CN212731918U - Vibration agitator with adjustable amplitude - Google Patents

Vibration agitator with adjustable amplitude Download PDF

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Publication number
CN212731918U
CN212731918U CN201921785002.0U CN201921785002U CN212731918U CN 212731918 U CN212731918 U CN 212731918U CN 201921785002 U CN201921785002 U CN 201921785002U CN 212731918 U CN212731918 U CN 212731918U
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China
Prior art keywords
stirring
transmission
connecting shaft
shaft
shaft sleeve
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CN201921785002.0U
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Chinese (zh)
Inventor
朱剑铭
贡立新
王红兵
芦胜海
张�林
孙杰升
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Zhenjiang Luji Heavy Industry Technology Co ltd
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Zhenjiang Luji Heavy Industry Technology Co ltd
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Abstract

An amplitude-adjustable vibration stirring cylinder comprises a frame, a stirring cylinder, a stirring motor, a stirring shaft, an elastic coupling, a stirring bearing seat, a cushion block, a transmission bearing seat, a transmission shaft, a transmission belt pulley, a transmission motor belt pulley, a transmission belt, a transmission disc, a connection shaft sleeve, a stirring shaft seat and a stirring shaft seat pin; the transmission shaft is arranged in the transmission bearing seat in a penetrating way; the transmission belt pulley is arranged at one end of the transmission shaft; the transmission disc is arranged on one side of the transmission shaft; the connecting shaft is arranged on one side of the transmission disc; the connecting shaft sleeve is arranged at one end of the connecting shaft, the stirring shaft seat is arranged at one end of the stirring shaft, and the stirring shaft seat and the connecting shaft sleeve are assembled through bolts. The utility model discloses the vibration stirring of agitator tank is strong, and the vibration stirring range is adjustable, stirs efficiently.

