CN212676546U - Plug, industrial connector and monitoring system thereof - Google Patents
Plug, industrial connector and monitoring system thereof Download PDFInfo
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- CN212676546U CN212676546U CN202022073661.0U CN202022073661U CN212676546U CN 212676546 U CN212676546 U CN 212676546U CN 202022073661 U CN202022073661 U CN 202022073661U CN 212676546 U CN212676546 U CN 212676546U
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Abstract
The embodiment of the application provides a plug, an industrial connector and a monitoring system thereof, relates to the technical field of data centers, and can be applied to the technical field of cloud computing or big data. The plug includes: the plug comprises a plug body, a first power supply pin and a second power supply pin, wherein the plug body comprises a shell, and the first power supply pin and the second power supply pin are positioned in the shell; the power supply conversion module comprises a power supply input end and a power supply output end, wherein the power supply input end is connected with the first power supply pin and is connected with the second power supply pin; the temperature sensor is positioned in the shell and used for acquiring a temperature signal of the plug body; and the signal processing device is connected with the power output end and the temperature sensor, acquires a power supply required by work from the power conversion module, processes the temperature signal and obtains the temperature of the plug body. The technical scheme of the embodiment of the application can realize the real-time monitoring of the plug connection condition and can timely find the connection failure of the plug.
Description
Technical Field
The application relates to the technical field of data centers, in particular to a plug, an industrial connector and a monitoring system of the industrial connector.
Background
The rapid development of the internet brings about large-scale construction of a data center, and the problem is how to ensure safe and reliable operation of the data center. With the continuous increase of the power of the single cabinet, the connection fastening condition of the tail end power distribution equipment is important.
The industrial connector is used as an important node for connecting the cabinet and the power distribution cabinet, and if the industrial connector is not connected, the operation of the cabinet can be seriously influenced, and even a circuit can be burnt and the like. Therefore, the reliable connection of the industrial connector male head, the industrial connector female head and the industrial connector and the cable is guaranteed, and the fact that the industrial connector and the cable are not connected tightly is found in time, so that the data center safety operation significance is achieved.
SUMMERY OF THE UTILITY MODEL
The embodiment of the application provides a plug, an industrial connector and a monitoring system thereof, which can realize real-time monitoring of the connection condition of the plug.
As an aspect of the embodiments of the present application, an embodiment of the present application provides a plug, including:
the plug comprises a plug body, a first power supply pin and a second power supply pin, wherein the plug body comprises a shell, and the first power supply pin and the second power supply pin are positioned in the shell;
the power supply conversion module comprises a power supply input end and a power supply output end, wherein the power supply input end is connected with the first power supply pin and is connected with the second power supply pin;
the temperature sensor is positioned in the shell and used for acquiring a temperature signal of the plug body;
and the signal processing device is connected with the power output end and the temperature sensor, acquires a power supply required by work from the power conversion module, and processes the temperature signal to obtain the temperature of the plug body.
In some possible implementation manners, the temperature sensor comprises a detection probe and a control cable connected with the detection probe, the plug body further comprises a filling body filled among the shell, the first power supply pin and the second power supply pin, the detection probe is embedded in the filling body, and the control cable is detachably connected with the signal processing device.
In some possible implementation manners, the plug body further comprises a protection pin embedded in the filling body, the first power pin, the second power pin and the protection pin are arranged in a triangular mode, and the detection probe is arranged in the center of the first power pin, the second power pin and the protection pin.
In some possible implementations, the power conversion module is located outside the housing, and the power conversion module is detachably connected to the plug body.
In some possible implementations, the signal processing device is detachably connected to the power conversion module.
In some possible implementation manners, the power conversion module is connected with the plug body in a plugging manner, and the signal processing device is connected with the power conversion module in a plugging manner.
In some possible implementation manners, the signal processing device comprises a power supply module, an acquisition module, a processing module and an alarm module, the power supply module is connected with the processing module, the acquisition module is connected with the processing module, the power output end is connected with the power supply module, the temperature sensor is connected with the acquisition module, the alarm module is connected with the processing module, and the alarm module is used for generating first alarm information when the temperature of the plug body is greater than or equal to a temperature threshold value.
As another aspect of the embodiments of the present application, the embodiments of the present application provide an industrial connector including a first plug and a second plug that are fitted to each other, at least one of the first plug and the second plug being the plug as described above.
