CN212707626U - Energy-saving electric steam vulcanizing boiler with waste heat recovery function - Google Patents
Energy-saving electric steam vulcanizing boiler with waste heat recovery function Download PDFInfo
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- CN212707626U CN212707626U CN202120075528.0U CN202120075528U CN212707626U CN 212707626 U CN212707626 U CN 212707626U CN 202120075528 U CN202120075528 U CN 202120075528U CN 212707626 U CN212707626 U CN 212707626U
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- water
- steam
- pipe
- reaction barrel
- exhaust ring
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- 238000011084 recovery Methods 0.000 title claims abstract description 24
- 239000002918 waste heat Substances 0.000 title claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 89
- 238000006243 chemical reaction Methods 0.000 claims abstract description 42
- 239000007789 gas Substances 0.000 claims abstract description 13
- 238000009434 installation Methods 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 55
- 230000000903 blocking effect Effects 0.000 claims description 43
- 238000009423 ventilation Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 238000010992 reflux Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000013021 overheating Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model discloses an energy-saving electric steam vulcanizing boiler with waste heat recovery function, including vulcanizer, send into the inside steam of retort in the intake pipe in the reaction barrel, can heat the inside water of reaction barrel, be convenient for use, utilize the internal steam of vulcanizer, avoid the wasting of resources, when intake pipe steam conveying, direct transport heats to the reaction barrel lower extreme, make the heating effect better, and steam is when getting into the installation pipe, push down the choke dish, and then steam gets into the gas outlet, after steam stops, the spring pushes back first exhaust ring lower extreme with the choke dish, avoid stopping the water in the reaction barrel because of steam and get into the intake pipe, stop water at the choke dish lower extreme, avoid the water reflux in the reaction barrel to vulcanizing boiler internal portion, and then protect vulcanizer, extension equipment life.
Description
Technical Field
The utility model relates to a vulcanizing boiler technical field specifically is an energy-saving electric steam vulcanizing boiler with waste heat recovery function.
Background
The vulcanizing tank is a device for vulcanizing rubber products by using steam, belongs to a quick-opening pressure container which needs to be opened frequently, and is structurally a cylindrical container with a convex end enclosure, and is divided into a vertical container and a horizontal container.
Open the back at the vulcanizer release, inside steam is emitted, has wasted a large amount of heat resources, and present waste heat recovery is mostly directly to heat water with steam leading-in water, but the moisture in the cask flows back to the vulcanizer easily after steam stops, and is inconvenient to use.
In order to solve the problems, an energy-saving electric steam vulcanizing tank with a waste heat recovery function is provided.
Disclosure of Invention
An object of the utility model is to provide an energy-saving electric steam vulcanizing boiler with waste heat recovery function can only carry out the inside water of one-way flow's mechanism prevention reaction barrel and get into the vulcanizing boiler through the setting to the problem in the above-mentioned background art has been solved.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an energy-saving electric steam vulcanizing boiler with waste heat recovery function, includes vulcanizer, vulcanizer includes the vulcanizer body, gas vent, breather pipe, choke mechanism and retrieves the mechanism, and the gas vent is installed to vulcanizer body upper end, and the breather pipe is installed to the gas vent upper end, and choke mechanism is installed to the breather pipe upper end, and the mechanism is retrieved to breather pipe one end.
Preferably, the choke mechanism includes motor, connecting rod, hinders balloon, blow vent and rubber circle, and the connecting rod is installed to motor one side, and the balloon is installed to the connecting rod other end, and the blow vent has been run through to hinder the balloon upper end, and rubber circle is all installed to both sides about the choke ball, and rubber circle fixed mounting is inside the blow vent, and the installation of rubber circle laminating choke ball.
Preferably, retrieve the mechanism and include reaction barrel, intake pipe, water blocking mechanism, gas outlet, base, mechanism and inlet tube of intaking, reaction barrel internally mounted has the intake pipe, and the intake pipe mid-mounting has water blocking mechanism, and the gas outlet is installed to water blocking mechanism lower extreme, and the base is installed to the reaction barrel lower extreme, and water inlet mechanism is installed to the inboard upper end of reaction barrel, and the inlet tube is installed to water inlet mechanism upper end.
