air outlet pipeline 122 on, the piston rod of the electric cylinder 103 penetrates through the top plate 102 downwards, the top end of the piston rod of the electric cylinder 103 is connected with an annular spray pipe 127, the inner side surface of the annular spray pipe 127 is communicated with a plurality of spray heads 128, an expansion rod 129 is installed on one side, close to the soap liquid tank 117, of the lower portion of the top plate 102 through bolts, the bottom of the expansion rod 129 is fixedly connected with the annular spray pipe 127, a liquid inlet pipe 130 is connected onto the annular spray pipe 127, the annular spray pipe 127 is connected with a water pump 118 through the liquid inlet pipe 130, a controller 131 is installed on the supporting plate 101 through bolts, and the controller 131 is electrically connected with the electric cylinder 103, the adjusting motor 110.

The first air valve 123 and the second air valve 125 are both electromagnetic valves, the input ends of the first air valve 123 and the second air valve 125 are respectively electrically connected with the output end of the controller 131, the water valve 121 is an electromagnetic valve, the input end of the water valve 121 is electrically connected with the output end of the controller 131, the annular mirror surface 116 is of a semicircular structure, the radius of the annular mirror surface 116 is matched with that of the lifting plate, a sealing rubber layer is adhered to the bottom surface of the top plate 102, the thickness of the rubber layer is not less than 5mm, a buffer rubber layer is adhered to the inner side of the annular water drainage groove 113 on the upper surface of the lifting table 108, one side of the recovery groove 115 is communicated with a water drainage pipe.

