CN212707525U - Intelligent mixing dryer - Google Patents
Intelligent mixing dryer Download PDFInfo
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- CN212707525U CN212707525U CN202021875109.7U CN202021875109U CN212707525U CN 212707525 U CN212707525 U CN 212707525U CN 202021875109 U CN202021875109 U CN 202021875109U CN 212707525 U CN212707525 U CN 212707525U
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Abstract
The utility model relates to a mixed desiccator of intelligence, including dry storehouse, gas vent and feed inlet are connected to dry storehouse upper end, the cloth gas storehouse is connected to dry storehouse lower extreme, the cloth gas storehouse is including the frustum of a prism shape interior storehouse of a plurality of gas distribution swash plates concatenation into the lateral wall, all set up the gas distribution hole on the cloth gas swash plate, and the cloth gas storehouse is located every cloth gas swash plate and all separates out an outer storehouse that admits air through the baffle outward, the intake pipe is all connected in the outer storehouse that admits air, the interior storehouse lower extreme of frustum of a prism shape is connected and is connected ejection of compact pipeline, ejection of compact pipeline lower extreme sets up the bleeder valve, and ejection of compact pipeline one side still connects unusual escape orifice, the intake pipe passes through the cutoff valve and connects gradually heating cabinet and malleation fan, intelligence mixed desiccator can improve drying efficiency, and has multiple air inlet mode, strong adaptability, environmental protection and energy.
Description
Technical Field
The utility model relates to a drying equipment especially relates to an intelligence hybrid dryer.
Background
In the production of many industrial plastic rubber products or raw material plastics, raw materials (PP, PE, PC, PET, PA and the like) need to be dried, and if the raw materials are not dried, a plurality of problems are caused in the rear end adding process, and even qualified products cannot be produced. Such as: PET needs to be dried before blowing, otherwise it brings about:
a. increase acetaldehyde in PET raw material, and cause peculiar smell of final product
b. The raw material is thinned after the strength is reduced, and the bottle is easily broken in the bottle making process
c. Low pressure/short shot/poor stress line for unmelted material/extruder
d. Air bubble
e. White fog/blow moulding bottle clamping/expanding bottle
f. Blow-breaking the bottle due to poor bottom of the wire drawing/bottle blank
The existing traditional method is that materials are installed in a drying bin with specified weight, hot air is blown to the drying bin, and high-temperature hot air is fed into the drying bin for a long time, so that the drying purpose is achieved;
the appearance of the traditional equipment is huge along with the increase of the productivity and the external deformation, the occupied area is large, the power of the enlarged appearance heating wire needs to be increased continuously, and the result is that the productivity is increased by one time, the energy consumption is increased by more than one time, and the energy consumption of the equipment becomes higher and higher. The large floor space and the excessive energy consumption undoubtedly increase the production cost, the operation cost and the management cost for modern factories;
in addition, the drying result is subjected to manual sampling inspection, and the risks of missing inspection, error detection and the like exist.
SUMMERY OF THE UTILITY MODEL
The applicant aims at the defects and carries out research and improvement to provide an intelligent mixing dryer.
The utility model discloses the technical scheme who adopts as follows:
the utility model provides a mixed desiccator of intelligence, includes dry storehouse, gas vent and feed inlet are connected to dry storehouse upper end, the gas distribution storehouse is connected to dry storehouse lower extreme, the gas distribution storehouse is including the interior storehouse of prismoid shape of a plurality of gas distribution swash plates concatenation into the lateral wall, all set up the gas distribution hole on the gas distribution swash plate, and the gas distribution storehouse is located every gas distribution swash plate and all separates out an outer storehouse of admitting air through the baffle outward, the intake pipe is all connected in the outer storehouse of admitting air, the interior storehouse lower extreme of prismoid shape is connected and is connected ejection of compact pipeline, the ejection of compact pipeline lower extreme sets up the bleeder valve, and ejection of compact pipeline one side still connects unusual escape orifice, the intake pipe connects gradually heating cabinet and malleation fan through the stop valve.
As a further improvement of the above technical solution:
the drying bin is connected with the gas distribution bin through the quick-release chuck, and the heat preservation layer is further connected to the outer side of the drying bin.
The discharging pipeline is also connected with a sampling port, and the sampling port is connected with a totally-enclosed water content tester.
