CN212681930U - Chemical reaction kettle cleaning device - Google Patents
Chemical reaction kettle cleaning device Download PDFInfo
- Publication number
- CN212681930U CN212681930U CN202021353838.6U CN202021353838U CN212681930U CN 212681930 U CN212681930 U CN 212681930U CN 202021353838 U CN202021353838 U CN 202021353838U CN 212681930 U CN212681930 U CN 212681930U
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- Prior art keywords
- reaction kettle
- scrubbing
- motor
- assembly
- brushing
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- Expired - Fee Related
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 54
- 238000004140 cleaning Methods 0.000 title claims abstract description 39
- 239000007921 spray Substances 0.000 claims abstract description 50
- 230000001680 brushing effect Effects 0.000 claims abstract description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 238000005507 spraying Methods 0.000 claims abstract description 30
- 238000005201 scrubbing Methods 0.000 claims abstract description 26
- 239000000126 substance Substances 0.000 claims abstract description 7
- 238000004891 communication Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model is suitable for a reation kettle washs the field, provides a chemical reaction cauldron belt cleaning device, include: the bottom of the reaction kettle is communicated with a collection box through a discharge hole, and the collection box is used for collecting chemical residues in the reaction kettle; the spraying assembly is arranged on the reaction kettle; and the brushing assembly comprises a vertical brushing structure and a rotary brushing structure, and the brushing assembly is arranged on the spraying assembly. Adopt spray assembly to input high-pressure rivers to erode the reation kettle inner wall in to reation kettle to the cooperation is scrubbed the vertical structure of scrubbing and is scrubbed with the rotation of subassembly and is scrubbed the structure, carries out all-round scrubbing to the reation kettle inner wall, can input high-pressure gas again through spray assembly to reation kettle and spout the reation kettle inner wall, needn't worry to scrub accomplish the back because the reation kettle inner wall adheres to the water droplet and is infected with the dust, therefore more secure cleaning efficiency.
Description
Technical Field
The utility model relates to a reation kettle washs the field, specifically is a chemical reaction cauldron belt cleaning device.
Background
After the chemical reaction kettle completes the reaction for a certain number of times, a great number of chemical reaction residues can be left in the reaction kettle, if the reaction kettle cannot be cleaned in time, the subsequent chemical reaction process can be influenced, and therefore the requirement on the cleanness inside the reaction kettle is high.
However, the existing cleaning device can only perform high-pressure water washing, water drops can remain on the inner wall of the reaction kettle after water washing, dust type dirt can be continuously attached to the inner wall of the reaction kettle along with the water drops, the problems that the dirt is not completely cleaned and the inner wall is not completely cleaned exist, and the chemical reaction kettle in the prior art cannot achieve all-round cleaning.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a chemical reaction cauldron belt cleaning device to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a chemical reactor cleaning apparatus comprising:
the bottom of the reaction kettle is communicated with a collection box through a discharge hole, and the collection box is used for collecting chemical residues in the reaction kettle;
the spraying assembly comprises two driving motors, gears, a fixing frame, spraying branch pipes and a spraying main pipe communicated with the spraying branch pipes, the number of the driving motors is two, the output end of each driving motor is connected with one gear, the two gears are meshed with each other, each gear is meshed with one rack, the two racks are slidably mounted on the two sides of the fixing frame and limit the two racks, a high-pressure air pump and a high-pressure water pump are fixedly communicated with the two sides of the spraying main pipe, and a check valve and a control valve are respectively arranged on the two sides of the communication position of the spraying main pipe and the spraying branch pipes;
and the brushing assembly comprises a vertical brushing structure and a rotary brushing structure, and the brushing assembly is arranged on the spraying assembly and is used for performing rotary and omnibearing brushing on the inner wall of the reaction kettle.
As a further aspect of the present invention: the spray assembly further comprises a pin shaft, an output motor, connecting rods and spray heads arranged at the tail ends of the connecting rods, the two sides of each spray branch pipe are fixed inside the two racks and connected with the pin shaft, the two connecting rods are in number and are respectively in rotating connection with the two spray branch pipes through the pin shaft, and the two output motors drive the two connecting rods respectively.
