CN212681819U - Be used for aluminium casting ultrasonic cleaning device - Google Patents
Be used for aluminium casting ultrasonic cleaning device Download PDFInfo
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- CN212681819U CN212681819U CN202020928750.6U CN202020928750U CN212681819U CN 212681819 U CN212681819 U CN 212681819U CN 202020928750 U CN202020928750 U CN 202020928750U CN 212681819 U CN212681819 U CN 212681819U
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Abstract
The application discloses be used for aluminium casting ultrasonic cleaning device. The method comprises the following steps: the cleaning device comprises a shell and a cleaning mechanism arranged inside the shell; according to the device, a feeding chamber, a spraying chamber, an ultrasonic cleaning chamber, a flushing chamber and a material storage chamber are sequentially arranged at the bottom of a shell from left to right, a workpiece in the feeding chamber is clamped by clamping jaws of a conveying mechanism, the lifting of the clamping jaws is controlled by a driving assembly, when the workpiece is operated in a certain chamber, the driving assembly drives the clamping jaws to descend, when next operation is needed, the driving assembly drives the clamping jaws to ascend, and meanwhile, the driving assembly can also move on racks on the side walls of sliding rails, so that the workpiece can be horizontally conveyed to each chamber; and when the spray chamber, the ultrasonic cleaning chamber and the washing chamber are cleaned, the clamping jaw is rotated by utilizing the rotating assembly, so that the workpiece is rotated, and the workpiece is cleaned in all directions.
Description
Technical Field
The present disclosure relates generally to the field of cleaning equipment technology, and more particularly to an ultrasonic cleaning apparatus for aluminum castings.
Background
The ultrasonic cleaning method is characterized in that oil and chip pollution are attached to the surface of an aluminum casting in the processing and forming process, the oil and chip pollution on the surface of the aluminum casting can seriously affect the product quality, the aluminum casting needs to be cleaned before further processing, the ultrasonic cleaning is to utilize the cavitation action, the acceleration action and the direct current action of ultrasonic waves in liquid to directly and indirectly act on the liquid and dirt, so that the dirt layer is dispersed, emulsified and stripped to achieve the cleaning purpose, the ultrasonic cleaning has the advantages of good cleaning effect and simplicity in operation, and ultrasonic cleaning equipment is usually adopted for cleaning the surface of the aluminum casting.
The existing ultrasonic cleaning equipment directly discharges cleaning water, and does not purify and recycle the cleaned sewage, so that adverse effects on the surrounding environment are generated, more water is wasted, and the requirement of ecological water is not met.
The device transports a workpiece through a conveyor belt, the workpiece is firstly washed through a spray pipe to wash out impurities on the surface part, then the workpiece enters an ultrasonic cleaning pool, ultrasonic waves generated by the ultrasonic generator work clean the impurities on the surface of the workpiece, water in the ultrasonic cleaning pool enters a filter box through a drain pipe to filter the impurities, then enters an activated carbon adsorption box to perform further adsorption treatment on the water, the water is ensured to be purified, then enters a water storage box, and is discharged into the ultrasonic cleaning pool again through a water return pipe through a water pump, so that the cyclic utilization of the cleaning water is realized, the water is saved, the device is efficient and environment-friendly, and meets the requirements of ecological water; however, the device still has the problems that the workpiece is not thoroughly cleaned, the utilization rate of circulating water is low, and a large amount of moisture is adhered to the surface of the cleaned workpiece.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned defect among the prior art or not enough, it is expected to provide one kind can all-round washing work piece, improves cleaning performance and cleaning efficiency, improves the utilization ratio of circulating water, uses manpower sparingly, prevents effectively that the work piece from rustting and corroding, simple structure and the aluminium casting ultrasonic cleaning device that is used for that easily realizes.
In a first aspect, the present application provides an ultrasonic cleaning device for aluminum castings, comprising: the cleaning device comprises a shell and a cleaning mechanism arranged inside the shell;
the top of the shell is provided with a conveying mechanism corresponding to the cleaning mechanism; the transfer mechanism includes: the sliding rail is arranged at the top of the shell, and the moving assembly is arranged on the sliding rail; the slide rail is of an annular structure, and a rack is fixedly connected to the side wall of the slide rail; the moving assembly includes: the sliding block is arranged on the sliding rail, and the driving component is arranged on the surface of the sliding block; the end part of the driving assembly is provided with two clamping jaws which are matched for use, and the clamping jaws are connected with the driving assembly through a connecting shaft; a rotating assembly is fixedly connected to the connecting shaft and used for driving the clamping jaw to rotate;
the cleaning mechanism includes: the feeding chamber, the spraying chamber, the ultrasonic cleaning chamber, the washing chamber and the storage chamber are sequentially arranged at the bottom of the shell from left to right; the bottom of the ultrasonic cleaning chamber is provided with a filtering mechanism, and the filtering mechanism is provided with a water tank; the spray chamber, the ultrasonic cleaning chamber and the flushing chamber are respectively communicated with the water tank through water guide pipes, and water suction pumps are installed on the water guide pipes.
