CN212747677U - Full-automatic detection device for overall dimension of welded product - Google Patents

Full-automatic detection device for overall dimension of welded product Download PDF

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Publication number
CN212747677U
CN212747677U CN202022008353.XU CN202022008353U CN212747677U CN 212747677 U CN212747677 U CN 212747677U CN 202022008353 U CN202022008353 U CN 202022008353U CN 212747677 U CN212747677 U CN 212747677U
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vacuum
material taking
fixing seat
camera
linear module
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张欧
燕俊威
曹峰
彭斌
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Oechsler Plastic Products Taicang Co Ltd
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Oechsler Plastic Products Taicang Co Ltd
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Abstract

The utility model discloses a full automatic checkout device for welding product overall dimension, including feed mechanism, material taking moving mechanism, 2D camera detection mechanism, 3D camera detection mechanism, reloading moving mechanism, clean transport mechanism and board, feed mechanism, material taking moving mechanism, 2D camera detection mechanism, 3D camera detection mechanism, reloading moving mechanism and clean transport mechanism set gradually by preceding to back according to the order that detects. A full automatic checkout device for welding product overall dimension, solved the inefficiency that radome welding back size visual inspection produced, the problem of easily makeing mistakes for a long time reaches zero error rate, the purpose of raising the efficiency. A operating method for welding product overall dimension's full automated inspection device, theory of operation is simple and easy, work process automation degree is high, has improved detection efficiency.

Description

Full-automatic detection device for overall dimension of welded product
Technical Field
The utility model belongs to advanced manufacturing and automation, in particular to a full automatic checkout device for welding product overall dimension.
Background
The radome is a window of electromagnetic waves and has the functions of protecting the antenna and preventing the environment from influencing and interfering the working state of the radar antenna, thereby reducing the power for driving the antenna to operate, improving the working reliability of the antenna and ensuring the all-weather operation of the radar antenna.
At present, the radome is mainly assembled by operators manually, the labor intensity of workers is high, the misoperation proportion is high, the assembly consistency and precision are low, the efficiency is low, and the defects are more obvious particularly in the mass production stage. In order to ensure the quality of products, the assembled radome needs to be subjected to strict quality detection, and qualified products can be sold outwards.
However, most of existing radome assembly products are manually detected, the manual efficiency is low by relying on the experience of detection workers, fatigue and error are easy to occur in long-time high-strength work, and due to manual detection, detection errors of different degrees exist inevitably, and the product quality cannot be guaranteed. The product detection mode is not suitable for large-scale production and manufacturing at present, and with the rapid development of the automobile radar industry, a set of equipment capable of automatically detecting products is continuously set to ensure the quality of the products.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: in order to overcome not enough above, the utility model aims at providing a full automatic checkout device for welding product overall dimension has solved prior art, and the radome relies on the manual work to detect alone, expends time long, and is inefficient, is difficult to satisfy the problem of large-scale production's needs. The utility model also provides a working method for welding product overall dimension's full automated inspection device, it is simple and easy to detect the principle, and detection process automation degree is high, and required manpower is few.
The technical scheme is as follows: the utility model provides a full automatic checkout device for welding product overall dimension, includes feed mechanism, gets material moving mechanism, 2D camera detection mechanism, 3D camera detection mechanism, reloads moving mechanism, clean transport mechanism and board, feed mechanism, getting material moving mechanism, 2D camera detection mechanism, 3D camera detection mechanism, reloads moving mechanism and clean transport mechanism all set up on the board to feed mechanism, getting material moving mechanism, 2D camera detection mechanism, 3D camera detection mechanism, reloads moving mechanism and clean transport mechanism set gradually by preceding to back according to the order that detects. The utility model discloses a full automatic checkout device for welding product overall dimension can transport the product between 2D camera detection mechanism, 3D camera detection mechanism and clean transport mechanism through the feed mechanism that sets up, get material moving mechanism, reloading moving mechanism to carry out the detection of 2D and 3D of product, and can detect the clean dust removal of back product automatically, the overall process is automatic goes on, can use manpower sparingly.
Further, foretell a full automatic checkout device for welding product overall dimension, automated inspection equipment still includes the material loading assembly line, the material loading assembly line sets up on the board to the material loading assembly line is located one side of feed mechanism. The material loading assembly line that sets up is used for providing the product that waits to detect, does not need the manual work to carry, has realized the full automated inspection of check out test set.