As a further aspect of the present invention: when the spray assembly inputs high-pressure gas into the reaction kettle, the control valve prevents the gas from entering the high-pressure water pump through the spray header pipe and the gas from entering the spray branch pipe, and when the spray assembly inputs high-pressure water flow into the reaction kettle, the check valve prevents the water flow from flowing to the high-pressure air pump and the water flow from entering the spray branch pipe.
As a further aspect of the present invention: scrub the vertical structure of scrubbing of subassembly including scrubbing motor, gangbar, telescopic link, the mounting bracket of scrubbing the motor is fixed on the support frame, the output shaft of scrubbing the motor is connected with the middle part of gangbar, it is rotatory as the axle that the motor is used for driving the center that the gangbar used to scrub the motor to scrub, spring coupling has a telescopic link, two respectively at the gangbar both ends the telescopic link end all is fixed with the annular inner wall cleaning brush of circle, two the inner wall cleaning brush is used for reciprocating about respectively and scrubs the reation kettle inner wall.
As a further aspect of the present invention: scrub the rotatory structure of scrubbing of subassembly include rotating electrical machines, horizontal pole and with the cauldron bottom cleaning brush of horizontal pole, the mounting bracket of rotating electrical machines is fixed on the support frame, the output shaft of rotating electrical machines is connected with the middle part of horizontal pole, rotating electrical machines is used for driving the horizontal pole and uses the center of scrubbing the motor as the rotation of axes, the cauldron bottom cleaning brush is rotatory under the rotatory linkage effect of horizontal pole for scrub the reation kettle bottom wall.
Compared with the prior art, the beneficial effects of the utility model are that: adopt spray assembly to input high-pressure rivers to erode the reation kettle inner wall in to reation kettle to the cooperation is scrubbed the vertical structure of scrubbing and is scrubbed with the rotation of subassembly and is scrubbed the structure, carries out all-round scrubbing to the reation kettle inner wall, can input high-pressure gas again through spray assembly to reation kettle and spout the reation kettle inner wall, needn't worry to scrub accomplish the back because the reation kettle inner wall adheres to the water droplet and is infected with the dust, therefore more secure cleaning efficiency.
Drawings
FIG. 1 is a schematic structural diagram of a chemical reaction kettle cleaning device.
FIG. 2 is a schematic side view of a chemical reaction kettle cleaning device.
FIG. 3 is a schematic view of a front view of a partial structure of a chemical reaction kettle cleaning device.
In the drawings: 1-a spraying assembly, 101-a driving motor, 102-a gear, 103-a rack, 104-a spraying branch pipe, 105-a spraying main pipe, 106-a high-pressure air pump, 107-a high-pressure water pump, 108-a one-way valve, 109-a control valve, 110-an output motor, 111-a pin shaft, 112-a connecting rod, 113-a spray head, 114-a fixed frame, 2-a brushing assembly, 201-a brushing motor, 202-a linkage rod, 203-a telescopic rod, 204-an inner wall cleaning brush, 205-a supporting frame, 206-a rotating motor, 207-a cross rod, 208-a kettle bottom cleaning brush, 3-a reaction kettle and 4-a collecting box.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.
As shown in fig. 1, in the embodiment of the present invention, a chemical reaction kettle cleaning device includes: the bottom of the reaction kettle 3 is communicated with a collection box 4 through a discharge hole, and the collection box 4 is used for collecting chemical residues in the reaction kettle 3; the spraying assembly 1 comprises two driving motors 101, gears 102, a fixing frame 114, spraying branch pipes 104 and a spraying main pipe 105 communicated with the spraying branch pipes 104, the number of the driving motors 101 is two, the output end of each driving motor 101 is connected with one gear 102, the two gears 102 are meshed with each other, each gear 102 is meshed with one rack 103, the two racks 103 are slidably mounted on two sides of the fixing frame 114 and limit the two racks 103, a high-pressure air pump 106 and a high-pressure water pump 107 are fixedly communicated with two sides of the spraying main pipe 105, and a check valve 108 and a control valve 109 are respectively arranged on two sides of a communication position of the spraying main pipe 105 and the spraying branch pipes 104; and the brushing assembly 2 comprises a vertical brushing structure and a rotary brushing structure, and the brushing assembly 2 is arranged on the spraying assembly 1 and is used for performing rotary and omnibearing brushing on the inner wall of the reaction kettle 3.