Description

Vibration agitator with adjustable amplitude
Technical Field
The utility model relates to a mixing apparatus's stirring technical field, especially a vibration agitator tank with adjustable amplitude.
Background
With the increasing traffic volume and vehicle load in recent years, higher requirements are placed on overall strength, water stability, smoothness and the like of roads. Stirring is a necessary process for producing the mixture, and directly determines the quality and the production efficiency. Today, vibratory mixing has become a major form of mixing. Particularly, shaft vibration stirring is a new and advanced stirring technology, and is challenging in a traditional stirring mode, and shaft vibration stirring has obvious advantages, so that not only can the stirring time be shortened, but also the stirring uniformity can be improved, and the effect of improving the productivity is achieved.
The existing vibration stirring machine realizes the circumferential motion of the shaft body when performing autorotation stirring on the stirring shaft by vibrating the stirring shaft, and achieves the purpose of fully mixing and stirring the stirring materials in the stirring cylinder. The equipment that current axle shakes the stirring can be realized vibrating the (mixing) shaft and set up, but when agitating unit stirs to the aggregate that different fineness, different stirring required, can't adjust the amplitude of (mixing) shaft, and the stirring efficiency of equipment can't be adjusted, and the energy-conservation nature of equipment is lower.
SUMMERY OF THE UTILITY MODEL
In order to solve the existing problem, the utility model discloses a vibration mixing bowl with adjustable amplitude, its concrete technical scheme as follows: an amplitude-adjustable vibration stirring cylinder comprises a frame, a stirring cylinder, a stirring motor, a stirring shaft, an elastic coupling, a stirring bearing seat, a cushion block, a transmission bearing seat, a transmission shaft, a transmission belt pulley, a transmission motor belt pulley, a transmission belt, a transmission disc, a connection shaft sleeve, a stirring shaft seat and a stirring shaft seat pin;
the rack is of a square frame structure; the two stirring cylinders are symmetrically arranged on two sides of the top surface of the rack in the same direction, and each stirring cylinder is fixedly connected with the rack through a fastener; the stirring motors are arranged at one end of each stirring cylinder correspondingly, and are fixedly connected with the rack through fasteners; the number of the stirring shafts is two, one end of each stirring shaft is fixedly connected with the stirring motor through an elastic coupling, and the other end of each stirring shaft extends into each corresponding stirring cylinder; the stirring shaft bearing seat is arranged on one side of the top end of the rack and correspondingly arranged at one end of the stirring cylinder, and the stirring shaft bearing seat is vertically and fixedly connected with the rack through a fastening piece;
the cushion blocks are correspondingly arranged at one end of each stirring cylinder, and each cushion block is fixedly connected with the rack through a fastener; the transmission bearing seat is arranged on the upper surface of the cushion block and is vertically and fixedly connected with the cushion block through a fastener; the transmission shaft penetrates through the transmission bearing seat and is rotatably arranged with the transmission bearing seat through a bearing; the transmission belt pulley is arranged at one end of the transmission shaft, and the transmission belt pulley is vertically and fixedly connected with the transmission shaft and concentrically arranged; the number of the transmission motors is two, each transmission motor is respectively arranged on two sides of the cushion block and symmetrically arranged, and each transmission motor is fixedly connected with the rack through a fastener; the transmission motor belt pulley is arranged at one end of the transmission motor, the transmission motor belt pulley is vertically and fixedly connected with the transmission motor, and the transmission belt is wrapped and arranged at the outer sides of the transmission motor belt pulley and the transmission belt pulley so as to realize the transmission of the transmission motor and the transmission shaft; the transmission disc is arranged on one side of the transmission shaft, and one side surface of the transmission disc is vertically and fixedly connected with the transmission shaft and is of an integrated structure; the connecting shaft is arranged on one side of the transmission disc, and one end of the connecting shaft is vertically and fixedly connected with one side surface of the transmission disc;