Further, foretell a full automatic checkout device for welding product overall dimension, feed mechanism includes that material loading sharp module, vacuum are got material cylinder one and are connect material fixing base one, material loading sharp module is through the supporting seat and connect material fixing base one and all fix the setting on the board, material cylinder one is got in the vacuum and the slider of material loading sharp module is connected to material loading sharp module can drive a vacuum and get material cylinder horizontal migration, material loading assembly line and connect the material fixing base one to be located the both ends of material loading sharp module respectively, material cylinder one can be got at the material loading assembly line and connect the material fixing base to transport the product between one.
Further, the full-automatic detection device for welding the overall dimension of the product comprises a material taking moving mechanism, a material taking linear module, a vacuum material taking cylinder II, a material receiving fixing seat II and a vacuum material taking cylinder III, wherein the material taking linear module is fixedly arranged on a machine table through a supporting seat and the material receiving fixing seat II, the vacuum material taking cylinder II and the vacuum material taking cylinder III are respectively connected with a sliding block on the material taking linear module, the material taking linear module can drive the vacuum material taking cylinder II and the vacuum material taking cylinder III to move along the horizontal direction, the material receiving fixing seat is arranged at one end of the material taking linear module, the material receiving fixing seat is arranged at one side of the material taking linear module, the vacuum material taking cylinder II can transfer the product on the material receiving fixing seat I to the material receiving fixing seat II, and the vacuum material taking cylinder III can transfer the product on the material receiving fixing seat II to a 3, and the 2D camera detection mechanism is arranged right opposite to the material receiving fixing seat II.
Further, foretell a full automatic checkout device for welding product overall dimension, 2D camera detection mechanism includes 2D camera, light source one and 2D camera supporting seat, 2D camera supporting seat is fixed to be set up on the board, 2D camera and light source one all set up on 2D camera supporting seat to the 2D camera is located light source one directly over, connect material fixing base two to be located light source one under.
Further, foretell a full automatic checkout device for welding product overall dimension, 3D camera detection mechanism includes 3D camera, the sharp module of pay-off, connects material fixing base three and 3D camera supporting seat, pay-off sharp module and 3D camera supporting seat are all fixed to be set up on the board, connect the slider of material fixing base three and the sharp module of pay-off to connect the material fixing base three to move along the horizontal direction can be driven to connect to the material to the pay-off sharp module, material cylinder three can be with connecing the product of material fixing base two to transport to connecing material fixing base three, the 3D camera is fixed to be set up on 3D camera supporting seat to the 3D camera is located the top of connecing material fixing base three.
Further, foretell a full automatic checkout device for welding product overall dimension, the material changing moving mechanism includes that the sharp module of reloading gets material cylinder four with the vacuum, the sharp module of reloading passes through the fixed setting of supporting seat on the board, the slider fixed connection of the sharp module of reloading is got to the vacuum, and the sharp module of reloading can drive the four horizontal migration of material cylinder are got in the vacuum, material cylinder four is got in the vacuum and can be transported the product that connects on the material fixing base three to clean transport mechanism.
Furthermore, the full-automatic detection device for the overall dimension of the welded product comprises a dust collector, a fourth material receiving fixing seat, a first cleaning linear module and a blanking assembly line, wherein the dust collector, the first cleaning linear module and the blanking assembly line are arranged on a machine table, the first cleaning linear module and the first material changing linear module are vertically arranged, a slide block of the fourth material receiving fixing seat is fixedly connected with a slide block of the first cleaning linear module, the fourth material receiving fixing seat can be positioned under a fourth vacuum material taking cylinder, the dust collector is positioned right above the first cleaning linear module, the first cleaning linear module can drive the four material receiving fixing seats to be positioned under the dust collector, the blanking assembly line is arranged on one side of the first cleaning linear module, which is close to the fourth material changing linear module, the fourth vacuum material taking cylinder can transfer the product on the fourth material receiving fixing seat to the blanking assembly line, and the starting end of the blanking assembly line can be positioned right below the vacuum material taking cylinder IV.
Furthermore, the full-automatic detection device for the overall dimension of the welded product is characterized in that the material receiving fixing seat I, the material receiving fixing seat II, the material receiving fixing seat III and the material receiving fixing seat IV are respectively provided with two product pressing cylinders.