Preferably, the mechanism that blocks water includes mounting tube, fastener, first exhaust ring, second exhaust ring, connecting strut, spring and choke disc, and the fastener is all installed to both sides about the mounting tube, and first exhaust ring is installed to mounting tube upper end inboard, and the second exhaust ring is installed to mounting tube lower extreme inboard, and first exhaust ring and the equal fixed mounting in second exhaust ring inboard have the connecting strut, and the connecting strut upper end is encircleed and is installed the spring, and spring one end fixed mounting is in second exhaust ring upper end, and spring other end fixed mounting has the choke disc.
Preferably, the choke disc is a U-shaped part and is matched with the first exhaust ring in size.
Preferably, a plurality of ventilation openings are formed in the upper ends of the first exhaust ring and the second exhaust ring.
Preferably, the mechanism of intaking includes mounting, connecting block, floater, movable tube, blocks water the piece and blocks water the mouth, and the connecting block is installed to the mounting lower extreme, and the floater is installed to connecting block one end, and connecting block upper end movable mounting has the movable tube, and the movable tube upper end is installed and is blocked water the piece, blocks water the piece upper end and has seted up and block the mouth, blocks water mouthful upper end and advance water piping connection.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model provides an energy-saving electric steam vulcanizing boiler with waste heat recovery function, after the vulcanizing boiler body finishes the processing of the article of required processing, the starter motor, the motor drives the connecting rod and rotates, and then it rotates to drive the choke ball, with the blow vent and the breather pipe coincidence of choke ball upper end, and then the steam of the internal portion of vulcanizing boiler flows in the breather pipe by the gas vent and derives and utilize, it is extravagant to avoid steam to run off, if the vulcanizing boiler body uses once more man-hour, can rotate the choke ball once more, make blow vent and breather pipe dislocation, avoid steam constantly to retrieve the internal portion steam of mechanism and lead to the vulcanizing boiler not enough influence vulcanization effect, also can carry to retrieving the steam speed of the internal portion of mechanism and carry out the handle accuse, and convenient to use.
2. The utility model provides an energy-saving electric steam vulcanizing boiler with waste heat recovery function, in the intake pipe sends into the retort with the inside steam of breather pipe, can heat the inside water of retort, be convenient for use, utilize the internal steam of vulcanizing boiler, avoid the wasting of resources, when intake pipe steam conveying, directly carry to the retort lower extreme and heat, make the heating effect better, and steam is when getting into the installation pipe, push down the choke dish, and then steam gets into the gas outlet, after steam stops, the spring pushes back first exhaust ring lower extreme with the choke dish, avoid stopping the water entering intake pipe in the retort because of steam, stop at the choke dish lower extreme with water, avoid the water in the retort to flow back to the vulcanizing boiler body inside, and then protect vulcanizer, extension equipment life.
3. The utility model provides an energy-saving electric steam vulcanizing boiler with waste heat recovery function, if the inside water of reaction barrel is not enough, lead to the inside overheated of reaction barrel easily, influence the reaction barrel life-span, if the inside water of reaction barrel is less than the floater, the floater descends, and then the connecting block is along with descending, the movable tube whereabouts, and then block water the piece along with the whereabouts, the inlet tube begins to intake, if the inside water of reaction barrel rises, the floater is along with rising, support the movable tube and rise, block water the piece and support and block the mouth of a river, and then the inside water of inlet tube can't get into the reaction barrel, and then realize the automation of reaction barrel and add water, avoid the inside water of reaction barrel too little overheated.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic structural view of the choke mechanism of the present invention;
FIG. 3 is a schematic structural view of the recycling mechanism of the present invention;
FIG. 4 is a schematic view of the water blocking mechanism of the present invention;
fig. 5 is an enlarged schematic view of the position a of the present invention.