The number range value of the air distribution inclined plate, the air inlet outer bin and the air inlet pipe is 4-12.
The aperture numerical range of the air distribution holes is 2-4 mm.
Still including the control electronic box, the upper and lower air outlet temperature sensor, air intake temperature sensor electricity of connecting respectively of incasement temperature sensor and dry storehouse in control electronic box and the heating cabinet link, the control electronic box still links with the automatic feed device who is connected with the feed inlet in dry storehouse, the material level sensor and unloading level sensor in the dry storehouse and bleeder valve electricity, the control electronic box still links even air-intercepting valve, heating cabinet and malleation fan.
2-5 heating wires are arranged in the heating box.
The utility model has the advantages as follows:
(1) the utility model has simple structure, small appearance and small occupied area;
(2) the drying efficiency can be greatly improved by the changeable and settable air inlet modes;
(3) the adaptability is strong, and the method can be almost applied to all particle materials;
(4) the materials are dried in motion and in turnover, so that the energy consumption is greatly reduced, and the purposes of environmental protection and energy conservation are achieved.
Drawings
Fig. 1 is the utility model provides an intelligence hybrid dryer's schematic structure diagram.
Fig. 2 is the utility model provides a feeding schematic diagram of intelligence hybrid dryer.
Fig. 3 is the utility model provides a dry schematic diagram of intelligence hybrid dryer single port material drying that admits air.
Fig. 4 is the utility model provides a cross-sectional view of storehouse department in prismoid shape when intelligence hybrid drying machine single port material of admitting air is dry.
Fig. 5 is the utility model provides an air current flow direction schematic diagram when intelligence hybrid drying machine single port material of admitting air is dry.
Fig. 6 is the utility model provides a dry schematic diagram of two mouthful of material that admits air of intelligence hybrid dryer.
Fig. 7 is the utility model provides a cross-sectional view of storehouse department in the prismoid shape when two mouthful of materials of admitting air of intelligence hybrid dryer are dry.
Fig. 8 is the utility model provides an air current flow direction schematic diagram when two mouthful of material of admitting air of intelligence hybrid dryer is dry.
In the figure: 1. a drying bin; 11. an exhaust port; 12. a feed inlet; 13. a quick-release chuck; 14. a heat-insulating layer; 15. an air outlet temperature sensor; 16. an air inlet temperature sensor; 17. a material loading level sensor; 18. a blanking position sensor; 2. a gas distribution bin; 21. an air distribution sloping plate; 211. distributing air holes; 22. a prismoid-shaped inner bin; 23. an air inlet outer bin; 3. a discharge pipeline; 31. a discharge valve; 32. an abnormal excretory opening; 33. a sampling port; 4. an air inlet pipe; 5. a wind-stopping valve; 6. a heating box; 61. an in-box temperature sensor; 7. a positive pressure fan; 8. a totally-enclosed moisture tester; 9. and (5) controlling the electric box.
Detailed Description
The following describes a specific embodiment of the present embodiment with reference to the drawings.
As shown in fig. 1 to 8, the intelligent hybrid dryer of this embodiment, including dry bin 1, heat preservation 14 is connected in the outside of dry bin 1, exhaust port 11 and feed inlet 12 are connected to dry bin 1 upper end, dry bin 1 lower extreme passes through quick detach chuck 13 and connects gas distribution bin 2, can dismantle dry bin 1 fast through quick detach chuck 13, conveniently carry out the inside clearance and the maintenance in dry bin 1, and quick detach chuck 13 passes through high temperature sealing material and dry bin 1 and gas distribution bin 2 sealing connection, gas distribution bin 2 is including the prismoid shape inner bin 22 that eight gas distribution swash plates 21 splice into the lateral wall, all set up gas distribution hole 211 on the gas distribution swash plate 21, the aperture of gas distribution hole 211 is less than the material particle diameter of dry material, and gas distribution bin 2 is located outside every gas distribution swash plate 21 and all separates an outer storehouse 23 of admitting air through the baffle, namely totally eight outer storehouses 23 of admitting air, eight outer storehouses 23 of admitting air connect 1#, respectively, 2#, 3#, 4#, 5#, 6#, 7#, eight 8# intake pipes 4, the ejection of compact pipeline 3 is connected to the connection of storehouse 22 lower extreme in the prismoid shape, ejection of compact pipeline 3 lower extreme sets up bleeder valve 31, and unusual discharge outlet 32 and sample connection 33 are connected respectively to ejection of compact pipeline 3 both sides, totally closed moisture tester 8 is connected to sample connection 33, intake pipe 4 connects gradually heating cabinet 6 and positive pressure fan 7 through cut-off valve 5, intelligent hybrid drying machine still includes control electronic box 9, control electronic box 9 and the incasement temperature sensor 61 in the heating cabinet 6 and dry storehouse 1 are upper and lower to be connected air outlet temperature sensor 15 respectively, air intake temperature sensor 16 electricity links, control electronic box 9 still links with the automatic feed device that dry storehouse 1's feed inlet 12 is connected, the material level sensor 17 and the unloading level sensor 18 in the dry storehouse 1 and bleeder valve 31 electricity link, control electronic box 9 still links with cut-off valve 5, the material level sensor 5, the sampling mouth is connected to the, A heating box 6 and a positive pressure fan 7.
