CN212713531U - Schizochytrium limacinum high-quality extraction broken wall mixing system - Google Patents

Abstract

The utility model discloses a schizochytrium limacinum high-quality broken wall mixing system that draws mainly relates to and draws broken wall mixing system field, including the fermentation cylinder, connect workbin one and connect workbin two, the fermentation cylinder outside is provided with the heat preservation that can heat, and the inside agitator that is provided with of fermentation cylinder, the inside cyclic annular spray pipe that is provided with of fermentation cylinder is provided with PH meter and thermometer on the fermentation cylinder, fermentation cylinder with connect workbin one through connecing material pipe switch-on, fermentation cylinder with connect workbin two through connecing material pipe switch-on. The fermentation tank of the utility model is provided with the heat preservation layer, the thermometer and the PH meter, so that the materials can reach the optimal reaction condition in the fermentation tank; the device is provided with a material receiving box I and a material receiving box II, wherein the material receiving box I can perform secondary extraction on the layered mixed oil phase which completes the first organic solvent extraction in the fermentation tank, and the material receiving box II can perform dry-wet separation on layered water and algae residues.

Description

Schizochytrium limacinum high-quality extraction broken wall mixing system

Technical Field

The utility model relates to an extract broken wall mixing system, especially a schizochytrium limacinum high-quality broken wall mixing system that draws.

Background

Schizochytrium, also known as schizochytrium or schizochytrium, accumulates a large amount of active substances useful to the human body, such as: grease, pigment, squalene and the like, so the schizochytrium limacinum is one of microorganisms with great potential of realizing industrial production of DHA, the research and extraction of schizochytrium limacinum has a long time, most of the prior systems or devices for extracting and refining schizochytrium limacinum grease have complex structures, numerous system devices, complex process flows, long time consumption, large equipment investment and high production cost, and therefore a new system needs to be designed to integrally complete extraction, wall breaking and stirring of schizochytrium limacinum, and the aims of good extraction effect, short integral time consumption and low production cost can be realized.

SUMMERY OF THE UTILITY MODEL

The utility model provides a schizochytrium high-quality broken wall mixing system that draws has solved the complicated structure that exists among the prior art, numerous, the loaded down with trivial details, the time spent longer, the equipment investment is big and high problem of manufacturing cost of system's equipment.

The utility model discloses a solve the technical scheme that above-mentioned technical problem adopted and be: including the fermentation cylinder, connect workbin one and connect workbin two, the fermentation tank top is provided with the pan feeding mouth, fermentation cylinder lateral wall upper portion is provided with export one, and the bottom is provided with export two, the fermentation cylinder outside is provided with the heat preservation that can heat, the inside agitator that is provided with of fermentation cylinder, the inside cyclic annular spray pipe that is provided with of fermentation cylinder, evenly be provided with a plurality of shower nozzles on the spray pipe, be provided with PH meter and thermometer on the fermentation cylinder, the fermentation cylinder with connect workbin one through connecing material pipe switch-on, connect to be provided with the pump on the material pipe one, it is provided with the feed opening to connect workbin one bottom, it is provided with the solution pipeline to connect workbin one upper end, the fermentation cylinder with connect workbin two through connecing.

Preferably, one end of the spray pipeline extends out of the fermentation tank and is provided with a first valve, the spray pipeline comprises an inner-layer ring and an outer-layer ring, the inner-layer ring is communicated with the outer-layer ring, and the inner-layer ring and the outer-layer ring are provided with spray heads.

Preferably, one end of the first material receiving pipe is connected with the first outlet, the other end of the first material receiving pipe is communicated into the first material receiving box, a second valve is arranged on the first material receiving pipe in front of the inlet of the pump, the bottom surface of the first material receiving box is inclined, the inclination angle is 1-3 degrees, and a third valve is arranged on the solution pipeline.

Preferably, one end of the material receiving pipe II is connected with the outlet II, the other end of the material receiving pipe II is communicated with the material receiving box II, the material receiving pipe II is provided with a valve IV, the material receiving box II is of a conical hollow body structure, the bottom surface of the material receiving box II is inclined, and the inclination angle is 5-15 degrees.

Preferably, the bottom surface and the side surface of the filtering basket are provided with through holes, the filtering basket is lifted by the pull rods on two sides, and the retaining ring is arranged below the filtering basket inside the material receiving box II.

Preferably, the heat preservation layer is a heating wire heating heat preservation layer.

Preferably, the fermentation tank, the first material receiving box and the second material receiving box are respectively supported by the first support, the second support and the third support.