the connecting shaft sleeve is arranged at one end of the connecting shaft and comprises an inner connecting shaft sleeve, an outer connecting shaft sleeve, a connecting bearing and an end cover, one end of the connecting shaft extends into the inner connecting shaft sleeve, and the connecting shaft is in interference fit with the inner connecting shaft sleeve to realize the fixation of the connecting shaft and the inner connecting shaft sleeve; the connecting bearing is circumferentially arranged on the outer side wall of the inner connecting shaft sleeve, and the outer wall of the inner connecting shaft sleeve is in interference fit with the inner wall of the connecting bearing to realize fixation; the outer connecting shaft sleeve is arranged on the outer wall of the connecting bearing and covers the outer side of the inner connecting shaft sleeve, and the outer wall of the connecting bearing is in interference fit with the inner wall of the outer connecting shaft sleeve to realize fixation; the end cover is arranged on the outer side wall of the inner connecting shaft sleeve, an inner ring of the end cover is clamped with the inner connecting shaft sleeve, the side wall of the end cover is fixedly connected with the side wall of the outer connecting shaft sleeve, and the connecting bearing is circumferentially fixed with the inner connecting shaft sleeve through the side wall of the end cover;
the stirring shaft seat is arranged at one end of the stirring shaft, one end of the stirring shaft extends into the stirring shaft seat, and the stirring shaft seat pin penetrates through one side of the stirring shaft seat and extends into the side wall of the stirring shaft, so that the stirring shaft seat and the stirring shaft are fixed; and a stirring shaft seat flange is arranged on one side of the stirring shaft seat, the stirring shaft seat is vertically and fixedly connected with the stirring shaft seat flange, the side wall of the stirring bearing flange is attached to the side wall of the outer connecting shaft sleeve, and the stirring bearing flange is fixed with the outer connecting shaft sleeve through a fastening piece arranged in the circumferential direction.
Further, the diameter of the transmission motor belt pulley is slightly smaller than that of the transmission belt pulley.
Furthermore, the transmission disc is of a cylindrical structure, and the axis of the transmission shaft and the circle center of the transmission disc are concentrically arranged.
Further, the diameter of the transmission shaft is matched with that of the connecting shaft.
Furthermore, the axle center of the connecting shaft and the circle center of the transmission disc are eccentrically arranged.
Furthermore, the inner connecting shaft sleeve is of a cylindrical structure, and the side wall of the inner connecting shaft is of a structure with one thin side and one thick side; the circle center of the through hole of the inner connecting shaft and the circle center of the outer wall of the inner connecting shaft are eccentrically arranged.
Furthermore, the external connecting shaft sleeve is of a cylindrical structure, and the side wall of the external connecting shaft sleeve is of a structure with one thin side and one thick side; the circle center of the inner wall of the outer connecting shaft sleeve and the circle center of the outer wall of the outer connecting shaft sleeve are eccentrically arranged.
Furthermore, the axis of the stirring shaft seat and the center of the flange of the stirring shaft seat are eccentrically arranged.
Further, the fastener is one or more of a rivet, an expansion screw, a bolt, a nut, a screw, and a self-tapping screw.
The structure principle of the utility model is that:
the utility model discloses during operation, start agitator motor and drive the (mixing) shaft and rotate, the (mixing) shaft links stirring axle bed and outer connecting sleeve and realizes rotating; and meanwhile, the transmission motor is started to rotate, the transmission belt pulley drives the transmission motor belt pulley to rotate through the transmission belt, the transmission shaft drives the transmission disc to rotate, and the connecting shaft is matched with the inner connecting shaft sleeve of the connecting shaft sleeve to rotate so as to realize circumferential revolution motion of one end of the stirring shaft.
The utility model has the advantages that:
the utility model discloses during the use, through the rotation of starting drive motor and cooperation belt pulley, realize carrying out the transmission rotation to the transmission shaft, make the transmission shaft side carry out high-speed rotation, connect the axle side and carry out high-speed revolution to cooperation connecting sleeve is that the revolution is realized to the stirring shaft side and rotation, has reinforceed the vibration stirring effect of the (mixing) shaft of agitator. Meanwhile, the connecting shaft and the inner connecting shaft sleeve are in an eccentric design, and the axial distance between the connecting shaft and the stirring shaft is realized by rotating and adjusting the assembling position of the flange of the stirring shaft seat and the flange connecting hole of the connecting shaft sleeve, so that the vibration eccentric distance between the connecting shaft and the stirring shaft can be adjusted, the vibration amplitude at the end part of the stirring shaft can be adjusted, the stirring efficiency of the stirring cylinder can be adjusted, and the energy consumption of the device can be adjusted.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic side view of the present invention.