In some possible implementations, the first plug is a plug as described above, the industrial connector further includes a second temperature sensor, the second temperature sensor is located in the second plug and is configured to acquire a temperature signal of the second plug, the second temperature sensor is connected to the signal processing device, and the signal processing device is further configured to process the temperature signal acquired by the second temperature sensor to obtain the temperature of the second plug.
As a further aspect of embodiments of the present application, embodiments of the present application provide an industrial connector monitoring system, comprising at least one industrial connector as above, wherein,
the signal processing device comprises a first communication module,
the system further comprises a second communication module and a monitoring host, the second communication module is connected with the monitoring host, the second communication module is in communication connection with the first communication module, the monitoring host acquires the temperature of the industrial connector through the second communication module and the first communication module, and second warning information is generated when the temperature of the industrial connector is larger than or equal to a temperature threshold value, wherein the temperature of the industrial connector comprises the temperature of the first plug and/or the temperature of the second plug.
According to the technical scheme, the connection condition of the plug and the cable can be monitored in real time, poor connection such as virtual connection or looseness of the plug can be found in time, the signal processing device does not need to use an external power supply or a battery, a working power supply is directly obtained from the inside of the plug through the power supply conversion module, and the structure and the external electrical connection of the plug are simplified.
It should be understood that what is described in this summary section is not intended to limit key or critical features of the embodiments of the application, nor is it intended to limit the scope of the application. Other features of the present application will become apparent from the following description.
Drawings
The above and other features, advantages and aspects of various embodiments of the present application will become more apparent by referring to the following detailed description when taken in conjunction with the accompanying drawings. In the drawings, like or similar reference characters designate like or similar elements, and wherein:
FIG. 1 is a schematic view of a plug according to an embodiment of the present application;
FIG. 2 is a cross-sectional view of a plug according to an embodiment of the present application;
FIG. 3 is an enlarged view of portion A of FIG. 2;
FIG. 4 is a schematic diagram of the first power pin after being connected to the external cable;
FIG. 5 is a schematic structural diagram of a plug according to an embodiment of the present application;
FIG. 6 is a schematic view of an industrial connector according to an embodiment of the present application;
FIG. 7 is a schematic diagram of an industrial connector according to an embodiment of the present application;
FIG. 8 is an enlarged view of portion B of FIG. 7;
FIG. 9 is a schematic view of an industrial connector monitoring system in an embodiment of the present application;
fig. 10 is a schematic view of an operation scenario of an industrial connector monitoring system according to an embodiment of the present application.
Description of reference numerals:
1. connecting a cable externally; 10. a plug body; 11. a first power supply pin; 12. a second power supply pin; 14. a housing; 15. a filler; 2. fastening a bolt; 20. a power conversion module; 200. a monitoring alarm unit box; 3. a conductive gasket; 30. a temperature sensor; 32/52, control cables; 300. a second plug; 4. fastening a buckle; 40. a signal processing device; 400. an industrial connector; 5. detecting a probe; 50. a second temperature sensor; 500. a bridge frame; 61/62, a first patch interface; 6/63/64, a power supply input terminal; 65/66, a second patch interface; 600. a cabinet; 7. a temperature sensor socket; 71. a second communication module; 72. monitoring the host; 73. a switch; 74. a server; 8. and (7) leading wires.
Detailed Description
The following description of the exemplary embodiments of the present application, taken in conjunction with the accompanying drawings, includes various details of the embodiments of the application for the understanding of the same, which are to be considered exemplary only. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the present application. Also, descriptions of well-known functions and constructions are omitted in the following description for clarity and conciseness.
The industrial connector is used as an important node for connecting the cabinet and the power distribution cabinet, and the safe and reliable operation of the industrial connector is very important. The industrial connector is easy to loose or fall off the connection between the cable and the industrial connector in the long-term use process. If the industrial connector is loose, the operation of the cabinet can be seriously influenced, and even a circuit can be burnt out and other serious consequences can be caused. Industrial connectors are electrical connections which do not have corresponding monitoring devices installed, so that the loosening of the industrial connector is not noticeable and cannot be dealt with immediately.
The electrical connection reliability of the industrial connector can be checked by operation and maintenance personnel in modes of thermal imaging scanning and the like, and the connection condition of the industrial connector cannot be monitored in real time. Or, in the power failure process, the industrial connector is manually fastened, and the power failure operation can cause the equipment to be electrified in a single way, so that the usability of the equipment is reduced.