As shown in fig. 1-2, as a preferred embodiment of the present invention, the spray assembly 1 further includes a pin 111, an output motor 110, a connecting rod 112 and a nozzle 113 disposed at the end of the connecting rod 112, the two sides of the spray branch pipes 104 are fixed at two sides inside the rack 103 and connected to the pin 111, the connecting rods 112 are two and are rotatably connected to the two spray branch pipes 104 through the pin 111, the output motor 110 is two and drives the connecting rods 112 respectively.
In practical application, earlier open reation kettle 3's cauldron top before the use, and with this belt cleaning device fixed mounting, spray assembly 1 inputs high-pressure rivers earlier to reation kettle 3 in and erodees 3 inner walls of reation kettle, scrub subassembly 2's vertical scrubbing structure and rotatory scrubbing structure respectively 3 inner walls of reation kettle go on further scrubbing afterwards, the chemical residue in the completion back reation kettle 3 gets into collecting box 4 through reation kettle 3's discharge gate and is collected, 3 inner walls of reation kettle are remained the drop of water and are infected with the dust easily this moment, spray assembly 1 inputs high-pressure gas in to reation kettle 3 and spouts 3 inner walls of reation kettle, make 3 inner walls of reation kettle dry.
In practical application, when the spray assembly 1 inputs high-pressure gas or high-pressure water flow into the reaction kettle 3, the high-pressure gas or the high-pressure water flow enters the connecting rod 112 through the spray branch pipe 104 and is finally sprayed out by the spray head 113 at the tail end of the connecting rod 112, the two driving motors 101 respectively drive the two gears 102 to rotate, and then the rack 103 meshed with the gears 102 is driven to move in a reciprocating linear motion, so that the connecting rod 112 and the spray head 113 realize up-and-down reciprocating motion, the connecting rod 112 makes relative rotation motion relative to the spray branch pipe 104 through the pin shaft 111, and the spray head 113 sprays the high-pressure gas or the high-pressure water.
As shown in fig. 1-2, as another preferred embodiment of the present invention, when the spray assembly 1 inputs high-pressure gas into the reaction kettle 3, the control valve 109 prevents gas from entering the high-pressure water pump 107 through the spray header 105, and gas enters the spray branch 104, when the spray assembly 1 inputs high-pressure water flow into the reaction kettle 3, the check valve 108 prevents water flow from flowing to the high-pressure water pump 106, and water flow enters the spray branch 104.
In practical application, when the spray assembly 1 is required to input high-pressure gas into the reaction kettle 3, the control valve 109 is adjusted to be in a closed state, so that the high-pressure gas is prevented from flowing to the high-pressure water pump 107, and therefore the high-pressure gas smoothly enters the spray branch pipes 104 from the spray main pipe 105, and when the spray assembly 1 is required to input high-pressure water flow into the reaction kettle 3, the check valve 108 on the spray main pipe 105 can prevent the water flow from entering the high-pressure air pump 106, and therefore the water flow smoothly enters the spray branch pipes 104 from the spray main pipe.
As shown in fig. 1-3, as another preferred embodiment of the present invention, the vertical brushing structure of the brushing assembly 2 includes a brushing motor 201, a linkage rod 202 and a telescopic rod 203, the mounting frame of the brushing motor 201 is fixed on the supporting frame 205, the output shaft of the brushing motor 201 is connected with the middle part of the linkage rod 202, the brushing motor 201 is used for driving the linkage rod 202 to rotate around the center of the brushing motor 201, the two ends of the linkage rod 202 are respectively connected with a telescopic rod 203 and two spring joints, the end of the telescopic rod 203 is fixed with a circular inner wall cleaning brush 204, and the two inner wall cleaning brushes 204 are used for respectively brushing the inner wall of the reaction kettle 3 in an up-and-down reciprocating manner.