The utility model also provides a working method for welding product overall dimension's full automated inspection device, including following step:
s1, sequentially placing the products to be detected at the starting end of the material loading assembly line, conveying the products to be detected by the material loading assembly line, and conveying the products to the tail end of the material loading assembly line along with the material loading assembly line;
s2, the feeding linear module drives the first vacuum material taking cylinder to horizontally move right above the tail end of the feeding assembly line, the first vacuum material taking cylinder descends, a vacuum sucker of the first vacuum material taking cylinder is started to adsorb a product to be detected after the vacuum sucker of the first vacuum material taking cylinder contacts the product to be detected, the first vacuum material taking cylinder retracts to drive the product to be detected to ascend, and the product to be detected leaves the feeding assembly line;
s3, the feeding linear module drives a first vacuum material taking cylinder which adsorbs a product to be detected to horizontally move to a position right above the first material receiving fixing seat, the first vacuum material taking cylinder descends, a vacuum sucker of the first vacuum material taking cylinder is closed, the product to be detected is placed on the first material receiving fixing seat, and a product pressing cylinder on the first material receiving fixing seat fixes the product to be detected on the first material receiving fixing seat;
s4, the material taking linear module drives the vacuum material taking cylinder II to horizontally move to a position right above the material receiving fixing seat I, the vacuum material taking cylinder II descends, a vacuum chuck of the vacuum material taking cylinder II is started to adsorb a product to be detected after the vacuum chuck of the vacuum material taking cylinder II is contacted with the product to be detected, the vacuum material taking cylinder II retracts to drive the product to be detected to ascend, and the product to be detected leaves the material receiving fixing seat I;
s5, the material taking linear module drives the vacuum material taking cylinder II to horizontally move to a position right above the material receiving fixing seat II, the vacuum material taking cylinder II descends, a vacuum sucker of the vacuum material taking cylinder II is closed, a product to be detected is placed on the material receiving fixing seat II, and a product pressing cylinder on the material receiving fixing seat II presses the product;
s6, shooting the size of a product to be detected on the material receiving fixing seat II by using a 2D camera;
s7, after shooting is finished, the material taking linear module drives the vacuum material taking cylinder III to horizontally move, the vacuum material taking cylinder III is moved to a position right above the material receiving fixing seat II, the vacuum material taking cylinder III descends, and after a vacuum sucker of the vacuum material taking cylinder III contacts a product to be detected, the vacuum sucker is started to adsorb the product to be detected, the vacuum material taking cylinder III retracts to drive the product to be detected to ascend, and the product to be detected leaves the material receiving fixing seat II;
s8, the material taking linear module drives the vacuum material taking cylinder III to horizontally move until the vacuum material taking cylinder III moves to a position right above the material receiving fixing seat III, the vacuum material taking cylinder III descends, a vacuum sucker of the vacuum material taking cylinder III is closed, a product to be detected is placed on the material receiving fixing seat III, and a product pressing cylinder on the material receiving fixing seat III presses the product;
s9, driving the third material receiving fixing seat to move to the position right below the 3D camera by the feeding linear module, and photographing and measuring by the 3D camera;
s10, after the 3D camera finishes shooting, the feeding linear module drives the third material receiving fixing seat to move to a position right below the fourth vacuum material taking cylinder;
s11, the vacuum material taking cylinder IV descends, a vacuum sucker of the vacuum material taking cylinder IV contacts a detected product, the vacuum sucker is started to adsorb the detected product, the vacuum material taking cylinder IV retracts to drive the detected product to ascend, and the detected product leaves the material receiving fixing seat III;
s12, the material changing linear module drives the vacuum material taking cylinder IV to move to a position right above the material receiving fixing seat IV, the vacuum material taking cylinder IV descends, a vacuum sucker of the vacuum material taking cylinder IV is closed, and a detected product is placed on the material receiving fixing seat IV;
s13, the first cleaning linear module drives the fourth material receiving fixing seat to move to the position right below a dust collector, the dust collector is started to remove dust of a detected product, and after dust removal is finished, the first cleaning linear module drives the fourth material receiving fixing seat to move to the position right below the fourth vacuum material taking cylinder;
s14, the vacuum material taking cylinder IV descends, a vacuum sucker of the vacuum material taking cylinder IV contacts the dedusted product, the vacuum sucker is started to adsorb the dedusted product, the vacuum material taking cylinder IV retracts to drive the dedusted product to ascend, and the dedusted product leaves the material receiving fixing seat IV;
s15, the material changing linear module drives the vacuum material taking cylinder IV to horizontally move until the vacuum material taking cylinder IV is positioned right above the blanking assembly line, the vacuum material taking cylinder IV descends, a vacuum sucker of the vacuum material taking cylinder IV is closed, and a product to be detected is placed on the blanking assembly line;
and S16, repeating the steps S1-S16, and continuously repeating the detection of the product.