Industrial connectors of data centers are used in huge quantities, and for example, 100000 servers require 2500 to 4000 cabinets, and the cabinets are generally supplied with power in two ways, so that 5000 to 8000 industrial connectors are required for 100000 servers. If the connection reliability of the industrial connector is detected manually, the workload is huge.
In addition, manual inspection does not have real-time performance, and poor connection of the industrial connector can be found only in periodic inspection or maintenance work. Moreover, the power supply equipment needs to be powered off and isolated due to the fact that power is regularly and firmly cut off, the load of the data center is important, and the usability of the data center is reduced due to the fact that power is cut off and isolated.
In view of the above, the present disclosure provides a plug, an industrial connector and a monitoring system thereof. Fig. 1 is a schematic diagram of a plug according to an embodiment of the present application. As shown in fig. 1, the plug of the embodiment of the present application includes a plug body 10, a temperature sensor 30, and a monitoring alarm unit box 200. The monitoring alarm unit box 200 may include a power conversion module 20 and a signal processing device 40. The signal processing means may also be called an alarm reception processing unit.
The plug body 10 includes a housing 14, a first power pin 11 and a second power pin 12 located within the housing 14. The power conversion module 20 includes a power input terminal and a power output terminal, the power input terminal is connected to the first power pin 11 and connected to the second power pin 12, so that the power conversion module 20 can directly obtain the required power from the plug body 10.
A temperature sensor 30 is located within the housing 14, the temperature sensor 30 may be used to collect a temperature signal of the plug body 10. The signal processing device 40 is connected to the power output terminal of the power conversion module 20 and connected to the temperature sensor 30. The signal processing device 40 can obtain power required for operation from the power conversion module 20 and process the temperature signal to obtain the temperature of the plug body 10.
In the embodiment of the present application, the power conversion module 20 obtains power from the first power pin 11 and the second power pin 12 of the plug body, and provides the converted power to the signal processing device 40. Therefore, the signal processing device does not need to use an external power supply or a battery, and directly obtains the working power supply from the inside of the plug through the power supply conversion module, so that the structure of the plug and the external electric wiring are simplified.
The plug is connected with the cable, and under the condition that the plug is connected with the cable well, the plug and cable are connected with small resistance and small heat. When the plug and the cable are connected in a virtual mode or are connected loosely, the connecting resistance of the plug and the cable is increased, the current is abnormal, and the plug is heated seriously. Furthermore, the plug of this application embodiment can obtain the temperature of plug body to carry out real-time acquisition, real-time supervision to the plug temperature, when discovering that the plug temperature is higher than or equal to the temperature threshold value, show that virtual joint or not hard up appears in plug and cable, thereby, can carry out real-time supervision to the connection situation of plug and cable, can in time discover the virtual joint or not hard up etc. of plug bad connection, so that in time handle.
The plug of the embodiment of the application can be applied to the industrial connector of the data center, the signal processing device does not need to use an external power supply, the wiring quantity of a large number of industrial connectors in the data center is greatly reduced, and the wiring arrangement of the data center is simplified. In addition, the real-time monitoring of the connection state of the industrial connector can be realized, the poor connection of the industrial connector such as virtual connection or looseness can be found in time, the workload is reduced, and the monitoring efficiency is improved.
The data center of the embodiment of the application can be applied to the technical fields of cloud computing or big data and the like.
Illustratively, the plug may be an ac plug, a first power pin and a second power pin, one of which may be a hot pin (L) and the other of which may be a neutral pin (N).
Illustratively, the plug may be a dc plug, a first power pin and a second power pin, one of which may be a positive pin (L +) and the other of which may be a negative pin (L +).
Illustratively, the power conversion module may include a power conversion circuit, such as an alternating current-direct current (AC-DC) conversion circuit, a direct current-direct current (DC-DC) conversion circuit, through which power input from the power input terminal may be converted into power that can be used by the signal processing apparatus. That is, the power conversion module may convert a higher voltage input from the power input terminal into an operating voltage that can be used by the signal processing apparatus.