According to the technical scheme provided by the embodiment of the application, the flushing chamber and the material storage chamber are further provided with an air drying chamber, and the inner wall of the air drying chamber is provided with air blowers which are uniformly distributed.
According to the technical scheme provided by the embodiment of the application, the driving assembly comprises: the cylinder and the first motor are arranged on the surface of the sliding block; the cylinder is arranged adjacent to the first motor; a piston rod of the cylinder is fixedly connected with a vertically arranged connecting piece for mounting the clamping jaw; the rotating shaft of the first motor is fixedly connected with a gear, and the gear can move on the rack.
According to the technical scheme provided by the embodiment of the application, the rotating assembly comprises: the second motor is fixedly connected to the connecting piece; and the rotating shaft of the second motor is fixedly connected with the connecting shaft.
According to the technical scheme provided by the embodiment of the application, the rotating assembly is coated with a protective cover.
According to the technical scheme provided by the embodiment of the application, the side wall of the water tank is provided with a water injection port.
According to the technical scheme provided by the embodiment of the application, the filtering mechanism with the spray room the flushing room between the rigid coupling respectively have the outlet pipe, just install on the outlet pipe the water suction pump.
According to the technical scheme provided by the embodiment of the application, the side walls of the feeding chamber and the storage chamber are respectively provided with a material door.
According to the technical scheme provided by the embodiment of the application, the surface of the shell is provided with the control panel.
In conclusion, the technical scheme specifically discloses a specific structure for an aluminum casting ultrasonic cleaning device. The device specifically utilizes the shell as a basic component of the device, is used for installing the cleaning mechanism, realizes the purposes of cleaning workpieces in all directions, improving the cleaning effect and the cleaning efficiency, improving the utilization rate of circulating water and saving manpower;
according to the device, a feeding chamber, a spraying chamber, an ultrasonic cleaning chamber, a flushing chamber and a material storage chamber are sequentially arranged at the bottom of a shell from left to right, a workpiece in the feeding chamber is clamped by clamping jaws of a conveying mechanism, the lifting of the clamping jaws is controlled by a driving assembly, when the workpiece is operated in a certain chamber, the driving assembly drives the clamping jaws to descend, when next operation is needed, the driving assembly drives the clamping jaws to ascend, and meanwhile, the driving assembly can also move on racks on the side walls of sliding rails, so that the workpiece can be horizontally conveyed to each chamber; when the spray chamber, the ultrasonic cleaning chamber and the washing chamber are cleaned, the clamping jaw is rotated by the rotating assembly, so that the workpiece is rotated, and the workpiece is cleaned in all directions; through the bottom of ultrasonic cleaning room sets up filtering mechanism, filters ultrasonic cleaning room's washing water, and it is connected with the water tank, accepts the clean water after filtering on the one hand, and on the other hand it passes through aqueduct and spray room, ultrasonic cleaning room, flushing chamber intercommunication, provides the water source for each purge chamber for wash water and realize effective circulation.
In order to further prevent the workpiece from rusting and corroding, the air drying chamber is arranged between the washing chamber and the storage chamber, the inner wall of the air drying chamber is provided with the air blowers which are uniformly distributed, the cleaned workpiece is dried, the cleaned workpiece is prevented from being directly fed into the storage chamber, and moisture stays on the surface of the workpiece for a long time, so that the workpiece is rusted and corroded; the number and the position of the blowers can be set according to actual needs.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, made with reference to the accompanying drawings in which:
fig. 1 is a schematic structural diagram of an ultrasonic cleaning device for aluminum castings.
Fig. 2 is a schematic structural diagram of the slide rail.
Fig. 3 is a schematic structural view of the rotating assembly.
Reference numbers in the figures: 1. a housing; 2. a feed chamber; 3. a spray chamber; 4. an ultrasonic cleaning chamber; 5. A rinsing chamber; 6. an air drying chamber; 7. a storage chamber; 8. a slide rail; 9. a slider; 10. a cylinder; 11. a first motor; 12. a connecting member; 13. a clamping jaw; 14. a rack; 15. a gear; 16. a second motor; 17. a connecting shaft; 18. a filtering mechanism; 19. a water conduit; 20. a blower; 21. A protective cover; 22. a water injection port; 23. a material door; 24. a water suction pump; 25. a water tank; 26. a control panel.