In the figure: 1. a vulcanizing device; 11. a vulcanizing tank body; 12. an exhaust port; 13. a breather pipe; 14. a choke mechanism; 141. a motor; 142. a connecting rod; 143. a resistance balloon; 144. a vent; 145. a rubber ring; 15. a recovery mechanism; 151. a reaction barrel; 152. an air inlet pipe; 153. a water blocking mechanism; 1531. installing a pipe; 1532. a fastener; 1533. a first exhaust ring; 1534. a second exhaust ring; 1535. connecting the supporting columns; 1536. a spring; 1537. a choke plate; 154. an air outlet; 155. a base; 156. a water inlet mechanism; 1561. a fixing member; 1562. connecting blocks; 1563. a floating ball; 1564. a movable tube; 1565. a water blocking block; 1566. a water blocking port; 157. and (4) a water inlet pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, an energy-saving electric steam vulcanizing boiler with a waste heat recovery function comprises a vulcanizing boiler 1, the vulcanizing boiler 1 comprises a vulcanizing boiler body 11, an exhaust port 12, an air pipe 13, an air blocking mechanism 14 and a recovery mechanism 15, the exhaust port 12 is installed at the upper end of the vulcanizing boiler body 11, the air pipe 13 is installed at the upper end of the exhaust port 12, the air blocking mechanism 14 is installed at the upper end of the air pipe 13, the air blocking mechanism 14 comprises a motor 141, a connecting rod 142, a blocking ball 143, an air vent 144 and a rubber ring 145, the connecting rod 142 is installed at one side of the motor 141, the blocking ball 143 is installed at the other end of the connecting rod 142, the air vent 144 is opened at the upper end of the air blocking ball 143, the rubber rings 145 are installed at the upper and lower sides of the air blocking ball 143, the rubber rings 145 are fixedly installed in the air pipe 13, the rubber rings 145 are installed, starting motor 141, motor 141 drives connecting rod 142 and rotates, and then drive and hinder balloon 143 and rotate, will hinder the blow vent 144 and the breather pipe 13 coincidence of balloon 143 upper end, and then the inside steam of the vulcanizer body 11 flows into the breather pipe 13 by gas vent 12 and derives and utilize, avoid steam loss extravagant, if the vulcanizer body 11 uses processing once more, can rotate once more hindering balloon 143, make blow vent 144 and breather pipe 13 dislocation, avoid steam constantly to retrieve the inside transport of mechanism 15 and lead to the inside not enough influence vulcanization effect of the inside steam of the vulcanizer body 11, also can carry to retrieving the inside steam rate of mechanism 15 and handle the accuse, convenient to use.
Referring to fig. 3-5, the recycling mechanism 15 includes a reaction barrel 151, an air inlet pipe 152, a water blocking mechanism 153, an air outlet 154, a base 155, a water inlet mechanism 156, and an air inlet pipe 157, the air inlet pipe 152 is installed inside the reaction barrel 151, the water blocking mechanism 153 is installed in the middle of the air inlet pipe 152, the water blocking mechanism 153 includes an installation pipe 1531, a fastening member 1532, a first exhaust ring 1533, a second exhaust ring 1534, a connection support 1535, a spring 1536, and a baffle disc 1537, the upper and lower sides of the installation pipe 1531 are both installed with the fastening member 1532, the inner side of the upper end of the installation pipe 1531 is installed with the first exhaust ring 1533, the inner side of the lower end of the installation pipe 1531 is installed with the second exhaust ring 1534, the upper ends of the first exhaust ring 1533 and the second exhaust ring 1534 are both provided with a plurality of air vents, the inner sides of the first exhaust ring 1533 and the second exhaust ring 1534 are both fixedly installed with the connection support 1535, the other end of the spring 1536 is fixedly provided with a choke disc 1537, the choke disc 1537 is a U-shaped member, and has a size matching with the first exhaust ring 1533, the lower end of the water blocking mechanism 153 is provided with an air outlet 154, the air inlet pipe 152 sends the steam in the air pipe 13 into the reaction barrel 151, the water in the reaction barrel 151 can be heated for convenient use, the steam in the vulcanizing barrel 11 is utilized, resource waste is avoided, the steam is directly conveyed to the lower end of the reaction barrel 151 for heating when the air inlet pipe 152 conveys the steam, the heating effect is better, the choke disc 1537 is pressed down when the steam enters the mounting pipe 1531, the steam enters the air outlet 154, after the steam stops, the spring 1536 pushes the choke disc 1537 back to the lower end of the first exhaust ring 1533, the water in the reaction barrel 151 is prevented from entering the air inlet pipe 152 due to the steam, the water is blocked at the lower end of the choke disc 1537, and the water in the reaction barrel is prevented