Fig. 3 is a schematic partial sectional view of the connecting sleeve according to the present invention.
List of reference numerals: the stirring device comprises a frame 1, a stirring cylinder 2, a stirring motor 3, a stirring shaft 4, an elastic coupling 5, a stirring shaft bearing seat 6, a cushion block 7, a transmission bearing seat 8, a transmission shaft 9, a transmission belt pulley 10, a transmission motor 11, a transmission motor belt pulley 12, a transmission belt 13, a transmission disc 14, a connection shaft 15, a connection shaft sleeve 16, an inner connection shaft sleeve 16-1, an outer connection shaft sleeve 16-2, a connection bearing 16-3, an end cover 16-4, a stirring shaft seat 17 and a stirring shaft seat pin 18.
Detailed Description
For making the technical scheme of the utility model clear more clearly and definitely, it is right to combine the drawing below the utility model discloses further describe, any is right the utility model discloses technical scheme's technical characteristic carries out the scheme that equivalent replacement and conventional reasoning reachs and all falls into the utility model discloses protection scope. The fixed connection, the fixed arrangement and the fixed structure mentioned in the embodiment are known technologies known to those skilled in the art, such as gluing, welding, screwing, bolt-nut connection, riveting and the like.
The accompanying drawing shows that the vibration stirring cylinder with the adjustable amplitude comprises a frame, a stirring cylinder, a stirring motor, a stirring shaft, an elastic coupling, a stirring bearing seat, a cushion block, a transmission bearing seat, a transmission shaft, a transmission belt pulley, a transmission motor belt pulley, a transmission belt, a transmission disc, a connecting shaft sleeve, a stirring shaft seat and a stirring shaft seat pin;
the rack is of a square frame structure; the two stirring cylinders are symmetrically arranged on two sides of the top surface of the rack in the same direction, and each stirring cylinder is fixedly connected with the rack through a fastener; the stirring motors are arranged at one end of each stirring cylinder correspondingly, and are fixedly connected with the rack through fasteners; the number of the stirring shafts is two, one end of each stirring shaft is fixedly connected with the stirring motor through an elastic coupling, and the other end of each stirring shaft extends into each corresponding stirring cylinder; the stirring shaft bearing seat is arranged on one side of the top end of the rack and correspondingly arranged at one end of the stirring cylinder, and the stirring shaft bearing seat is vertically and fixedly connected with the rack through a fastening piece;
the cushion blocks are correspondingly arranged at one end of each stirring cylinder, and each cushion block is fixedly connected with the rack through a fastener; the transmission bearing seat is arranged on the upper surface of the cushion block and is vertically and fixedly connected with the cushion block through a fastener; the transmission shaft penetrates through the transmission bearing seat and is rotatably arranged with the transmission bearing seat through a bearing; the transmission belt pulley is arranged at one end of the transmission shaft, and the transmission belt pulley is vertically and fixedly connected with the transmission shaft and concentrically arranged; the number of the transmission motors is two, each transmission motor is respectively arranged on two sides of the cushion block and symmetrically arranged, and each transmission motor is fixedly connected with the rack through a fastener; the transmission motor belt pulley is arranged at one end of the transmission motor, the transmission motor belt pulley is vertically and fixedly connected with the transmission motor, and the transmission belt is wrapped and arranged at the outer sides of the transmission motor belt pulley and the transmission belt pulley so as to realize the transmission of the transmission motor and the transmission shaft; the transmission disc is arranged on one side of the transmission shaft, and one side surface of the transmission disc is vertically and fixedly connected with the transmission shaft and is of an integrated structure; the connecting shaft is arranged on one side of the transmission disc, and one end of the connecting shaft is vertically and fixedly connected with one side surface of the transmission disc;