A working method for welding product overall dimension's full automated inspection device, theory of operation is simple and easy, work process automation degree is high, required manpower is few, has improved detection efficiency, is fit for the large-scale application of industry.
Above-mentioned technical scheme can find out, the utility model discloses following beneficial effect has: the utility model discloses a full automatic checkout device for welding product overall dimension, solved the low efficiency that size visual inspection produced after radome welding, the problem of easily making mistakes for a long time, reach zero error rate, the purpose of raising the efficiency; the automatic detection equipment is simple in structure, reasonable in design and easy to produce. The full-automatic detection device for the overall dimension of the welded product has the advantages of high automation degree, high working efficiency and flexible application. A working method for welding product overall dimension's full automated inspection device, theory of operation is simple and easy, work process automation degree is high, required manpower is few, has improved detection efficiency, is fit for the large-scale application of industry.
Drawings
Fig. 1 is a schematic view of the overall structure of the full-automatic detection device for the overall dimension of the welded product according to the present invention;
fig. 2 is a schematic structural view of the feeding mechanism of the present invention;
fig. 3 is a schematic structural view of the material taking moving mechanism of the present invention;
fig. 4 is a schematic structural diagram of the 2D camera detection mechanism according to the present invention;
fig. 5 is a schematic structural diagram of the 3D camera detection mechanism according to the present invention;
fig. 6 is a schematic structural view of the material changing moving mechanism of the present invention;
fig. 7 is a schematic structural view of the cleaning and conveying mechanism of the present invention.
In the figure: the automatic feeding device comprises a feeding mechanism 1, a feeding linear module 11, a vacuum material taking cylinder 12, a material receiving fixing seat 13, a material taking moving mechanism 2, a material taking linear module 21, a vacuum material taking cylinder 22, a material receiving fixing seat 23, a vacuum material taking cylinder 24, a 2D camera detection mechanism 3, a 2D camera 31, a light source 32, a 2D camera supporting seat 33, a 3D camera detection mechanism 4, a 3D camera 41, a feeding linear module 42, a material receiving fixing seat three 43, a 3D camera supporting seat 44, a material changing moving mechanism 5, a material changing linear module 51, a vacuum material taking cylinder four 52, a cleaning and conveying mechanism 6, a dust collector 61, a material receiving fixing seat four 62, a cleaning linear module 63, a blanking assembly line 64, a machine table 7 and a feeding assembly line 8.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Examples
The full-automatic detection device for the overall dimension of the welded product shown in fig. 1 comprises a feeding mechanism 1, a material taking moving mechanism 2, a 2D camera detection mechanism 3, a 3D camera detection mechanism 4, a material changing moving mechanism 5, a cleaning conveying mechanism 6 and a machine table 7, wherein the feeding mechanism 1, the material taking moving mechanism 2, the 2D camera detection mechanism 3, the 3D camera detection mechanism 4, the material changing moving mechanism 5 and the cleaning conveying mechanism 6 are all arranged on the machine table 7, and the feeding mechanism 1, the material taking moving mechanism 2, the 2D camera detection mechanism 3, the 3D camera detection mechanism 4, the material changing moving mechanism 5 and the cleaning conveying mechanism 6 are sequentially arranged from front to back according to the detection sequence. Wherein, automatic check out test set still includes material loading assembly line 8, material loading assembly line 8 sets up on board 7 to material loading assembly line 8 is located one side of feed mechanism 1.
