CN212655954U - Fiber cleaning and drying system for UD cloth production process - Google Patents
Fiber cleaning and drying system for UD cloth production process Download PDFInfo
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- CN212655954U CN212655954U CN202020918849.8U CN202020918849U CN212655954U CN 212655954 U CN212655954 U CN 212655954U CN 202020918849 U CN202020918849 U CN 202020918849U CN 212655954 U CN212655954 U CN 212655954U
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Abstract
The utility model discloses a fibre washs drying system for UD cloth production technology, including belt cleaning device and two segmentation drying device, belt cleaning device includes trapezoidal basin, temperature regulating water tank, guide roll, compression roller, inlet tube, drain pipe and supersonic generator, two segmentation drying device include box, accuse temperature air heater I, accuse temperature air heater II, anion generator, take the parallel wind channel of contained angle and take the trapezoidal wind channel of contained angle. The utility model discloses can effectively clear away fibre surface's solvent and impurity and remain, make the combination of fibre and colloid reach due state to promote the barrier propterty of UD cloth.
Description
Technical Field
The utility model relates to a UD cloth production technical field, concretely relates to fibre washs drying system for UD cloth production technology.
Background
When the ultra-high molecular weight polyethylene fiber for producing the UD cloth leaves a factory, solvent residues usually exist on the surface of the ultra-high molecular weight polyethylene fiber, and a plurality of impurities are adsorbed on the surface of the ultra-high molecular weight polyethylene fiber; however, when the fiber surface of the UD fabric is not effectively cleaned during production of the UD fabric, the combination of the fiber and the colloid cannot be in a proper state, the protection effect of the UD fabric is poor, and the proper protection performance of the fiber cannot be exerted.
For this reason, it is necessary to provide a fiber cleaning and drying system for effectively removing the solvent and adsorbate remaining on the surface of the fiber.
SUMMERY OF THE UTILITY MODEL
In order to achieve the technical purpose, the utility model adopts the technical proposal that:
the utility model provides a fibre washs drying system for UD cloth production technology, includes belt cleaning device and two segmentation drying device, belt cleaning device includes trapezoidal basin, temperature regulating water tank, guide roll, compression roller, inlet tube, drain pipe and supersonic generator, two segmentation drying device include box, accuse temperature air heater I, accuse temperature air heater II, anion generator, take the parallel wind channel of contained angle and take the trapezoidal wind channel of contained angle.
Further, supersonic generator sets up adjacent position under trapezoidal basin, both sides level respectively around the trapezoidal basin top are provided with a guide roll, both sides the equal level in oblique below of guide roll is provided with a compression roller, the compression roller is installed in the front and back both sides of trapezoidal basin bottom, the rear side bottom of trapezoidal basin is equipped with the inlet tube, the inlet tube is linked together through with the temperature regulating water tank, the front side bottom of trapezoidal basin is equipped with the drain pipe, the bottom of trapezoidal basin slightly inclines to the outlet one side of drain pipe.
Further, the distance between the compression roller and the bottom end of the trapezoidal water tank is not more than 10 mm.
Further, a plurality of wire dividing holes are horizontally distributed in the middle of the front end wall and the rear end wall of the box body in a corresponding mode, the wire dividing holes in the front end wall of the box body are right opposite to a guide roller on the rear side of the top end of the trapezoidal water tank, a parallel air channel is arranged on the front section of the box body and obliquely arranged above the rear portion of the box body, an air inlet pipe I is arranged at the upper end of the parallel air channel, the air inlet pipe I is right opposite to a temperature control hot air fan I, an air exhaust drain pipe is arranged at the lower end of the parallel air channel, a trapezoidal air channel is arranged on the rear section of the box body, an exhaust pipe is arranged at the front end of the bottom of the trapezoidal air channel, an air inlet pipe II is arranged at.
Further, the parallel air duct is composed of an upper guide plate for guiding the fibers and a lower drainage plate for receiving and discharging residues on the surfaces of the fibers, the upper guide plate and the lower drainage plate are parallel to each other, the trapezoidal air duct is composed of a front wire dividing plate and a rear wire dividing plate which are symmetrical in a splayed shape, and a plurality of wire dividing holes are correspondingly and horizontally distributed in the middle of the wire dividing plate.
Furthermore, the upper end of the upper guide plate is fixed on the inner wall of the upper end of the box body, the lower end of the upper guide plate is fixed above the wire dividing hole in the front end wall of the box body, the lower end of the lower drainage plate is fixed on the inner wall of the lower end of the box body, the upper end of the lower drainage plate is abutted against the lower portion of the wire dividing hole in the front wire dividing plate of the trapezoidal air duct, the upper ends of the front wire dividing plate and the rear wire dividing plate are fixed on the inner wall of the upper end of the box body, and the lower ends of the front wire dividing plate and the rear wire dividing plate are fixed on the inner wall of the.
Furthermore, the lower drainage plate and the inner wall of the lower end of the box body form an included angle smaller than 30 degrees, and the front wire separating plate and the inner wall of the lower end of the box body form an included angle smaller than 45 degrees.