from, further protecting the vulcanizing device 1 and prolonging the service life of the equipment, wherein a base 155 is arranged at the lower end of the reaction barrel 151, a water inlet mechanism 156 is arranged at the upper end of the inner side of the reaction barrel 151, the water inlet mechanism 156 comprises a fixed part 1561, a connecting block 1562, a floating ball 1563, a movable pipe 1564, a water blocking block 1565 and a water blocking port 1566, the lower end of the fixed part 1561 is provided with the connecting block 1562, one end of the connecting block 1562 is provided with the floating ball 1563, the upper end of the connecting block 1562 is movably provided with the movable pipe 1564, the upper end of the movable pipe 1564 is provided with the water blocking block 1565, the upper end of the water blocking port 1566 is connected with a water inlet pipe 157, the upper end of the water inlet mechanism 156 is provided with a water inlet pipe 157, if the water in the reaction barrel 151 is insufficient, the internal overheating of the reaction barrel 151 is easily caused, the service life of the reaction barrel 151, and then block water block 1565 along with the whereabouts, inlet tube 157 begins to intake, if the inside water of reation bucket 151 rises, floater 1563 along with rising, supports the movable tube 1564 and rises, blocks water block 1565 and supports the mouth 1566 that blocks water, and then the inside water of inlet tube 157 can't get into reation bucket 151, and then realizes that the automation of reation bucket 151 adds water, avoids the inside water of reation bucket 151 too little overheat to cause the potential safety hazard.
In summary, the following steps: the utility model provides an energy-saving electric steam vulcanizing boiler with waste heat recovery function, after the vulcanizing boiler body 11 finishes processing the objects to be processed, the motor 141 is started, the motor 141 drives the connecting rod 142 to rotate, and then drives the air blocking ball 143 to rotate, the air vent 144 at the upper end of the air blocking ball 143 is superposed with the vent pipe 13, and then the steam inside the vulcanizing boiler body 11 flows into the vent pipe 13 from the air outlet 12 to be guided out for utilization, thereby avoiding the waste of steam loss, if the vulcanizing boiler body 11 is used and processed again, the air blocking ball 143 can be rotated again, so that the air vent 144 is staggered with the vent pipe 13, avoiding the phenomenon that the steam is continuously conveyed to the inside of the recovery mechanism 15 to cause the insufficient steam inside the vulcanizing boiler body 11 to influence the vulcanizing effect, also can control the steam speed conveyed to the inside of the recovery mechanism 15, the use is convenient, the steam inside the vent, the water in the reaction barrel 151 can be heated for convenient use, the steam in the vulcanizing tank body 11 is utilized to avoid resource waste, when the air inlet pipe 152 is used for conveying the steam, the steam is directly conveyed to the lower end of the reaction barrel 151 for heating, the heating effect is better, when the steam enters the mounting pipe 1531, the air baffle disc 1537 is pressed down, the steam enters the air outlet 154, after the steam stops, the spring 1536 jacks the air baffle disc 1537 back to the lower end of the first exhaust ring 1533 to avoid the water in the reaction barrel 151 from entering the air inlet pipe 152 due to the stop of the steam, the water is blocked at the lower end of the air baffle disc 1537, the water in the reaction barrel is prevented from flowing back to the inside of the vulcanizing tank body 11, the vulcanizing device 1 is protected, the service life of the equipment is prolonged, when the water in the reaction barrel 151 is insufficient, the overheating in the reaction barrel 151 is easy to influence the service life of the reaction barrel 151, when the water in the, floater 1563 descends, and then connecting block 1562 is along with descending, the movable tube 1564 whereabouts, and then block water block 1565 along with the whereabouts, inlet tube 157 begins to intake, if when the inside water of reation bucket 151 rises, floater 1563 along with rising, support movable tube 1564 and rise, block water block 1565 and support and block water mouth 1566, and then the inside water of inlet tube 157 can't get into reation bucket 151, and then realize that the automation of reation bucket 151 adds water, avoid the inside water of reation bucket 151 too little overheated potential safety hazard that causes.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides an energy-saving electric steam vulcanizing boiler with waste heat recovery function, includes vulcanizer (1), its characterized in that: the vulcanizing device (1) comprises a vulcanizing tank body (11), an exhaust port (12), a vent pipe (13), a gas blocking mechanism (14) and a recovery mechanism (15), wherein the exhaust port (12) is installed at the upper end of the vulcanizing tank body (11), the vent pipe (13) is installed at the upper end of the exhaust port (12), the gas blocking mechanism (14) is installed at the upper end of the vent pipe (13), and the recovery mechanism (15) is installed at one end of the vent pipe (13);