Five heating wires are arranged in the heating box 6, and the power of the heating box 6 can be adjusted according to the productivity by controlling the electric box 9, wherein the specific power range is 5-200 kw.
The positive pressure fan 7 generally adopts a ring-shaped high-pressure fan or a Roots fan, the pressure range is 30-50 kpa, and the air quantity of the positive pressure fan 7 can be adjusted according to the productivity through the control electric box 9.
The drying method of the intelligent hybrid dryer of the embodiment comprises the following steps:
1) feeding: the automatic feeding device is connected with a feeding hole 12 on the drying bin 1 and is electrically connected with the control electric box 9, the material to be dried can be automatically fed into the drying bin 1 through the automatic feeding device, and when the material to be dried reaches a feeding position sensor position 17 of the drying bin 1, the automatic feeding device can be controlled to stop feeding through the control electric box 9;
2) drying the single-port air inlet material: the control electric box 9 controls the start of the positive pressure fan 7, air is sent into the heating box 6, the control electric box 9 controls all heating wires in the heating box 6 to start, namely, the air can be heated by the heating wires to form hot air, then the air stop valve 5 of the 1# air inlet pipe 4 is started, the hot air can enter the corresponding air inlet outer bin 23 through the 1# air inlet pipe 4 and passes through the corresponding air distribution hole 211 on the air distribution inclined plate 21 to enter the drying bin 1, the material on the air distribution inclined plate 21 corresponding to the 1# air inlet pipe 4 of the drying bin 1 is blown up by the hot air, so that the material on the air distribution inclined plate 21 corresponding to the 1# air inlet pipe 4 is wrapped by the hot air and is continuously turned over, and after the 1# air inlet pipe 4 sends hot air for a period of time, the air stop sending the air by closing the air stop; then, the air intercepting valve 5 of the 2# air inlet pipe 4 is opened, namely, hot air is sent into the drying bin 1 from the air distribution holes 211 on the air distribution inclined plate 21 corresponding to the 2# air inlet pipe 4, materials on the air distribution inclined plate 21 corresponding to the 2# air inlet pipe 4 are blown up, so that the materials on the air distribution inclined plate 21 corresponding to the 2# air inlet pipe 4 are wrapped by the hot air and are continuously turned over, after the 2# air inlet pipe 4 sends hot air for a period of time, the air intercepting valve 5 of the 2# air inlet pipe 4 is closed, and hot air sending is stopped; the air intercepting valves 5 of the 4#, 5#, 6#, 7# and 8# air inlet pipes 4 are opened and closed in sequence according to the method, so that materials on the air distribution inclined plates 21 corresponding to the 4#, 5#, 6#, 7# and 8# air inlet pipes 4 are wrapped by hot air and are continuously turned over in sequence, the air outlet position of the hot air in the air distribution bin 2 is also continuously switched in the continuous switching process of the air inlet pipe 4, the position of the hot air in the drying bin 1 is continuously changed, the materials in the drying bin 1 are continuously turned over along with the change of the position of the hot air, the surfaces of the materials can be fully contacted with the hot air due to the turning of the materials caused by the hot air, the materials can be fully dried by the hot air, the drying efficiency is improved, and the hot air is discharged from the air outlet 11 of the drying bin 1 after the materials are dried;
the temperature in the heating box 6, the inlet temperature of the drying bin 1 and the outlet temperature of the drying bin 1 can be set by controlling the electric box 9 in the drying process, the temperature in the heating box 6, the inlet temperature of the drying bin 1 and the outlet temperature of the drying bin 1 can be respectively detected by the temperature sensor 61 in the box, the temperature sensor 15 at the air outlet and the temperature sensor 16 at the air inlet, when the temperature in the heating box 6, the inlet temperature of the drying bin 1 and the outlet temperature of the drying bin 1 reach set temperatures, a group of heating wires in the heating box 6 can be closed, when the inlet temperature of the drying bin 1 is detected to be lower than the set value, the heating wires are started again, hot air is supplemented into the drying bin at a speed, when the outlet temperature of the drying bin 1 is found to exceed the set value, the temperature is higher, the electric box 9;