Fig. 2 is a schematic cross-sectional structure view of a plug according to an embodiment of the present application, fig. 3 is an enlarged view of a portion a in fig. 2, and fig. 4 is a schematic view of a first power pin after being connected with an external cable. As shown in fig. 2, 3 and 4, the first power pin 11 may include a fastening buckle 4, a conductive gasket 3 and a fastening bolt 2. The conductive gasket 3 is pressed on one end face of the fastening buckle 4, and the fastening bolt 2 penetrates through the conductive gasket 4 and is screwed on the fastening buckle 4. Be provided with the cavity that is used for holding external cable in the fastening buckle 4, external cable 1 inserts in the cavity of fastening buckle 4, revolves wrong fastening bolt 2 for fastening bolt 2 compresses tightly external cable 1, and thus, external cable 1 is fixed in fastening buckle 4 through fastening bolt 2. Meanwhile, the fastening bolt 2 presses the conductive gasket 3 between the fastening bolt 2 and the fastening buckle 4, so that the fastening bolt 2, the conductive gasket 3, the fastening buckle 4 and the external cable 1 are connected.
Illustratively, the second power supply pin 12 may have the same structure as the first power supply pin 11. Two leads 8 may be used, with one end of the lead 8 connected to the conductive pad 3 and the other end connected to the power input 6 of the power conversion module. Thus, the power input terminal 6 of the power conversion module can be connected to the first power pin 11 and to the second power pin 12 by means of the two leads 8.
In one embodiment, the temperature sensor 30 may include a sensing probe 5 and a control cable 32, the control cable 32 being connected to the sensing probe 5, as shown in FIG. 2. The plug body can further comprise a filling body 15 filled among the shell 14, the first power pin 11 and the second power pin 12, the detection probe 5 is embedded in the filling body 15, and the control cable 32 is detachably connected with the signal processing device.
With the structure, the detection probe 5 can be well fixed in the shell, and the control cable 32 is detachably connected with the signal processing device, so that the temperature sensor or the signal processing device is convenient to repair and replace.
Illustratively, the detection probe can be pasted on the filling body according to actual conditions.
For example, the filling body 15 may be made of an insulating material with good thermal conductivity, so as to improve the thermal conductivity of the filling body 15, and thus the detection accuracy of the detection probe 5 may be improved.
For example, a temperature sensor socket 7 may be provided on the signal processing device, and the control cable 21 may be plugged into the temperature sensor socket 7.
In one embodiment, as shown in fig. 2, the plug body 10 may further include a protection pin PE embedded in the filling body 15. The first power supply pin 11, the second power supply pin 12, and the protection pin PE are arranged in a triangular shape. The sensing probe 5 may be disposed at the center of the first power pin 11, the second power pin 12, and the protection pin PE. If the detection probe 5 is not disposed at the center of the three pins, the detection accuracy may be inconsistent, for example, if the detection probe 5 is closer to the first power supply pin 11, the temperature threshold corresponding to the first power supply pin 11 will be lower, and the temperature threshold corresponding to the pin farther away from the detection probe 5 will be higher, which results in inconsistent detection accuracy of the detection probe 5. Therefore, the detection probe 5 can be arranged at the center positions of the first power supply pin 11, the second power supply pin 12 and the protection pin PE, and the detection probe 5 can well detect the corresponding temperature signal no matter which pin is in poor connection, so that the detection accuracy consistency of the detection probe 5 is ensured.
Fig. 5 is a schematic structural diagram of a plug according to an embodiment of the present application. In one embodiment, as shown in FIG. 5, the monitoring alarm unit box 200 may be located outside of the housing 14, and the monitoring alarm unit box 200 includes the power conversion module 20 and the signal processing device 40, so that the power conversion module 20 and the signal processing device 40 may be located outside of the housing 14. The power conversion module 20 may be detachably connected to the plug body 10.
Those skilled in the art will appreciate that the power conversion module may be an electronic product. The power conversion module is detachably connected with the plug body, so that the power conversion module can be conveniently maintained and replaced. Moreover, the transportation condition of the electronic product is harsher, and when the plug is transported, the power conversion module can be detached from the plug body for independent transportation, so that the transportation cost of the plug can be reduced, and the performance of the power conversion module can be guaranteed.
In one embodiment, as shown in fig. 1 and 5, the signal processing device 40 may be detachably connected to the power conversion module 20. The maintenance and the replacement of the signal processing device are convenient.
In one embodiment, the power conversion module and the plug body can be connected in a plugging manner, and the signal processing device and the power conversion module can be connected in a plugging manner. And a control cable of the temperature sensor is in plug connection with the signal processing device. By the mode, the parts can be rapidly plugged and replaced under the condition of failure, and the operation and maintenance efficiency is improved.