As shown in fig. 2, the feeding mechanism 1 includes a feeding linear module 11, a vacuum material taking cylinder 12 and a material receiving fixing seat 13, the feeding linear module 11 is fixedly arranged on the machine table 7 through a supporting seat and the material receiving fixing seat 13, the vacuum material taking cylinder 12 is connected with a sliding block of the feeding linear module 11, the feeding linear module 11 can drive the vacuum material taking cylinder 12 to horizontally move, the feeding assembly line 8 and the material receiving fixing seat 13 are respectively arranged at two ends of the feeding linear module 11, and the vacuum material taking cylinder 12 can transport products between the feeding assembly line 8 and the material receiving fixing seat 13.
As shown in fig. 3, the material taking moving mechanism 2 includes a material taking linear module 21, a vacuum material taking cylinder two 22, a material receiving fixing seat two 23, and a vacuum material taking cylinder three 24, the material taking linear module 21 is fixedly disposed on the machine platform 7 through a supporting seat and the material receiving fixing seat two 23, the vacuum material taking cylinder two 22 and the vacuum material taking cylinder three 24 are respectively connected with a slider on the material taking linear module 21, the material taking linear module 21 can drive the vacuum material taking cylinder two 22 and the vacuum material taking cylinder three 24 to move along the horizontal direction, the material receiving fixing seat one 13 is located at one end of the material taking linear module 21, the material receiving fixing seat two 23 is located at one side of the material taking linear module 21, the vacuum material taking cylinder two 22 can transfer a product on the material receiving fixing seat one 13 to the material receiving fixing seat two 23, the vacuum material taking cylinder three 24 can transfer a product on the material receiving fixing seat two 23 to the, the 2D camera detection mechanism 3 is just opposite to the second material receiving fixing seat 23.
The 2D camera detection mechanism 3 shown in fig. 4 includes a 2D camera 31, a first light source 32 and a 2D camera support 33, the 2D camera support 33 is fixedly disposed on the machine table 7, the 2D camera 31 and the first light source 32 are both disposed on the 2D camera support 33, the 2D camera 31 is located right above the first light source 32, and the second material receiving fixing base 23 is located right below the first light source 32.
As shown in fig. 5, the 3D camera detection mechanism 4 includes a 3D camera 41, a feeding linear module 42, a receiving fixing seat three 43 and a 3D camera supporting seat 44, the feeding linear module 42 and the 3D camera supporting seat 44 are both fixedly disposed on the machine table 7, the receiving fixing seat three 43 is connected with a slider of the feeding linear module 42, the feeding linear module 42 can drive the receiving fixing seat three 43 to move along a horizontal direction, the vacuum material taking cylinder three 24 can transfer a product on the receiving fixing seat two 23 to the receiving fixing seat three 43, the 3D camera 41 is fixedly disposed on the 3D camera supporting seat 44, and the 3D camera 41 is located above the receiving fixing seat three 43.
The material changing moving mechanism 5 shown in fig. 6 includes a material changing linear module 51 and a vacuum material taking cylinder four 52, the material changing linear module 51 is fixedly arranged on the machine platform 7 through a supporting seat, the vacuum material taking cylinder four 52 is fixedly connected with a sliding block of the material changing linear module 51, the material changing linear module 51 can drive the vacuum material taking cylinder four 52 to horizontally move, and the vacuum material taking cylinder four 52 can transfer a product on the material receiving fixing seat three 43 to the cleaning conveying mechanism 6.
As shown in fig. 7, the cleaning and conveying mechanism 6 includes a dust collector 61, a material receiving fixing seat four 62, a cleaning linear module one 63 and a material discharging line 64, the dust collector 61, the cleaning linear module one 63 and the material discharging line 64 are all disposed on the machine table 7, the cleaning linear module one 63 and the material changing linear module 51 are vertically disposed, the material receiving fixing seat four 62 and the slider of the cleaning linear module one 63 are fixedly connected, the material receiving fixing seat four 62 can be located under the vacuum material taking cylinder four 52, the dust collector 61 is located over the cleaning linear module one 63, the cleaning linear module one 63 can drive the material receiving fixing seat four 62 to be located under the dust collector 61, the material discharging line 64 is disposed on one side of the cleaning linear module one 63 close to the material changing linear module 51, the vacuum material taking cylinder four 52 can transfer the product on the material receiving fixing seat four 62 to the material discharging line 64, the beginning of the blanking line 64 can be located directly below the vacuum take off cylinder four 52.