As shown in fig. 1 to 3, as another preferred embodiment of the present invention, the rotary brushing structure of the brushing assembly 2 includes a rotary motor 206, a cross rod 207 and a kettle bottom cleaning brush 208 with the cross rod 207, the mounting frame of the rotary motor 206 is fixed on the supporting frame 205, the output shaft of the rotary motor 206 is connected with the middle part of the cross rod 207, the rotary motor 206 is used for driving the cross rod 207 to rotate around the center of the brushing motor 201, and the kettle bottom cleaning brush 208 rotates under the linkage effect of the rotation of the cross rod 207 for brushing the bottom wall of the reaction kettle 3.
In practical application, after the spraying assembly 1 sprays high-pressure water flow into the reaction kettle 3, the vertical brushing structure of the brushing assembly 2 starts to work first, after the brushing motor 201 is powered on, the linkage rod 202 and the telescopic rod 203 connected with the linkage rod 202 in a spring mode are driven to rotate by taking the center of the brushing motor 201 as an axis, so that the inner wall cleaning brush 204 performs reciprocating brushing on the inner wall of the reaction kettle 3 up and down, when the linkage rod 202 rotates to the middle height position of the reaction kettle 3, the telescopic rod 203 is shortened through the spring and drives the inner wall cleaning brush 204 to continuously brush the inner wall of the reaction kettle 3, in the brushing process, the circular inner wall cleaning brush 204 enables the contact position of the inner wall cleaning brush 204 and the inner wall of the reaction kettle 3 to change along with the movement, the brushing efficiency is improved, after the vertical brushing structure of the brushing assembly 2 finishes working first, the rotary brushing structure of the brushing assembly 2 starts to, the driving cross bar 207 rotates around the center of the brushing motor 201, so that the kettle bottom cleaning brush 208 brushes the bottom wall of the reaction kettle 3 in a rotating manner, and the reaction kettle 3 is brushed in an all-dimensional manner.
The utility model discloses a theory of operation is: after inputting high-pressure rivers and erodeing reation kettle 3 inner wall in to reation kettle 3 through spray assembly 1, wash subassembly 2 vertical scrub structure and rotatory structure of scrubbing and carry out the omnidirectional to 3 inner walls of reation kettle and scrub in proper order, scrub subassembly 2 scrub the completion back, spray assembly 1 inputs high-pressure gas in to reation kettle 3, spouts and sweeps 3 inner walls of reation kettle and makes it dry, need not worry because 3 inner walls of reation kettle adhere to the water droplet and be infected with the dust.
It should be noted that, the electric components in the present application, such as the driving motor 101, the brushing motor 201, the rotating motor 206, and the like, are all connected to an external controller, and the external controller is the prior art, and the present application does not improve the present application, so that it is not necessary to disclose specific models, circuit structures, and the like of the external controller, and the integrity of the present application is not affected.
Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.
It will be understood that the present disclosure is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
Claims (5)
1. A chemical reaction kettle cleaning device is characterized by comprising:
the bottom of the reaction kettle (3) is communicated with a collecting box (4) through a discharge hole, and the collecting box (4) is used for collecting chemical residues in the reaction kettle (3);
the spraying assembly (1) comprises two driving motors (101), gears (102), a fixing frame (114), spraying branch pipes (104) and a spraying main pipe (105) communicated with the spraying branch pipes (104), the number of the driving motors (101) is two, the output end of each driving motor (101) is connected with one gear (102), the two gears (102) are meshed with each other, each gear (102) is meshed with one rack (103), the two racks (103) are slidably mounted on the two sides of the fixing frame (114) and limit the two racks (103), a high-pressure air pump (106) and a high-pressure water pump (107) are fixedly communicated with the two sides of the spraying main pipe (105), and a one-way valve (108) and a control valve (109) are respectively arranged on the two sides of the communication position of the spraying main pipe (105) and the spraying branch pipes (104);
and the brushing assembly (2) comprises a vertical brushing structure and a rotary brushing structure, and the brushing assembly (2) is arranged on the spraying assembly (1) and is used for performing rotary and omnibearing brushing on the inner wall of the reaction kettle (3).