the air speed of the positive pressure fan 7 can be controlled by the control electric box 9 in the drying process;
3) discharging: the not dry material of dry storehouse 1 part in the initial stage can fall into this part not dry material in ejection of compact pipeline 3 through storehouse 22 in the prismoid shape and need earlier discharge through unusual drain hole 32, the dry back of accomplishing of material, the dry good material of part is seen off earlier through sample connection 33, send into totally closed moisture tester 8 and detect the material water content, if the water content is not up to standard, continue to carry out drying operation, if the water content is up to standard, can open through control electronic box 9 control bleeder valve 31, see off the collection with the good material of drying, when the material in dry storehouse 1 reachs the position of the unloading position sensor 18 of dry storehouse 1, can close bleeder valve 31 and stop the ejection of compact.
The single-port air inlet material drying operation in the step 2) can also be replaced by double-port air inlet material drying.
Drying the double-port air inlet material: the control electric box 9 controls the positive pressure fan 7 to start, air is sent into the heating box 6, the control electric box 9 controls all heating wires in the heating box 6 to start, the air can be heated by the heating wires to form hot air, then the air stop valves 5 of the 1# and 5# air inlet pipes 4 which are arranged diagonally are opened, the hot air can enter the corresponding air inlet outer bin 23 through the 1# and 5# air inlet pipes 4, and passes through the air distribution holes 211 on the air distribution sloping plate 21 corresponding to the 1# and 5# air inlet pipes 4 to enter the drying chamber 1, the materials on the air distribution inclined plate 21 corresponding to the 1# and 5# air inlet pipes 4 of the drying bin 1 are blown up by hot air, so that the materials on the air distribution inclined plate 21 corresponding to the 1# and 5# air inlet pipes 4 are wrapped by the hot air and are continuously turned over, after the 1# and 5# air inlet pipes 4 deliver the hot air for a period of time, the air stop valves 5 of the 1# and 5# air inlet pipes 4 are closed, and the hot air delivery is stopped; then the air intercepting valve 5 of the 2# and 6# air inlet pipes 4 is opened, namely hot air is sent into the drying chamber 1 from the air distribution holes 211 on the air distribution inclined plates 21 corresponding to the 2# and 6# air inlet pipes 4, materials on the air distribution inclined plates 21 corresponding to the 2# and 6# air inlet pipes 4 are blown, so that the materials on the air distribution inclined plates 21 corresponding to the 2# and 6# air inlet pipes 4 are wrapped by the hot air and are continuously turned over, after the 2# and 6# air inlet pipes 4 send hot air for a period of time, the air intercepting valve 5 of the 2# and 6# air inlet pipes 4 is closed, and hot air sending is stopped; according to the method, the air intercepting valves 5 of the air inlet pipes 3# and 7#, 4# and 8# are opened and closed in sequence, so that materials on the air distribution inclined plates 21 corresponding to the air inlet pipes 3# and 7#, 4# and 8# are wrapped by hot air in sequence and are turned over continuously, under the drying operation mode, the hot air enters the drying bin 1 from the air distribution holes 211 of the air distribution inclined plates 21 arranged diagonally, the hot air enters a period of time and is closed, the air distribution inclined plates 21 arranged diagonally next to each other are circulated to enter the hot air, by adjusting the opening and closing time of the air intercepting valves 5, the materials in the drying bin 1 generate centrifugal force along with the switching of the hot air, the materials rotate in the drying bin 1, and therefore the materials are turned over upwards under the action of the hot air and rotate along the inner wall of the drying bin 1, the materials are circulated, and the drying effect is greatly improved.