In the structure, the material receiving fixing seat I13, the material receiving fixing seat II 23, the material receiving fixing seat III 43 and the material receiving fixing seat IV 62 are respectively provided with two product pressing cylinders 9.
Based on the structure, the working method of the full-automatic detection device for the overall dimension of the welded product comprises the following steps:
s1, sequentially placing the products to be detected at the starting end of the material loading line 8, conveying the products to be detected by the material loading line 8, and conveying the products to the tail end of the material loading line 8 along with the material loading line 8;
s2, the feeding linear module 11 drives the first vacuum material taking cylinder 12 to horizontally move right above the tail end of the feeding assembly line 8, the first vacuum material taking cylinder 12 descends, and after a vacuum sucker of the first vacuum material taking cylinder 12 contacts a product to be detected, the vacuum sucker is started to adsorb the product to be detected, the first vacuum material taking cylinder 12 retracts to drive the product to be detected to ascend, and the product to be detected leaves the feeding assembly line 8;
s3, the feeding linear module 11 drives a first vacuum material taking cylinder 12 which adsorbs a product to be detected to horizontally move to a position right above a first material receiving fixing seat 13, the first vacuum material taking cylinder 12 descends, a vacuum sucker of the first vacuum material taking cylinder 12 is closed, the product to be detected is placed on the first material receiving fixing seat 13, and a product pressing cylinder 9 on the first material receiving fixing seat 13 fixes the product to be detected on the first material receiving fixing seat 13;
s4, the material taking linear module 21 drives the second vacuum material taking cylinder 22 to horizontally move to a position right above the first material receiving fixing seat 13, the second vacuum material taking cylinder 22 descends, and after a vacuum sucker of the second vacuum material taking cylinder 22 contacts a product to be detected, the vacuum sucker is started to adsorb the product to be detected, the second vacuum material taking cylinder 22 retracts to drive the product to be detected to ascend, and the product to be detected leaves the first material receiving fixing seat 13;
s5, the material taking linear module 21 drives the second vacuum material taking cylinder 22 to horizontally move to a position right above the second material receiving fixing seat 23, the second vacuum material taking cylinder 22 descends, a vacuum sucker of the second vacuum material taking cylinder 22 is closed, a product to be detected is placed on the second material receiving fixing seat 23, and a product pressing cylinder 9 on the second material receiving fixing seat 23 presses the product;
s6, shooting the size of the product to be detected on the second material receiving fixing seat 23 by the 2D camera 31;
s7, after shooting is finished, the material taking linear module 21 drives the third vacuum material taking cylinder 24 to horizontally move, the third vacuum material taking cylinder 24 is moved to a position right above the second material receiving fixing seat 23, the third vacuum material taking cylinder 24 descends, and after a vacuum sucker of the third vacuum material taking cylinder 24 contacts a product to be detected, the vacuum sucker is started to adsorb the product to be detected, the third vacuum material taking cylinder 24 retracts to drive the product to be detected to ascend, and the product to be detected leaves the second material receiving fixing seat 23;
s8, the material taking linear module 21 drives the vacuum material taking cylinder III 24 to horizontally move until the vacuum material taking cylinder III 24 moves to a position right above the material receiving fixing seat III 43, the vacuum material taking cylinder III 24 descends, a vacuum sucker of the vacuum material taking cylinder III 24 is closed, a product to be detected is placed on the material receiving fixing seat III 43, and a product pressing cylinder 9 on the material receiving fixing seat III 43 presses the product;
s9, the feeding linear module 42 drives the third material receiving fixing seat 43 to move to the position right below the 3D camera 41, and the 3D camera 41 takes a picture for measurement;
s10, after the 3D camera 41 finishes shooting, the feeding linear module 42 drives the third material receiving fixing seat 43 to move to a position right below the fourth vacuum material taking cylinder 52;
s11, the vacuum material taking cylinder IV 52 descends, a vacuum sucker of the vacuum material taking cylinder IV 52 contacts a detected product, the vacuum sucker is started to adsorb the detected product, the vacuum material taking cylinder IV 52 retracts to drive the detected product to ascend, and the detected product leaves the material receiving fixing seat III 43;
s12, the material changing linear module 51 drives the vacuum material taking cylinder IV 52 to move to a position right above the material receiving fixing seat IV 62, the vacuum material taking cylinder IV 52 descends, a vacuum suction cup of the vacuum material taking cylinder IV 52 is closed, and a detected product is placed on the material receiving fixing seat IV 62;