2. The chemical reaction kettle cleaning device according to claim 1, wherein the spray assembly (1) further comprises a pin shaft (111), an output motor (110), a connecting rod (112) and a spray head (113) arranged at the tail end of the connecting rod (112), two sides of the spray branch pipe (104) are fixed inside the two racks (103) and connected with the pin shaft (111), the connecting rods (112) are two and are respectively rotatably connected with the two spray branch pipes (104) through the pin shaft (111), and the output motor (110) is two and respectively drives the two connecting rods (112).
3. A chemical reactor cleaning device according to claim 2, wherein when the spray assembly (1) inputs high-pressure gas into the reactor (3), the control valve (109) prevents gas from entering the high-pressure water pump (107) from the spray header (105) and gas from entering the spray branch pipe (104), and when the spray assembly (1) inputs high-pressure water flow into the reactor (3), the check valve (108) prevents water flow from flowing to the high-pressure air pump (106) and water flow from entering the spray branch pipe (104).
4. The chemical reaction kettle cleaning device according to claim 1, characterized in that the vertical scrubbing structure of the scrubbing component (2) comprises a scrubbing motor (201), a linkage rod (202) and a telescopic rod (203), a mounting frame of the scrubbing motor (201) is fixed on a support frame (205), an output shaft of the scrubbing motor (201) is connected with the middle of the linkage rod (202), the scrubbing motor (201) is used for driving the linkage rod (202) to rotate around a center of the scrubbing motor (201), two ends of the linkage rod (202) are respectively connected with one telescopic rod (203) through springs, two ends of the telescopic rod (203) are respectively fixed with a circular inner wall cleaning brush (204) and two inner wall cleaning brushes (204) are used for respectively scrubbing the inner wall of the reaction kettle (3) in an up-down reciprocating mode.
5. The chemical reaction kettle cleaning device according to claim 4, wherein the rotary scrubbing structure of the scrubbing assembly (2) comprises a rotary motor (206), a cross rod (207) and a kettle bottom cleaning brush (208) connected with the cross rod (207), a mounting frame of the rotary motor (206) is fixed on a supporting frame (205), an output shaft of the rotary motor (206) is connected with the middle part of the cross rod (207), the rotary motor (206) is used for driving the cross rod (207) to rotate by taking the center of the scrubbing motor (201) as an axis, and the kettle bottom cleaning brush (208) rotates under the linkage action of the rotation of the cross rod (207) and is used for scrubbing the bottom wall of the reaction kettle (3).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021353838.6U CN212681930U (en) | 2020-07-11 | 2020-07-11 | Chemical reaction kettle cleaning device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021353838.6U CN212681930U (en) | 2020-07-11 | 2020-07-11 | Chemical reaction kettle cleaning device |
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CN212681930U true CN212681930U (en) | 2021-03-12 |
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CN202021353838.6U Expired - Fee Related CN212681930U (en) | 2020-07-11 | 2020-07-11 | Chemical reaction kettle cleaning device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113652728A (en) * | 2021-09-14 | 2021-11-16 | 南通普菲特涂装有限公司 | Electrophoresis tank with efficient bottom sundry cleaning mechanism |
CN117680454A (en) * | 2024-02-02 | 2024-03-12 | 威海市正威机械设备股份有限公司 | Reaction kettle inner wall cleaning spraying equipment capable of collecting dirt |
-
2020
- 2020-07-11 CN CN202021353838.6U patent/CN212681930U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113652728A (en) * | 2021-09-14 | 2021-11-16 | 南通普菲特涂装有限公司 | Electrophoresis tank with efficient bottom sundry cleaning mechanism |
CN113652728B (en) * | 2021-09-14 | 2022-07-01 | 南通普菲特涂装有限公司 | Electrophoresis tank with efficient bottom sundry cleaning mechanism |
CN117680454A (en) * | 2024-02-02 | 2024-03-12 | 威海市正威机械设备股份有限公司 | Reaction kettle inner wall cleaning spraying equipment capable of collecting dirt |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CB03 | Change of inventor or designer information |
Inventor after: Liu Xiuhua Inventor after: Hong Tao Inventor after: Min Xudong Inventor after: Yao Yanwei Inventor before: Liu Xiuhua Inventor before: Hong Tao Inventor before: Fujian Xudong Inventor before: Yao Yanwei |
|
CB03 | Change of inventor or designer information | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210312 |