When the plug is manufactured, a hole for leading out a control cable of the temperature sensor can be reserved on the shell, so that the control cable can be plugged into an external signal processing device. The signal processing device can be provided with a wiring socket used for being connected with a control cable, and the control cable is connected to the wiring socket in an inserting mode.
In one embodiment, as shown in fig. 1, the signal processing device 40 may include a power module, an acquisition module, a processing module, and an alarm module. The power supply module may be connected to the power supply output of the power conversion module 20. The processing module can be connected with the power module, and the acquisition module can be connected with the processing module. The control cable 32 of the temperature sensor 30 may be connected to the acquisition module. The alarm module may be coupled to the processing module. The alarm module is used for generating first alarm information when the temperature of the plug body is greater than or equal to a temperature threshold value.
When the plug is connected with the cable in a virtual connection or loose mode, the connection resistance of the plug and the cable is large, the current is abnormal, the plug is heated, and the temperature rises. When the temperature of the plug body is larger than or equal to the temperature threshold value, the alarm module generates first alarm information, so that related personnel can be informed of plug faults, timely maintenance is facilitated, and dangers are avoided.
The first warning message may be presented in the form of a sound, such as a warning sound, and when the operation and maintenance personnel hear the warning sound, the operation and maintenance personnel may quickly or the plug may malfunction.
The power of the plug is exemplarily related to the load of the plug, and therefore, the specific value of the temperature threshold is not limited herein, and the specific value and range of the temperature threshold can be set according to actual needs.
The embodiment of the application also provides an industrial connector, which comprises a first plug and a second plug which are matched with each other, wherein at least one of the first plug and the second plug is the plug in the embodiment.
For example, one of the first plug and the second plug may be a male plug, the other may be a female plug, and at least one of the male plug and the female plug may be the plug described in the above embodiments.
Fig. 6 is a schematic diagram of an industrial connector according to an embodiment of the present disclosure, and fig. 7 is a schematic diagram of an external shape of the industrial connector according to an embodiment of the present disclosure. In one embodiment, the first plug may be the plug described in the above embodiments. As shown in fig. 6 and 7, the industrial connector may further include a second temperature sensor 50, and the second temperature sensor 50 may be located within the second plug 300. The second temperature sensor 50 is used to acquire a temperature signal of the second plug. The second temperature sensor 50 is connected to the signal processing device 40. The signal processing device 40 is further configured to process the temperature signal collected by the second temperature sensor 50 to obtain the temperature of the second plug.
For example, the industrial connector is applied to a data center, a first plug can be connected with an output cable of a power distribution cabinet, and a second plug can be connected with a cabinet or an input cable of a server. The first plug and the second plug are connected in a plugging mode. The industrial connector of the embodiment of the application can monitor the temperature of the first plug and the second plug in real time, can monitor the state of the first plug and the cable connection and the state of the second plug and the cable connection in real time, can find the virtual connection or the poor connection of the industrial connector and the cable in time, reduces the monitoring workload, and improves the monitoring efficiency.
In practical implementation, a hole for leading out the control cable 52 of the second temperature sensor may be reserved on the housing of the second plug, so that the control cable of the second temperature sensor may be connected to the signal processing device after being led out from the hole. The signal processing device can be provided with a wiring socket used for being connected with a control cable of the second temperature sensor, and the control cable of the second temperature sensor is connected to the corresponding wiring socket in an inserting mode.
Fig. 8 is an enlarged schematic view of a portion B in fig. 7. As shown in fig. 8, the monitoring alarm unit box 200 is provided with a first plug wire interface, a power input terminal and a second plug wire interface, the first plug wire interfaces 61 and 62 are used for connecting with a temperature sensor of a first plug, the power input terminals 63 and 64 are used for connecting with a first power pin and a second power pin of the first plug, and the second plug wire interfaces 65 and 66 are used for connecting with a temperature sensor of a second plug. The power input terminal may be located on the power conversion module, and the first plug wire interface and the second plug wire interface may be located on the signal processing device.
It will be understood by those skilled in the art that fig. 8 exemplarily shows the first patch interface, the power input terminal, and the second patch interface, and the actual pin counts of the first patch interface, the power input terminal, and the second patch interface can be determined as needed.