Detailed Description
The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
Example one
Referring to fig. 1, a schematic structural diagram of a first embodiment of an ultrasonic cleaning apparatus for aluminum castings according to the present application is shown, including: the cleaning device comprises a shell 1 and a cleaning mechanism arranged inside the shell 1;
the top of the shell 1 is provided with a conveying mechanism corresponding to the cleaning mechanism; the transfer mechanism includes: a slide rail 8 arranged at the top of the housing 1 and a moving component arranged on the slide rail 8; the slide rail 8 is of an annular structure, and a rack 14 is fixedly connected to the side wall of the slide rail; the moving assembly includes: a slide block 9 arranged on the slide rail 8 and a driving component arranged on the surface of the slide block 9; two clamping jaws 13 matched with each other are arranged at the end part of the driving assembly, and the clamping jaws 13 are connected with the driving assembly through a connecting shaft 17; a rotating assembly is fixedly connected to the connecting shaft 17 and used for driving the clamping jaw 13 to rotate;
the cleaning mechanism includes: the feeding chamber 2, the spraying chamber 3, the ultrasonic cleaning chamber 4, the washing chamber 5 and the storage chamber 7 are sequentially arranged at the bottom of the shell 1 from left to right; the bottom of the ultrasonic cleaning chamber 4 is provided with a filtering mechanism 18, and the filtering mechanism 18 is provided with a water tank 25; the spray chamber 3, the ultrasonic cleaning chamber 4 and the flushing chamber 5 are respectively communicated with the water tank 25 through a water guide pipe 19, and a water suction pump 24 is installed on the water guide pipe 19.
In the present embodiment, the housing 1 serves as a base member of the present apparatus for mounting a cleaning mechanism;
the cleaning mechanism is arranged inside the shell 1 and used for cleaning the workpiece;
the conveying mechanism is arranged at the top of the shell 1, corresponds to the cleaning mechanism and is used for conveying workpieces to each stage;
the sliding rail 8 is arranged at the top of the shell 1, is used as a moving path of the moving assembly, and is of an annular structure, so that the moving assembly can circularly convey workpieces to clean;
a rack 14 arranged on the side wall of the slide rail 8 and used for a moving path of a gear 15;
the sliding block 9 is arranged on the sliding rail 8 and used for driving the workpiece to move in the horizontal direction;
the driving assembly is arranged on the surface of the sliding block 9 and used for controlling the lifting of the workpiece; when the operation is carried out in each chamber, the workpiece is lowered, and when the workpiece needs to be moved to the next chamber for operation, the workpiece is lifted;
the clamping jaws 13 are arranged at the end parts of the driving assemblies, the number of the clamping jaws 13 is two, and the clamping jaws 13 are connected with the driving assemblies through connecting shafts 17 and used for clamping workpieces;
the rotating assembly is arranged on the connecting shaft 17 and is used for driving the clamping jaws 13 to rotate in the spray chamber 3, the ultrasonic cleaning chamber 4 and the washing chamber 5;
the feeding chamber 2, the spraying chamber 3, the ultrasonic cleaning chamber 4, the washing chamber 5 and the storage chamber 7 are sequentially arranged at the bottom of the shell 1 from left to right, so that the workpiece cleaning process is realized;
a filter mechanism 18 disposed at the bottom of the ultrasonic cleaning chamber 4 for filtering the cleaning water; the water tank 25 is used for receiving the filtered clean water and providing water sources for the spray chamber 3, the ultrasonic cleaning chamber 4 and the flushing chamber 5;
a water guide pipe 19 for communicating the shower chamber 3, the ultrasonic cleaning chamber 4, and the flushing chamber 5 with the water tank 25, respectively, as a medium for guiding water; and a suction pump 24 is installed thereon for sucking water in the water tank 25 into the water introduction pipe 19.
In any preferred embodiment, an air drying chamber 6 is further disposed between the flushing chamber 5 and the material storage chamber 7, and the inner wall of the air drying chamber 6 is provided with uniformly arranged air blowers 20.
In this embodiment, the air drying chamber 6 is disposed between the rinsing chamber 5 and the material storage chamber 7, and the inner wall thereof is provided with the air blowers 20 uniformly arranged for drying the cleaned workpiece, so as to prevent the cleaned workpiece from being directly fed into the material storage chamber 7, and prevent moisture from staying on the surface of the workpiece for a long time, so that the workpiece is rusted and corroded; the number and position of the blowers 20 can be set according to actual needs.