the air blocking mechanism (14) comprises a motor (141), a connecting rod (142), an air blocking ball (143), an air vent (144) and a rubber ring (145), the connecting rod (142) is installed on one side of the motor (141), the air blocking ball (143) is installed at the other end of the connecting rod (142), the air vent (144) penetrates through the upper end of the air blocking ball (143), the rubber rings (145) are installed on the upper side and the lower side of the air blocking ball (143), the rubber ring (145) is fixedly installed inside the air vent pipe (13), and the rubber ring (145) is attached to the air blocking ball (143);
retrieve mechanism (15) and include reaction barrel (151), intake pipe (152), water blocking mechanism (153), gas outlet (154), base (155), mechanism (156) and inlet tube (157) intake, reaction barrel (151) internally mounted has intake pipe (152), intake pipe (152) mid-mounting has water blocking mechanism (153), gas outlet (154) are installed to water blocking mechanism (153) lower extreme, base (155) are installed to reaction barrel (151) lower extreme, water feeding mechanism (156) are installed to reaction barrel (151) inboard upper end, inlet tube (157) are installed to water feeding mechanism (156) upper end.
2. The energy-saving electric steam vulcanizing boiler with the waste heat recovery function according to claim 1, characterized in that: the water blocking mechanism (153) comprises an installation pipe (1531), a fastener (1532), a first exhaust ring (1533), a second exhaust ring (1534), a connecting support column (1535), a spring (1536) and a choke disc (1537), the fastener (1532) is installed on the upper side and the lower side of the installation pipe (1531), the first exhaust ring (1533) is installed on the inner side of the upper end of the installation pipe (1531), the second exhaust ring (1534) is installed on the inner side of the lower end of the installation pipe (1531), the connecting support column (1535) is fixedly installed on the inner sides of the first exhaust ring (1533) and the second exhaust ring (1534), the spring (1536) is installed on the upper end of the connecting support column (1535) in a surrounding mode, one end of the spring (1536) is fixedly installed on the upper end of the second exhaust ring (1534), and the choke disc (1537.
3. The energy-saving electric steam vulcanizing boiler with the waste heat recovery function according to claim 2, characterized in that: the choke disc (1537) is a U-shaped member sized to mate with the first exhaust ring (1533).
4. The energy-saving electric steam vulcanizing boiler with the waste heat recovery function according to claim 2, characterized in that: a plurality of ventilation openings are formed in the upper ends of the first exhaust ring (1533) and the second exhaust ring (1534).
5. The energy-saving electric steam vulcanizing boiler with the waste heat recovery function according to claim 1, characterized in that: the water inlet mechanism (156) comprises a fixing piece (1561), a connecting block (1562), a floating ball (1563), a movable pipe (1564), a water blocking block (1565) and a water blocking port (1566), the connecting block (1562) is installed at the lower end of the fixing piece (1561), the floating ball (1563) is installed at one end of the connecting block (1562), the movable pipe (1564) is movably installed at the upper end of the connecting block (1562), the water blocking block (1565) is installed at the upper end of the movable pipe (1564), the water blocking port (1566) is installed at the upper end of the water blocking block (1565), and the upper end of the water blocking port (1566) is.
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CN202120075528.0U CN212707626U (en) | 2021-01-13 | 2021-01-13 | Energy-saving electric steam vulcanizing boiler with waste heat recovery function |
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CN202120075528.0U CN212707626U (en) | 2021-01-13 | 2021-01-13 | Energy-saving electric steam vulcanizing boiler with waste heat recovery function |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113636707A (en) * | 2021-09-18 | 2021-11-12 | 江苏诺江环境工程有限公司 | Industrial wastewater recycling high-efficiency treatment equipment |
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2021
- 2021-01-13 CN CN202120075528.0U patent/CN212707626U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113636707A (en) * | 2021-09-18 | 2021-11-12 | 江苏诺江环境工程有限公司 | Industrial wastewater recycling high-efficiency treatment equipment |
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