the connecting shaft sleeve is arranged at one end of the connecting shaft and comprises an inner connecting shaft sleeve, an outer connecting shaft sleeve, a connecting bearing and an end cover, one end of the connecting shaft extends into the inner connecting shaft sleeve, and the connecting shaft is in interference fit with the inner connecting shaft sleeve to realize the fixation of the connecting shaft and the inner connecting shaft sleeve; the connecting bearing is circumferentially arranged on the outer side wall of the inner connecting shaft sleeve, and the outer wall of the inner connecting shaft sleeve is in interference fit with the inner wall of the connecting bearing to realize fixation; the outer connecting shaft sleeve is arranged on the outer wall of the connecting bearing and covers the outer side of the inner connecting shaft sleeve, and the outer wall of the connecting bearing is in interference fit with the inner wall of the outer connecting shaft sleeve to realize fixation; the end cover is arranged on the outer side wall of the inner connecting shaft sleeve, an inner ring of the end cover is clamped with the inner connecting shaft sleeve, the side wall of the end cover is fixedly connected with the side wall of the outer connecting shaft sleeve, and the connecting bearing is circumferentially fixed with the inner connecting shaft sleeve through the side wall of the end cover;
the stirring shaft seat is arranged at one end of the stirring shaft, one end of the stirring shaft extends into the stirring shaft seat, and the stirring shaft seat pin penetrates through one side of the stirring shaft seat and extends into the side wall of the stirring shaft, so that the stirring shaft seat and the stirring shaft are fixed; and a stirring shaft seat flange is arranged on one side of the stirring shaft seat, the stirring shaft seat is vertically and fixedly connected with the stirring shaft seat flange, the side wall of the stirring bearing flange is attached to the side wall of the outer connecting shaft sleeve, and the stirring bearing flange is fixed with the outer connecting shaft sleeve through a fastening piece arranged in the circumferential direction.
Further, the diameter of the transmission motor belt pulley is slightly smaller than that of the transmission belt pulley.
Furthermore, the transmission disc is of a cylindrical structure, and the axis of the transmission shaft and the circle center of the transmission disc are concentrically arranged.
Further, the diameter of the transmission shaft is matched with that of the connecting shaft.
Furthermore, the axle center of the connecting shaft and the circle center of the transmission disc are eccentrically arranged.
Furthermore, the inner connecting shaft sleeve is of a cylindrical structure, and the side wall of the inner connecting shaft is of a structure with one thin side and one thick side; the circle center of the through hole of the inner connecting shaft and the circle center of the outer wall of the inner connecting shaft are eccentrically arranged.
Furthermore, the external connecting shaft sleeve is of a cylindrical structure, and the side wall of the external connecting shaft sleeve is of a structure with one thin side and one thick side; the circle center of the inner wall of the outer connecting shaft sleeve and the circle center of the outer wall of the outer connecting shaft sleeve are eccentrically arranged.
Furthermore, the axis of the stirring shaft seat and the center of the flange of the stirring shaft seat are eccentrically arranged.
Further, the fastener is one or more of a rivet, an expansion screw, a bolt, a nut, a screw, and a self-tapping screw.
The utility model has the advantages that:
the utility model discloses during the use, through the rotation of starting drive motor and cooperation belt pulley, realize carrying out the transmission rotation to the transmission shaft, make the transmission shaft side carry out high-speed rotation, connect the axle side and carry out high-speed revolution to cooperation connecting sleeve is that the revolution is realized to the stirring shaft side and rotation, has reinforceed the vibration stirring effect of the (mixing) shaft of agitator. Meanwhile, the connecting shaft and the inner connecting shaft sleeve are in an eccentric design, and the axial distance between the connecting shaft and the stirring shaft is realized by rotating and adjusting the assembling position of the flange of the stirring shaft seat and the flange connecting hole of the connecting shaft sleeve, so that the vibration eccentric distance between the connecting shaft and the stirring shaft can be adjusted, the vibration amplitude at the end part of the stirring shaft can be adjusted, the stirring efficiency of the stirring cylinder can be adjusted, and the energy consumption of the device can be adjusted.