The utility model adopts the above structure, following advantage has: the fermentation tank is provided with a heat insulation layer, a thermometer and a PH meter, so that the materials can reach the optimal reaction condition in the fermentation tank; the stirrer and the spraying pipeline are arranged in the fermentation tank, so that the required fermentation culture solution can be uniformly sprayed into the fermentation tank, the fermentation is more uniform and thorough, the reaction is quicker due to full stirring, and the reaction time is more favorably shortened; the device comprises a fermentation tank, a material receiving box I and a material receiving box II, wherein the material receiving box I and the material receiving box II are respectively connected to two outlets of the fermentation tank, the material receiving box I can perform secondary extraction on layered mixed oil phase which is subjected to primary organic solvent extraction in the fermentation tank, the material receiving box II can perform dry-wet separation on layered water and algae residues, the whole system is few in equipment, small in investment and simple in process, and industrial production is facilitated.

Drawings

Fig. 1 is a schematic view of the vertical structure of the present invention.

In the figure, 1, a bracket I; 2. a fermentation tank; 3. a heat-insulating layer; 4. a stirrer; 5. a pH meter; 6. a thermometer; 7. a feeding port; 8. a spray pipe; 9. a spray head; 10. a first valve; 11. an outlet I; 12. a second valve; 13. a pump; 14. a material receiving box I; 15. a solution conduit; 16. a third valve; 17. a feeding port; 18. a pull rod; 19. a material receiving box II; 20. a filter basket; 21. a retainer ring; 22. a water outlet; 23. a third bracket; 24. a second bracket; 25. a material receiving pipe II; 26. a fourth valve; 27. an outlet II; 28. and a material receiving pipe I.

Detailed Description

In order to clearly illustrate the technical features of the present invention, the present invention is explained in detail by the following embodiments in combination with the accompanying drawings.

As shown in figure 1, the fermentation tank comprises a fermentation tank 2, a first material receiving box 14 and a second material receiving box 19, wherein the fermentation tank 2, the first material receiving box 14 and the second material receiving box 19 are respectively supported by a first support 1, a second support 24 and a third support 23, a material inlet 7 is welded on the top of the fermentation tank 2, an outlet 11 is cut on the upper portion of the side wall of the fermentation tank 2, the fermentation tank 2 is communicated with the first material receiving box 14 through a first material receiving pipe 28, one end of the first material receiving pipe 28 is connected with the outlet 11, the other end of the first material receiving pipe 28 is led into the first material receiving box 14, a pump 13 is connected onto the first material receiving pipe 28, a valve II 12 is installed on the first material receiving pipe 28 before the inlet of the pump 13, the bottom surface of the first material receiving box 14 is inclined and has an inclination angle of 1-3 degrees, a discharging port 17 is welded at the bottom end of the first material receiving box 14, a solution, the fermentation tank 2 and the material receiving box II 19 are communicated through a material receiving pipe II 25, one end of the material receiving pipe II 25 is connected with an outlet II 27, the other end of the material receiving pipe II 25 is introduced into the material receiving box II 19, a valve IV 26 is installed on the material receiving pipe II 25, the material receiving box II 19 is of a conical hollow body structure, the bottom surface of the material receiving box II 19 is inclined, the inclination angle is 5-15 degrees, a water outlet 22 is welded at the bottom end of the material receiving box II 19, a filtering basket 20 capable of being lifted up and down is installed inside the material receiving box II 19, through holes are cut in the bottom surface and the side surface of the filtering basket 20, the filtering basket 20 is lifted up and down through pull rods 18 on two sides, a check ring 21 is welded below the filtering basket 20 inside the material receiving box II 19, a heat preservation layer 3 capable of heating is arranged outside the fermentation tank 2, the heat preservation layer 3 is an electric heating wire heating, one end of the spray pipeline 8 extends out of the fermentation tank 2 and is provided with a first valve 10, the spray pipeline 8 comprises an inner ring and an outer ring, the inner ring is communicated with the outer ring, the inner ring and the outer ring are both provided with a spray head 9, and the fermentation tank 2 is provided with a PH meter 5 and a thermometer 6.