The working principle is as follows: when the utility model is used, firstly, a steel barrel to be detected is placed on the lifting platform 108 with an opening facing upwards, the electric cylinder 103 is started through the controller 131, the electric cylinder 103 is started to drive the fixed block 104 to ascend, the fixed block 104 is lifted to drive the supporting cylinder 105 to ascend, the supporting cylinder 105 drives the bearing 106 to ascend, the bearing 106 is lifted to drive the sleeve 107 to ascend, the sleeve 107 is lifted to drive the lifting platform 108 to ascend, the lifting platform 108 drives the steel barrel to move upwards until the upper part of the steel barrel is contacted with the top plate 102, the piston rod extension distance of the electric cylinder 103 can be set through the controller 131 according to the height of the steel barrel, the first air valve 123 is controlled to be opened through the controller 131, the steel barrel is filled with gas, the air pressure in the barrel is measured through the air pressure sensor 126 connected with the exhaust pipe, the first air pressure valve is closed when a certain set value is reached, the gas filling is stopped, the lifting electric cylinder, the water pump 118 pumps the soap liquid in the soap liquid tank 117 and injects the soap liquid into the annular spray pipe 127, the lifting electric cylinder 120 drives the annular spray pipe 127 to move from top to bottom along the steel barrel, the soap liquid is uniformly sprayed on the surface of the steel barrel through the spray head 128, manual soap liquid coating is avoided, the working efficiency is greatly improved, when the annular spray pipe 127 moves to the bottom of the steel barrel, the movement is stopped, the water valve 121 is closed, the spraying is stopped, the leakage checking process is carried out, a worker observes the surface of the whole body and whether bubbles are generated to determine whether holes exist in the steel barrel, the side surface and the back surface of the steel barrel can be observed through the annular mirror surface 116 distributed around the steel barrel, the worker does not move to the back surface of the steel barrel to observe, the checking efficiency is improved, when the holes exist, the adjusting motor 110 is started through the controller 131, the adjusting motor 110 drives the driving gear 112 to rotate, the driving gear 112 drives the driven, the driven gear rotates to drive the sleeve 107 to rotate, the sleeve 107 rotates to drive the lifting platform 108 to rotate, the lifting platform 108 drives the steel barrel to rotate, the air leakage part is rotated to the front of a worker, the worker can carry out operations such as marking, the sealing rubber layer is adhered to the bottom of the top plate 102 and plays a role of sealing, air leakage in the steel barrel can be prevented, soap lye water flowing from the surface of the steel barrel flows into the annular water tank, the water discharge hole 114 is improved to enter the recovery tank 115 for recovery, the soap lye water is prevented from being accumulated on the lifting platform 108 and polluting the environment, when the water in the recovery tank 115 is full, the soap lye water can be discharged through the water discharge pipe, after detection is finished, the second air valve 125 is opened through the controller 131 to discharge the air in the steel barrel, the electric cylinder 103 and the telescopic electric cylinder 103 are started at the same time, the lifting platform 108 is controlled to descend and lift the annular spray pipe 127, then the staff can take off the steel drum, has simple structure, convenient to use, excellent in use effect's advantage.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a vertical steel drum leakage testing machine, includes base (100), its characterized in that: the lifting device is characterized in that supporting plates (101) are fixedly arranged on two sides of the base (100) respectively, a top plate (102) is transversely arranged on the top end of the supporting plate (101), an electric cylinder (103) is fixedly arranged in the middle of the base (100), a fixing block (104) is fixedly arranged on the top end of a piston rod of the electric cylinder (103), a supporting cylinder (105) is fixedly arranged on the top end of the fixing block (104), a bearing (106) is arranged on the top end of the supporting cylinder (105), the top end of the supporting cylinder (105) is fixedly connected with the inner wall of the bearing (106), a sleeve (107) is sleeved outside the bearing (106), a lifting platform (108) is fixedly arranged on the upper end face of the sleeve (107), a transmission gear (109) is sleeved outside the sleeve (107), an adjusting motor (110) is vertically arranged outside the fixing block (104), and an output shaft, a driving gear (112) is fixedly arranged at the top end of the rotating shaft (111), the driving gear (112) is meshed with the transmission gear (109), an annular drainage groove (113) is formed in the lifting platform (108), a plurality of drainage holes (114) are formed in the annular drainage groove (113), a recovery groove (115) matched with the annular drainage groove (113) is fixedly arranged at the bottom of the lifting platform (108), the drainage holes (114) penetrate through the lifting platform (108) to be communicated with the recovery groove (115), an annular mirror surface (116) is fixedly arranged at the bottom of the top plate (102), a soap liquid tank (117), a water pump (118), a compressed air bag (119) and a lifting electric cylinder (120) are sequentially arranged at the upper part of the top plate (102) from left to right, a water pipe is communicated with the bottom of the soap liquid tank (117), the water pump (118) is connected with the soap liquid tank (117) through a water pipe, and a water valve, the compressed air bag (119) is communicated with an air outlet pipeline (122), the air outlet pipeline (122) penetrates through the top plate (102) downwards, the top of the air outlet pipeline (122) is communicated with a first air valve (123), the right side of the air outlet pipeline (122) on the top plate (102) is provided with a pressure relief pipe (124), the pressure relief pipe (124) penetrates through the top plate (102), the top of the pressure relief pipe (124) is connected with a second air valve (125), the pressure relief pipe (124) is connected with an air pressure sensor (126), a piston rod of the electric cylinder (103) penetrates through the top plate (102) downwards, the top end of the piston rod of the electric cylinder (103) is connected with an annular spray pipe (127), the inner side surface of the annular spray pipe (127) is communicated with a plurality of spray heads (128), one side, close to the soap liquid tank (117), of the lower part of the top plate (102) is fixedly provided with a telescopic rod (129, the annular spraying pipe (127) is connected with a liquid inlet pipe (130), the annular spraying pipe (127) is connected with a water pump (118) through the liquid inlet pipe (130), a controller (131) is fixedly arranged on the supporting plate (101), and the controller (131) is electrically connected with the electric cylinder (103), the adjusting motor (110), the water pump (118), the air pressure sensor (126) and the lifting electric cylinder (120) respectively.

2. The vertical steel drum leakage testing machine according to claim 1, characterized in that: the first air valve (123) and the second air valve (125) are both electromagnetic valves, and the input ends of the first air valve (123) and the second air valve (125) are respectively electrically connected with the output end of the controller (131).

3. The vertical steel drum leakage testing machine according to claim 1, characterized in that: the water valve (121) is an electromagnetic valve, and the input end of the water valve (121) is electrically connected with the output end of the controller (131).

4. The vertical steel drum leakage testing machine according to claim 1, characterized in that: the annular mirror surface (116) is of a semicircular structure, and the radius of the annular mirror surface (116) is matched with that of the lifting plate.

5. The vertical steel drum leakage testing machine according to claim 1, characterized in that: the drain holes (114) are divided into two rows and are uniformly distributed on the bottom surface of the annular drain groove (113).

6. The vertical steel drum leakage testing machine according to claim 1, characterized in that: and a sealing rubber layer is fixedly arranged on the bottom surface of the top plate (102), and the thickness of the rubber layer is not less than 5 mm.

7. The vertical steel drum leakage testing machine according to claim 1, characterized in that: and a buffer rubber layer is fixedly arranged on the inner side of the annular drainage groove (113) on the upper surface of the lifting platform (108).

8. The vertical steel drum leakage testing machine according to claim 1, characterized in that: one side of the recovery tank (115) is communicated with a drain pipe, and the top of the drain pipe is in threaded connection with a sealing cover.