s13, the first cleaning linear module 63 drives the fourth material receiving fixing seat 62 to move to the position right below the dust collector 61, the dust collector 61 is started to remove dust of a detected product, and after dust removal is finished, the first cleaning linear module 63 drives the fourth material receiving fixing seat 62 to move to the position right below the fourth vacuum material taking cylinder 52;
s14, the vacuum material taking cylinder IV 52 descends, a vacuum suction cup of the vacuum material taking cylinder IV 52 contacts the dedusted product, the vacuum suction cup is started to adsorb the dedusted product, the vacuum material taking cylinder IV 52 retracts to drive the dedusted product to ascend, and the dedusted product leaves the material receiving fixing seat IV 62;
s15, the material changing linear module 51 drives the vacuum material taking cylinder four 52 to horizontally move until the vacuum material taking cylinder four 52 is located right above the blanking assembly line 64, the vacuum material taking cylinder four 52 descends, a vacuum sucker of the vacuum material taking cylinder four 52 is closed, and a product to be detected is placed on the blanking assembly line 64;
and S16, repeating the steps S1-S16, and continuously repeating the detection of the product.
This equipment is by PLC programming control, and the product in the inductor monitoring mechanism on the feed mechanism 1 can remind the workman to feed in raw material when the inductor monitors not to expect.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications can be made without departing from the principles of the present invention, and these modifications should also be regarded as the protection scope of the present invention.

Claims (9)

1. The utility model provides a full automatic checkout device for welding product overall dimension which characterized in that: the automatic feeding device comprises a feeding mechanism (1), a material taking moving mechanism (2), a 2D camera detection mechanism (3), a 3D camera detection mechanism (4), a material changing moving mechanism (5), a cleaning conveying mechanism (6) and a machine table (7), wherein the feeding mechanism (1), the material taking moving mechanism (2), the 2D camera detection mechanism (3), the 3D camera detection mechanism (4), the material changing moving mechanism (5) and the cleaning conveying mechanism (6) are all arranged on the machine table (7), and the feeding mechanism (1), the material taking moving mechanism (2), the 2D camera detection mechanism (3), the 3D camera detection mechanism (4), the material changing moving mechanism (5) and the cleaning conveying mechanism (6) are sequentially arranged from front to back according to the detection sequence.
2. The fully automatic detection device for the outside dimension of the welded product according to claim 1, characterized in that: the automatic detection equipment further comprises a feeding assembly line (8), wherein the feeding assembly line (8) is arranged on the machine table (7), and the feeding assembly line (8) is located on one side of the feeding mechanism (1).
3. The fully automatic detection device for the outside dimension of the welded product according to claim 2, characterized in that: feeding mechanism (1) is including material loading sharp module (11), vacuum and is got material cylinder (12) and connect material fixing base (13), material loading sharp module (11) is through the supporting seat with connect material fixing base (13) equal fixed setting on board (7), the slider that material cylinder (12) and material loading sharp module (11) are got in the vacuum is connected to material loading sharp module (11) can drive the vacuum and get material cylinder (12) horizontal migration, material loading waterline (8) and connect material fixing base (13) to be located the both ends of material loading sharp module (11) respectively, material loading cylinder (12) can be at material loading waterline (8) and connect material fixing base (13) between transport product.
4. The fully automatic detection device for the outside dimension of the welded product according to claim 3, characterized in that: the material taking moving mechanism (2) comprises a material taking linear module (21), a vacuum material taking cylinder II (22), a material receiving fixing seat II (23) and a vacuum material taking cylinder III (24), the material taking linear module (21) is fixedly arranged on the machine table (7) through a supporting seat and the material receiving fixing seat II (23), the vacuum material taking cylinder II (22) and the vacuum material taking cylinder III (24) are respectively connected with a sliding block on the material taking linear module (21), the material taking linear module (21) can drive the vacuum material taking cylinder II (22) and the vacuum material taking cylinder III (24) to move in the horizontal direction, the material receiving fixing seat I (13) is positioned at one end of the material taking linear module (21), the material receiving fixing seat II (23) is positioned at one side of the material taking linear module (21), the vacuum material taking cylinder II (22) can transfer products on the material receiving fixing seat I (13) to the material receiving fixing seat II (23), and the vacuum material taking cylinder III (24) can transfer a product on the material receiving fixing seat II (23) to the 3D camera detection mechanism (4), and the 2D camera detection mechanism (3) is arranged right opposite to the material receiving fixing seat II (23).