In any preferred embodiment, the drive assembly comprises: a cylinder 10 and a first motor 11 arranged on the surface of the slide block 9; the cylinder 10 is arranged adjacent to the first motor 11; a piston rod of the cylinder 10 is fixedly connected with a vertically arranged connecting piece 12 for mounting the clamping jaw 13; a gear 15 is fixed to a rotation shaft of the first motor 11, and the gear 15 can move on the rack 14.
In this embodiment, the cylinder 10 is disposed on the surface of the slider 9, is disposed adjacent to the first motor 11, and provides a driving force for lifting the clamping jaw 13, and a piston rod of the cylinder is fixedly connected to a vertically disposed connecting member 12 for mounting the clamping jaw 13; here, the type of cylinder 10, optionally, is, for example, NORGER/NORON GUN RA/28032/25;
the first motor 11 is arranged on the surface of the sliding block 9, a rotating shaft of the first motor is fixedly connected with a gear 15, and the first motor 11 drives the gear 15 to rotate so as to move on a rack 14, so that the whole conveying mechanism can be driven to move to a required position; here, the first motor 11 is of a type YE2-0.75KW-4, for example.
In any preferred embodiment, the rotating assembly comprises: a second motor 16 fixedly connected to the connecting member 12; the rotating shaft of the second motor 16 is fixedly connected with the connecting shaft 17.
In the embodiment, the second motor 16 is disposed on the connecting member 12, and a rotating shaft thereof is fixedly connected with the connecting shaft 17, and is used for driving the clamping jaw 13 to rotate, so that the workpiece is fully cleaned at each cleaning stage; here, the second motor 16 is of a type such as GA 12-N20.
In any preferred embodiment, the exterior of the rotating assembly is covered with a protective cover 21.
In the embodiment, the protective cover 21 is arranged outside the rotating assembly and plays a role of protecting the rotating assembly; when the clamping jaw 13 clamps the workpiece and passes through each cleaning process, the protective cover 21 can effectively separate the rotating assembly from cleaning water, so that the problem that the rotating assembly is in contact with water, short circuit occurs and normal cleaning is affected is avoided.
In any preferred embodiment, the sidewall of the water tank 25 is opened with a water injection port 22.
In this embodiment, the water filling port 22 is disposed on a side wall of the water tank, so as to fill the water tank 25 with water; when the water in the water tank 25 is not enough to support the water for the whole washing process, the water tank 25 is filled with water through the water filling port 22 to ensure the normal operation of the washing process.
In any preferred embodiment, water outlet pipes 27 are respectively and fixedly connected between the filtering mechanism 18 and the spraying chamber 3 and the flushing chamber 5, and the water suction pump 24 is installed on the water outlet pipes 27.
In this embodiment, the water outlet pipe 27 is disposed between the filtering mechanism 18 and the spray chamber 3 and the washing chamber 5, and is configured to guide the water sprayed in the spray chamber 3 to the filtering mechanism 18 for filtering, and guide the water washed in the washing chamber 5 to the filtering mechanism 18 for filtering; the water outlet pipe 27 is provided with a water suction pump 24, which sucks the water used in the spray chamber 3 and the flushing chamber 5 into the filtering mechanism 18, thereby effectively saving water and realizing water recycling.
In any preferred embodiment, the side walls of the feeding chamber 2 and the storage chamber 7 are respectively provided with a material gate 23.
In the embodiment, the material gate 23 is arranged on the side walls of the feeding chamber 2 and the material storage chamber 7, and the material gate 23 of the feeding chamber 2 is convenient for a worker to periodically supply the amount of the workpieces in the feeding chamber 2; and a material door 23 of the material storage chamber 7 is convenient for a worker to take out the cleaned workpiece regularly.
In any preferred embodiment, the surface of the housing 1 is provided with a control panel 26.
In the embodiment, a control panel 26 is arranged on the surface of the housing 1 and used for controlling the starting or closing of the air cylinder 10, the first motor 11 and the second motor 16 and the opening or clamping of the clamping jaws 13.
The above description is only a preferred embodiment of the application and is illustrative of the principles of the technology employed. It will be appreciated by a person skilled in the art that the scope of the invention as referred to in the present application is not limited to the embodiments with a specific combination of the above-mentioned features, but also covers other embodiments with any combination of the above-mentioned features or their equivalents without departing from the inventive concept. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.