When the fermentation tank is used, schizochytrium limacinum materials are added into the fermentation tank 2 from the material inlet 7, culture solution required by schizochytrium limacinum fermentation is uniformly sprayed into the fermentation tank 2 through the spraying pipeline 8 and the spray head 9, the fermentation can be more uniform and thorough, the pH value is observed and adjusted through the pH meter 5, the temperature is observed and adjusted through the thermometer 6, after the schizochytrium limacinum materials are fermented, organic solvent capable of enabling microalgae cells of the schizochytrium limacinum to undergo autolysis wall breaking is added into the fermentation tank 2 through the material inlet 7, grease in the microalgae cells is dissociated out, then bioflocculant is added into fermentation liquor from the material inlet 7, the stirrer 4 is started to stir, the mixture is kept stand and layered after being fully stirred, the lowest layer is water, the middle layer is algae residue, the upper layer is mixed oil phase, the valve II 12 and the pump 13 are started to extract the upper mixed oil phase, and the upper mixed oil phase enters the material receiving, opening valve three 16, add the organic solvent that enables the little algae cell of schizochytrium to take place autolysis broken wall in fermentation cylinder 2 again through solution pipeline 15, carry out the secondary extraction through organic solvent, after the layering of stewing, discharge lower floor's discarded object through feed opening 17, remain upper mixed oil phase for use finally, can open valve four 26 this moment, discharge the water and the algae sediment in fermentation cylinder 2 into material receiving box two 19 through material receiving pipe two 25, fall into and filter basket 20, the algae sediment is detained in filtering basket 20 through filtering this moment, upwards pull and filter basket 20 and take out the algae sediment for use, water flows down from filtering basket 20, discharge through delivery port 22 and carry out follow-up water treatment process.

The heat-insulating layer 3, the stirrer 4, the pH meter 5, the thermometer 6, the spray head 9, the valve I10, the valve II 12, the pump 13, the valve III 16, the valve IV 26, the culture solution, the biological flocculant and the organic solvent are all in the prior art.

The above-mentioned specific embodiments can not be regarded as the restriction to the scope of protection of the utility model, to technical personnel in this technical field, it is right the utility model discloses any replacement improvement or transform that embodiment made all fall within the scope of protection of the utility model.

The parts of the present invention not described in detail are the known techniques of those skilled in the art.

Claims (7)

1. The utility model provides a schizochytrium high-quality extraction broken wall mixing system which characterized in that: comprises a fermentation tank, a material receiving box I and a material receiving box II, wherein a material inlet is arranged at the top of the fermentation tank, an outlet I is arranged at the upper part of the side wall of the fermentation tank, and the bottom is provided with an outlet II, the exterior of the fermentation tank is provided with a heat-insulating layer which can be heated, the interior of the fermentation tank is provided with a stirrer, the fermentation tank is internally provided with an annular spraying pipeline, a plurality of spray heads are uniformly arranged on the spraying pipeline, the fermentation tank is provided with a PH meter and a thermometer, the fermentation tank is communicated with the first material receiving box through the first material receiving pipe, the first material receiving pipe is provided with a pump, the bottom end of the first material receiving box is provided with a feed opening, the upper end of the first material receiving box is provided with a solution pipeline, the fermentation tank is communicated with the material receiving box II through a material receiving pipe II, a filter basket capable of being lifted is arranged inside the material receiving box II, and a water outlet is formed in the bottom end of the material receiving box II.

2. The schizochytrium limacinum high-quality extraction wall-breaking stirring system of claim 1, characterized in that: one end of the spraying pipeline extends out of the fermentation tank and is provided with a first valve, the spraying pipeline comprises an inner-layer ring and an outer-layer ring, the inner-layer ring is communicated with the outer-layer ring, and the inner-layer ring and the outer-layer ring are provided with spray heads.

3. The schizochytrium limacinum high-quality extraction wall-breaking stirring system of claim 1, characterized in that: one end of the first material receiving pipe is connected with the first outlet, the other end of the first material receiving pipe is communicated into the first material receiving box, a second valve is arranged on the first material receiving pipe in front of the inlet of the pump, the bottom surface of the first material receiving box is inclined, the inclination angle is 1-3 degrees, and a third valve is arranged on the solution pipeline.

4. The schizochytrium limacinum high-quality extraction wall-breaking stirring system of claim 1, characterized in that: one end of the material receiving pipe II is connected with the outlet II, the other end of the material receiving pipe II is communicated into the material receiving box II, a valve IV is arranged on the material receiving pipe II, the material receiving box II is of a conical hollow body structure, the bottom surface of the material receiving box II is inclined, and the inclination angle is 5-15 degrees.

5. The schizochytrium limacinum high-quality extraction wall-breaking stirring system of claim 4, wherein: the bottom surface and the side surface of the filtering basket are respectively provided with a through hole, the filtering basket is lifted by pull rods on two sides, and a check ring is arranged below the filtering basket inside the material receiving box II.

6. The schizochytrium limacinum high-quality extraction wall-breaking stirring system of claim 1, characterized in that: the heat preservation layer is a heating heat preservation layer of an electric heating wire.

7. The schizochytrium limacinum high-quality extraction wall-breaking stirring system of any one of claims 1-6, wherein: the fermentation tank, the first material receiving box and the second material receiving box are respectively supported by the first support, the second support and the third support.

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