FIG. 9 is a schematic view of an industrial connector monitoring system according to an embodiment of the present application. Embodiments of the present application also provide an industrial connector monitoring system, as shown in fig. 9, which may include at least one industrial connector as described in the above embodiments. The signal processing device 40 may include a first communication module. The temperature monitoring system may also include a second communication module 71 and a monitoring host 72. The second communication module 71 is connected with the monitoring host 72, the second communication module 71 is in communication connection with the first communication module, and the monitoring host 72 acquires the temperature of the industrial connector through the second communication module 71 and the first communication module. The temperature monitoring system generates second alarm information when the temperature of the industrial connector is greater than or equal to a temperature threshold. The temperature of the industrial connector may include a temperature of the first plug and/or the second plug. And when the temperature of the first plug or the second plug is greater than or equal to the temperature threshold value, the temperature monitoring system generates second alarm information.
The temperature monitoring system of the embodiment of the application realizes real-time monitoring of the connection condition of the industrial connector, and finds virtual connection or looseness of the industrial connector and cable connection in time through the form of second alarm information, so that a whole set of automatic monitoring alarm system is formed.
In one embodiment, the monitoring host 72 may present the second alert information in at least one of the following forms: voice, short message, picture.
In the industrial connector monitoring system, the signal processing device and the monitoring host realize information interaction through the first communication module and the second communication module, so that the signal processing device can upload the temperature of the first plug and/or the second plug to the monitoring host.
Illustratively, the temperature monitoring system may further include a switch 73 and a server 74, the switch 73 is connected to the second communication module 71, the server 74 is connected to the switch 73, and the monitoring host 72 is connected to the server 74. The second communication module 71 may be a wireless temperature measurement receiver, and the wireless temperature measurement receiver may collect signals of the industrial connectors and upload the signals to the monitoring host 72 through the switch 73 and the server 74.
For example, the monitoring host 72 may display the current status of each industrial connector, and broadcast the second warning information as voice, picture or short message to notify the relevant personnel when a fault occurs.
Fig. 10 is a schematic view of an operation scenario of an industrial connector monitoring system according to an embodiment of the present application. As shown in fig. 10, the monitoring system includes a plurality of industrial connectors 400 as described above, with each two industrial connectors 400 connecting the bridge 500 and the cabinet 600. The cable of the power distribution cabinet is connected with the first plug of the industrial connector 400 through the bridge 500, and the second plug of the industrial connector 400 is connected with the cabinet 600. All the industrial connectors 400 in one machine room communicate with the second communication module 71 (receiver) through wireless, and the second communication module 71 transmits the status and alarm information of each industrial connector to the server 74 through the switch 73, and displays the status and alarm information in the monitoring host 72 through analysis. When a virtual connection or loose connection occurs in a certain industrial connector 400, the signal processing device of the industrial connector converts the electric signal transmitted by the temperature sensor into a digital signal, and wirelessly transmits the digital signal to the second communication module 71 through the first communication module; the second communication module 71 uploads the received digital signals to the server 74 through the switch 73, the server 74 analyzes the digital signals and displays the digital signals on the monitoring host 72 in an alarm form, and the operation and maintenance personnel are notified in time, so that the operation and maintenance personnel can quickly arrive at the site for checking, and the purpose of real-time alarm is achieved.
The workflow of the temperature monitoring system of the embodiment of the application is substantially as follows:
a first plug of the industrial connector is connected with an outgoing cable of the power distribution cabinet, a second plug of the industrial connector is connected with the cabinet or a server cable, and the first plug and the second plug are connected in a plugging mode;
the temperature sensor of the first plug is positioned in the first plug, the temperature sensor of the second plug is positioned in the second plug, and the two temperature sensors are respectively connected with the signal processing device in an inserting manner;
the power conversion module takes power from the first power pin and the second power pin of the first plug and converts high voltage (220VAC or 24VDC) into working voltage (5VDC or 12VDC) acceptable by the signal processing device;
a power supply module of the signal processing device receives power supplied by the power supply conversion module; the acquisition module converts the electric signal transmitted by the temperature sensor into a digital signal; the processing module processes the signals transmitted by the acquisition module and wirelessly transmits the signals to the receiver through the first communication module;
the receiver can receive signals sent by all the single industrial connectors in a certain area and upload the signals to the server through the switch; the server can analyze the second alarm information and then present the second alarm information on the monitoring host; the monitoring host can inform the operation and maintenance personnel in the form of interface display, voice broadcast or short message.