Claims (9)

1. An amplitude-adjustable vibration stirring cylinder comprises a frame, a stirring cylinder, a stirring motor, a stirring shaft, an elastic coupling, a stirring bearing seat, a cushion block, a transmission bearing seat, a transmission shaft, a transmission belt pulley, a transmission motor belt pulley, a transmission belt, a transmission disc, a connection shaft sleeve, a stirring shaft seat and a stirring shaft seat pin;
the frame is of a square frame structure; the two stirring cylinders are symmetrically arranged on two sides of the top surface of the rack in the same direction, and each stirring cylinder is fixedly connected with the rack through a fastener; the stirring motors are arranged at one end of each stirring cylinder correspondingly, and are fixedly connected with the rack through fasteners; the number of the stirring shafts is two, one end of each stirring shaft is fixedly connected with the stirring motor through an elastic coupling, and the other end of each stirring shaft extends into each corresponding stirring cylinder; the stirring shaft bearing seat is arranged on one side of the top end of the rack and correspondingly arranged at one end of the stirring cylinder, and the stirring shaft bearing seat is vertically and fixedly connected with the rack through a fastening piece;
the stirring device is characterized in that the cushion blocks are correspondingly arranged at one end of each stirring cylinder, and each cushion block is fixedly connected with the rack through a fastener; the transmission bearing seat is arranged on the upper surface of the cushion block and is vertically and fixedly connected with the cushion block through a fastener; the transmission shaft penetrates through the transmission bearing seat and is rotatably arranged with the transmission bearing seat through a bearing; the transmission belt pulley is arranged at one end of the transmission shaft, and the transmission belt pulley is vertically and fixedly connected with the transmission shaft and concentrically arranged; the number of the transmission motors is two, each transmission motor is respectively arranged on two sides of the cushion block and symmetrically arranged, and each transmission motor is fixedly connected with the rack through a fastener; the transmission motor belt pulley is arranged at one end of the transmission motor, the transmission motor belt pulley is vertically and fixedly connected with the transmission motor, and the transmission belt is wrapped and arranged at the outer sides of the transmission motor belt pulley and the transmission belt pulley so as to realize the transmission of the transmission motor and the transmission shaft; the transmission disc is arranged on one side of the transmission shaft, and one side surface of the transmission disc is vertically and fixedly connected with the transmission shaft and is of an integrated structure; the connecting shaft is arranged on one side of the transmission disc, and one end of the connecting shaft is vertically and fixedly connected with one side surface of the transmission disc;
the connecting shaft sleeve is arranged at one end of the connecting shaft and comprises an inner connecting shaft sleeve, an outer connecting shaft sleeve, a connecting bearing and an end cover, one end of the connecting shaft extends into the inner connecting shaft sleeve, and the connecting shaft is in interference fit with the inner connecting shaft sleeve to realize the fixation of the connecting shaft and the inner connecting shaft sleeve; the connecting bearing is circumferentially arranged on the outer side wall of the inner connecting shaft sleeve, and the outer wall of the inner connecting shaft sleeve is in interference fit with the inner wall of the connecting bearing to realize fixation; the outer connecting shaft sleeve is arranged on the outer wall of the connecting bearing and covers the outer side of the inner connecting shaft sleeve, and the outer wall of the connecting bearing is in interference fit with the inner wall of the outer connecting shaft sleeve to realize fixation; the end cover is arranged on the outer side wall of the inner connecting shaft sleeve, an inner ring of the end cover is clamped with the inner connecting shaft sleeve, the side wall of the end cover is fixedly connected with the side wall of the outer connecting shaft sleeve, and the connecting bearing is circumferentially fixed with the inner connecting shaft sleeve through the side wall of the end cover;
the stirring shaft seat is arranged at one end of the stirring shaft, one end of the stirring shaft extends into the stirring shaft seat, and the stirring shaft seat pin penetrates through one side of the stirring shaft seat and extends into the side wall of the stirring shaft, so that the stirring shaft seat and the stirring shaft are fixed; and a stirring shaft seat flange is arranged on one side of the stirring shaft seat, the stirring shaft seat is vertically and fixedly connected with the stirring shaft seat flange, the side wall of the stirring bearing flange is attached to the side wall of the outer connecting shaft sleeve, and the stirring bearing flange is fixed with the outer connecting shaft sleeve through a fastening piece arranged in the circumferential direction.
2. The amplitude adjustable vibration stirring cylinder as claimed in claim 1, wherein the diameter of the transmission motor pulley is slightly smaller than that of the transmission pulley.
3. The adjustable amplitude vibratory mixing bowl of claim 1 wherein the drive plate is cylindrical and the axis of the drive shaft is concentric with the center of the drive plate.
4. The amplitude adjustable vibration stirring cylinder as claimed in claim 1, wherein the diameter of the transmission shaft is adapted to the diameter of the connecting shaft.
5. The adjustable-amplitude vibration stirring cylinder as claimed in claim 1, wherein the axis of the connecting shaft and the center of the driving disk are eccentrically arranged.
6. The amplitude adjustable vibration stirring cylinder as claimed in claim 1, wherein the inner connecting shaft sleeve is cylindrical, and the side wall of the inner connecting shaft is thin at one side and thick at the other side; the circle center of the through hole of the inner connecting shaft and the circle center of the outer wall of the inner connecting shaft are eccentrically arranged.
7. The amplitude adjustable vibration stirring cylinder as claimed in claim 1, wherein the external connecting shaft sleeve has a cylindrical shape, and the side wall of the external connecting shaft sleeve has a structure with one thin side and one thick side; the circle center of the inner wall of the outer connecting shaft sleeve and the circle center of the outer wall of the outer connecting shaft sleeve are eccentrically arranged.
8. The adjustable amplitude vibratory mixing bowl of claim 1 wherein the axis of the mixing bowl is eccentric to the center of the mixing bowl flange.
9. The amplitude adjustable vibration stirring cylinder as claimed in claim 1, wherein the fastening member is one or more of a rivet, an expansion screw, a bolt, a nut, a screw, and a tapping screw.
CN201921785002.0U 2019-10-23 2019-10-23 Vibration agitator with adjustable amplitude Active CN212731918U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921785002.0U CN212731918U (en) 2019-10-23 2019-10-23 Vibration agitator with adjustable amplitude

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921785002.0U CN212731918U (en) 2019-10-23 2019-10-23 Vibration agitator with adjustable amplitude

Publications (1)

Publication Number Publication Date
CN212731918U true CN212731918U (en) 2021-03-19

Family

ID=74984001

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921785002.0U Active CN212731918U (en) 2019-10-23 2019-10-23 Vibration agitator with adjustable amplitude

Country Status (1)

Country Link
CN (1) CN212731918U (en)

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