The single-port air inlet material drying operation in the step 2) can also be replaced by multi-port air inlet material drying.
Drying the materials with multiple air inlets: the proper number of the air intercepting valves 5 are selected to be opened according to different materials and different production capacities, and the most economical drying temperature is selected by controlling the opening sequence and time of the air intercepting valves 5, and the drying equipment has wide application range and a large amount of adjustment space by matching with proper air quantity and air pressure.
The above description is for the purpose of explanation and not limitation of the invention, which is defined in the claims, and any modifications may be made without departing from the basic structure of the invention.
Claims (7)
1. The utility model provides an intelligence hybrid drying machine which characterized in that: comprises a drying bin (1), the upper end of the drying bin (1) is connected with an exhaust port (11) and a feeding port (12), the lower end of the drying bin (1) is connected with a gas distribution bin (2), the gas distribution bin (2) comprises a frustum pyramid-shaped inner bin (22) with a plurality of gas distribution inclined plates (21) spliced into a side wall, gas distribution holes (211) are formed in the gas distribution inclined plates (21), and the gas distribution bin (2) is positioned outside each gas distribution sloping plate (21) and is divided into an air inlet outer bin (23) by a partition plate, the air inlet outer bins (23) are connected with an air inlet pipe (4), the lower ends of the frustum-shaped inner bins (22) are connected with a discharge pipeline (3), the lower end of the discharge pipeline (3) is provided with a discharge valve (31), and one side of the discharge pipeline (3) is also connected with an abnormal discharge outlet (32), and the air inlet pipe (4) is sequentially connected with the heating box (6) and the positive pressure fan (7) through the air stop valve (5).
2. The intelligent hybrid dryer of claim 1, wherein: the drying bin (1) is connected with the air distribution bin (2) through a quick-release chuck (13), and a heat preservation layer (14) is further connected to the outer side of the drying bin (1).
3. The intelligent hybrid dryer of claim 1, wherein: still connect sample connection (33) on ejection of compact pipeline (3), totally closed moisture tester (8) is connected in sample connection (33).
4. The intelligent hybrid dryer of claim 1, wherein: the number range value of the air distribution sloping plate (21), the air inlet outer bin (23) and the air inlet pipe (4) is 3-16.
5. The intelligent hybrid dryer of claim 1, wherein: the aperture numerical range of the air distribution holes (211) is 0.01-4 mm.
6. The intelligent hybrid dryer of claim 1, wherein: still including control electronic box (9), air outlet temperature sensor (15), air intake temperature sensor (16) electricity link are connected respectively to the incasement temperature sensor (61) in control electronic box (9) and heating cabinet (6) and dry storehouse (1) upper and lower, last level sensor (17) and unloading level sensor (18) and bleeder valve (31) electricity link in control electronic box (9) still the automatic feed device who is connected with feed inlet (12) of dry storehouse (1), control electronic box (9) still electricity link and cut wind valve (5), heating cabinet (6) and positive pressure fan (7).
7. The intelligent hybrid dryer according to claim 1 or 6, wherein: 2-5 heating wires are arranged in the heating box (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021875109.7U CN212707525U (en) | 2020-09-01 | 2020-09-01 | Intelligent mixing dryer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021875109.7U CN212707525U (en) | 2020-09-01 | 2020-09-01 | Intelligent mixing dryer |
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| Publication Number | Publication Date |
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| CN212707525U true CN212707525U (en) | 2021-03-16 |
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| CN202021875109.7U Active CN212707525U (en) | 2020-09-01 | 2020-09-01 | Intelligent mixing dryer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111923275A (en) * | 2020-09-01 | 2020-11-13 | 无锡正佳自控***股份有限公司 | Intelligent mixing dryer and drying method thereof |
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2020
- 2020-09-01 CN CN202021875109.7U patent/CN212707525U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111923275A (en) * | 2020-09-01 | 2020-11-13 | 无锡正佳自控***股份有限公司 | Intelligent mixing dryer and drying method thereof |
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