The industrial connector monitoring system of this application embodiment can carry out real time monitoring, report an emergency and ask for help or increased vigilance in real time, in time get rid of the trouble such as not hard up, drop of industrial connector and cable to, each part adopts the grafting mode to connect on the industrial connector, can realize quick plug change, convenient and fast, and moreover, signal processing device on the industrial connector directly gets the electricity from the plug is inside, need not additionally to dispose the power, has simplified industrial connector's structure and electrical wiring, has increased equipment reliability.
In the description of the present specification, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on the orientations and positional relationships shown in the drawings, are merely for convenience of description and for simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be considered as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.
The above disclosure provides many different embodiments or examples for implementing different structures of the application. The components and arrangements of specific examples are described above to simplify the present disclosure. Of course, they are merely examples and are not intended to limit the present application. Moreover, the present application may repeat reference numerals and/or letters in the various examples, such repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
The above-described embodiments should not be construed as limiting the scope of the present application. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and substitutions may be made in accordance with design requirements and other factors. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (10)
1. A plug, comprising:
the plug comprises a plug body, a first power supply pin and a second power supply pin, wherein the plug body comprises a shell, and the first power supply pin and the second power supply pin are positioned in the shell;
the power supply conversion module comprises a power supply input end and a power supply output end, and the power supply input end is connected with the first power supply pin and connected with the second power supply pin;
the temperature sensor is positioned in the shell and used for acquiring a temperature signal of the plug body;
and the signal processing device is connected with the power output end and the temperature sensor, acquires a power supply required by work from the power conversion module, and processes the temperature signal to obtain the temperature of the plug body.
2. The plug of claim 1, wherein the temperature sensor comprises a detection probe and a control cable connected with the detection probe, the plug body further comprises a filling body filled among the shell, the first power pin and the second power pin, the detection probe is embedded in the filling body, and the control cable is detachably connected with the signal processing device.
3. The plug of claim 2, wherein the plug body further comprises a protection pin embedded in the filling body, the first power pin, the second power pin and the protection pin are arranged in a triangular manner, and the detection probe is arranged at the center of the first power pin, the second power pin and the protection pin.
4. The plug of claim 1, wherein the power conversion module is located outside the housing, the power conversion module being removably connected to the plug body.
5. The plug of claim 4, wherein the signal processing device is removably connected to the power conversion module.
6. The plug of claim 5, wherein the power conversion module is connected with the plug body in a plugging manner, and the signal processing device is connected with the power conversion module in a plugging manner.
7. The plug according to any one of claims 1 to 6, wherein the signal processing device comprises a power module, an acquisition module, a processing module and an alarm module, the power module is connected with the processing module, the acquisition module is connected with the processing module, the power output end is connected with the power module, the temperature sensor is connected with the acquisition module, the alarm module is connected with the processing module, and the alarm module is used for generating first alarm information when the temperature of the plug body is greater than or equal to a temperature threshold value.
8. An industrial connector, comprising a first plug and a second plug adapted to each other, at least one of the first plug and the second plug being a plug according to any one of claims 1 to 7.
9. The industrial connector according to claim 8, wherein the first plug is a plug according to any one of claims 1 to 7, the industrial connector further comprising a second temperature sensor located in the second plug and configured to acquire a temperature signal of the second plug, the second temperature sensor being connected to the signal processing device, and the signal processing device being further configured to process the temperature signal acquired by the second temperature sensor to obtain the temperature of the second plug.
10. An industrial connector monitoring system comprising at least one industrial connector according to claim 8 or 9, wherein,
the signal processing device comprises a first communication module,
the system further comprises a second communication module and a monitoring host, wherein the second communication module is connected with the monitoring host, the second communication module is in communication connection with the first communication module, the monitoring host acquires the temperature of the industrial connector through the second communication module and the first communication module, and second alarm information is generated when the temperature of the industrial connector is larger than or equal to a temperature threshold value, wherein the temperature of the industrial connector comprises the temperature of the first plug and/or the second plug.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113447857A (en) * | 2021-06-29 | 2021-09-28 | 中国电子产品可靠性与环境试验研究所((工业和信息化部电子第五研究所)(中国赛宝实验室)) | Method and device for evaluating reliability of electric connector |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113447857A (en) * | 2021-06-29 | 2021-09-28 | 中国电子产品可靠性与环境试验研究所((工业和信息化部电子第五研究所)(中国赛宝实验室)) | Method and device for evaluating reliability of electric connector |
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