Claims (9)
1. An ultrasonic cleaning device for aluminum castings, comprising: the cleaning device comprises a shell (1) and a cleaning mechanism arranged inside the shell (1);
the top of the shell (1) is provided with a conveying mechanism which is arranged corresponding to the cleaning mechanism; the transfer mechanism includes: the sliding rail (8) is arranged at the top of the shell (1), and the moving assembly is arranged on the sliding rail (8); the slide rail (8) is of an annular structure, and a rack (14) is fixedly connected to the side wall of the slide rail; the moving assembly includes: a slide block (9) arranged on the slide rail (8) and a driving component arranged on the surface of the slide block (9); the end part of the driving assembly is provided with two clamping jaws (13) which are matched for use, and the clamping jaws (13) are connected with the driving assembly through a connecting shaft (17); a rotating assembly is fixedly connected to the connecting shaft (17) and used for driving the clamping jaw (13) to rotate;
the cleaning mechanism includes: the feeding chamber (2), the spraying chamber (3), the ultrasonic cleaning chamber (4), the flushing chamber (5) and the material storage chamber (7) are sequentially arranged at the bottom of the shell (1) from left to right; a filtering mechanism (18) is arranged at the bottom of the ultrasonic cleaning chamber (4), and a water tank (25) is arranged on the filtering mechanism (18); the spray chamber (3), the ultrasonic cleaning chamber (4) and the flushing chamber (5) are respectively communicated with the water tank (25) through a water guide pipe (19), and a water suction pump (24) is installed on the water guide pipe (19).
2. The ultrasonic cleaning device for the aluminum castings according to claim 1, characterized in that an air drying chamber (6) is further arranged between the flushing chamber (5) and the material storage chamber (7), and the inner wall of the air drying chamber (6) is provided with uniformly arranged air blowers (20).
3. An ultrasonic cleaning apparatus for aluminum castings according to claim 1, wherein the drive assembly comprises: the cylinder (10) and the first motor (11) are arranged on the surface of the sliding block (9); the cylinder (10) is arranged adjacent to the first motor (11); a piston rod of the cylinder (10) is fixedly connected with a vertically arranged connecting piece (12) for mounting the clamping jaw (13); a gear (15) is fixedly connected to a rotating shaft of the first motor (11), and the gear (15) can move on the rack (14).
4. An ultrasonic cleaning apparatus for aluminum castings according to claim 3, wherein the rotation assembly comprises: a second motor (16) fixedly connected to the connecting piece (12); and the rotating shaft of the second motor (16) is fixedly connected with the connecting shaft (17).
5. An ultrasonic cleaning device for aluminium castings according to claim 1, characterized in that the outside of the rotating assembly is covered with a protective cover (21).
6. An ultrasonic cleaning device for aluminum castings according to claim 1, characterized in that the side wall of the water tank (25) is provided with a water injection port (22).
7. The ultrasonic cleaning device for the aluminum castings according to claim 1, wherein water outlet pipes (27) are respectively fixedly connected between the filtering mechanism (18) and the spray chamber (3) and between the filtering mechanism and the flushing chamber (5), and the water suction pump (24) is installed on the water outlet pipes (27).
8. An ultrasonic cleaning device for aluminum castings according to claim 1, characterized in that the side walls of the feeding chamber (2) and the storage chamber (7) are provided with a material gate (23), respectively.
9. An ultrasonic cleaning device for aluminium castings according to claim 1, characterized in that the surface of the housing (1) is provided with a control panel (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020928750.6U CN212681819U (en) | 2020-05-28 | 2020-05-28 | Be used for aluminium casting ultrasonic cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020928750.6U CN212681819U (en) | 2020-05-28 | 2020-05-28 | Be used for aluminium casting ultrasonic cleaning device |
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| CN212681819U true CN212681819U (en) | 2021-03-12 |
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| CN202020928750.6U Active CN212681819U (en) | 2020-05-28 | 2020-05-28 | Be used for aluminium casting ultrasonic cleaning device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245276A (en) * | 2021-05-17 | 2021-08-13 | 湖北微硕电子科技有限公司 | Full-automatic ferrite core belt cleaning device |
| CN114273311A (en) * | 2021-12-31 | 2022-04-05 | 广东鑫光智能***有限公司 | Automatic cleaning machine and workpiece cleaning method |
-
2020
- 2020-05-28 CN CN202020928750.6U patent/CN212681819U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245276A (en) * | 2021-05-17 | 2021-08-13 | 湖北微硕电子科技有限公司 | Full-automatic ferrite core belt cleaning device |
| CN114273311A (en) * | 2021-12-31 | 2022-04-05 | 广东鑫光智能***有限公司 | Automatic cleaning machine and workpiece cleaning method |
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