5. The fully automatic detection device for the outside dimension of the welded product according to claim 4, characterized in that: 2D camera detection mechanism (3) include 2D camera (31), light source (32) and 2D camera supporting seat (33), 2D camera supporting seat (33) are fixed to be set up on board (7), 2D camera (31) and light source (32) all set up on 2D camera supporting seat (33) to 2D camera (31) are located light source (32) directly over, connect material fixing base two (23) to be located light source (32) directly under.
6. The fully automatic detection device for the outside dimension of the welded product according to claim 5, characterized in that: 3D camera detection mechanism (4) include 3D camera (41), pay-off sharp module (42), connect material three (43) of fixing base and 3D camera supporting seat (44), pay-off sharp module (42) and 3D camera supporting seat (44) are all fixed to be set up on board (7), connect the slider of material three (43) of fixing base and pay-off sharp module (42) to pay-off sharp module (42) can drive to connect material three (43) of fixing base to remove along the horizontal direction, material cylinder three (24) are got in the vacuum can be with connecing the product on material fixing base two (23) to connect material three (43), 3D camera (41) are fixed to be set up on 3D camera supporting seat (44) to 3D camera (41) are located the top of connecing material fixing base three (43).
7. The fully automatic detection device for the outside dimension of the welded product according to claim 6, characterized in that: the material changing moving mechanism (5) comprises a material changing linear module (51) and a vacuum material taking cylinder four (52), the material changing linear module (51) is fixedly arranged on the machine table (7) through a supporting seat, the vacuum material taking cylinder four (52) is fixedly connected with a sliding block of the material changing linear module (51), the material changing linear module (51) can drive the vacuum material taking cylinder four (52) to move horizontally, and the vacuum material taking cylinder four (52) can transfer a product on the material receiving fixing seat three (43) to the cleaning conveying mechanism (6).
8. The fully automatic detection device for the outside dimension of the welded product according to claim 7, characterized in that: the cleaning and conveying mechanism (6) comprises a dust collector (61), a material receiving fixing seat four (62), a cleaning linear module I (63) and a blanking assembly line (64), wherein the dust collector (61), the cleaning linear module I (63) and the blanking assembly line (64) are all arranged on the machine table (7), the cleaning linear module I (63) and the material changing linear module (51) are vertically arranged, a sliding block of the material receiving fixing seat four (62) and the cleaning linear module I (63) is fixedly connected, the material receiving fixing seat four (62) can be positioned under a vacuum material taking cylinder four (52), the dust collector (61) is positioned right above the cleaning linear module I (63), the cleaning linear module I (63) can drive the material receiving fixing seat four (62) to be positioned under the dust collector (61), the blanking assembly line (64) is arranged on one side, close to the material changing linear module (51), of the cleaning linear module I (63), the vacuum material taking cylinder four (52) can transfer the product on the material receiving fixing seat four (62) to a blanking assembly line (64), and the starting end of the blanking assembly line (64) can be positioned under the vacuum material taking cylinder four (52).
9. The fully automatic detection device for the outside dimension of the welded product according to claim 8, characterized in that: and the material receiving fixing seat I (13), the material receiving fixing seat II (23), the material receiving fixing seat III (43) and the material receiving fixing seat IV (62) are respectively provided with two product pressing cylinders (9).
CN202022008353.XU 2020-09-15 2020-09-15 Full-automatic detection device for overall dimension of welded product Active CN212747677U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022008353.XU CN212747677U (en) 2020-09-15 2020-09-15 Full-automatic detection device for overall dimension of welded product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022008353.XU CN212747677U (en) 2020-09-15 2020-09-15 Full-automatic detection device for overall dimension of welded product

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Publication Number Publication Date
CN212747677U true CN212747677U (en) 2021-03-19

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CN202022008353.XU Active CN212747677U (en) 2020-09-15 2020-09-15 Full-automatic detection device for overall dimension of welded product

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Country Link
CN (1) CN212747677U (en)

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