Furthermore, control valves are arranged on the water inlet pipe, the water outlet pipe, the air inlet pipe I, the air exhaust and water outlet pipe, the air exhaust pipe and the air inlet pipe II.
The utility model has the advantages that:
the inclined arrangement of the trapezoidal water tank of the utility model is convenient for the water flow to flow towards the water outlet; the air channel included angle design of the two-section drying device of the utility model is convenient for blowing air to effectively remove the solvent and impurity residues on the surface of the fiber; the combined design of the temperature control air heater II and the anion generator of the utility model avoids the fiber from gathering due to the static generated by friction in the moving process through the anions in the air blowing, solves the problem of uneven fiber spreading and improves the condition of larger regional deviation of UD cloth density; the utility model discloses can effectively clear away fibre surface's solvent and impurity and remain, make the combination of fibre and colloid reach due state to promote the barrier propterty of UD cloth.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a side view of the two-stage drying device of the present invention.
In the figure: 1. cleaning device, 2, two segmentation drying device, 3, trapezoidal basin, 4, temperature regulating water tank, 5, guide roll, 6, compression roller, 7, inlet tube, 8, drain pipe, 9, supersonic generator, 10, box, 11, temperature control air heater I, 12, temperature control air heater II, 13, anion generator, 14, parallel wind channel, 15, trapezoidal wind channel, 16, control valve, 17, branch silk hole, 18, air-supply line I, 19, exhaust drain pipe, 20, exhaust pipe, 21, air-supply line II, 22, upper guide plate, 23, lower drain board, 24, preceding branch silk board, 25, back branch board.
Detailed Description
As shown in fig. 1 and 2, a fiber cleaning and drying system for a UD cloth production process comprises a cleaning device 1 and a two-stage drying device 2, wherein the cleaning device 1 comprises a trapezoidal water tank 3, a temperature-adjusting water tank 4, a guide roller 5, a compression roller 6, a water inlet pipe 7, a water outlet pipe 8 and an ultrasonic generator 9, and the two-stage drying device 2 comprises a box body 10, a temperature-controlling hot air blower i 11, a temperature-controlling hot air blower ii 12, a negative ion generator 13, a parallel air duct 14 with an included angle and a trapezoidal air duct 15 with an included angle.
Supersonic generator 9 sets up adjacent position under trapezoidal basin 3, and both sides level respectively are provided with a guide roll 5 around the trapezoidal basin 3 top, and the equal level in oblique below of both sides guide roll 5 is provided with a compression roller 6, and compression roller 6 installs both sides around trapezoidal basin 3 bottom, and trapezoidal basin 3's rear side bottom is equipped with inlet tube 7, and inlet tube 7 is linked together with temperature regulating water tank 4, and trapezoidal basin 3's front side bottom is equipped with drain pipe 8.
The bottom of the trapezoidal water tank 3 is slightly inclined toward the drain opening of the drain pipe 8, which is advantageous for maintaining the flow of water toward the drain opening.
The distance between the press roller 6 and the bottom end of the trapezoidal water tank 3 is not more than 10mm, and the press roller is used for penetrating through fibers.
The middle position of the front end wall and the rear end wall of the box body 10 is horizontally distributed with a plurality of wire dividing holes 17 correspondingly, the wire dividing holes 17 of the front end wall of the box body 10 are over against the guide roller 5 on the rear side of the top end of the trapezoidal water tank 3, the front section of the box body 10 is provided with a parallel air duct 14 which is obliquely arranged towards the rear upper part, the upper end of the parallel air duct 14 is provided with an air inlet pipe I18, the air inlet pipe I18 is over against the temperature control hot air blower I11, the lower end of the parallel air duct 14 is provided with an air exhaust drain pipe 19, the rear section of the box body 10 is provided with a trapezoidal air duct 15, the front end of the bottom of the trapezoidal air duct 15 is provided with an exhaust pipe 20, the rear end of the bottom of the trapezoidal air.
The trapezoidal duct 15 is used for drying by hot air with negative ions.
Through the negative ions in the air blowing, the gathering condition of fibers caused by static electricity generated by friction in the moving process is avoided, the problem of non-uniformity of fiber spreading is solved, and the condition of large regional deviation of UD cloth density is improved.
The parallel air duct 14 is composed of an upper guide plate 22 for guiding the fibers and a lower drainage plate 23 for receiving and discharging residues on the surfaces of the fibers, the upper guide plate 22 and the lower drainage plate 23 are parallel to each other, the trapezoidal air duct 15 is composed of a front wire dividing plate 24 and a rear wire dividing plate 25 which are symmetrical in a splayed shape, and a plurality of wire dividing holes 17 are correspondingly and horizontally distributed in the middle of the wire dividing plates.
The utilization ratio of the air outlet of the warm air blower I11 is improved by the arrangement of the upper guide plate 22.
The upper end of the upper guide plate 22 is fixed on the inner wall of the upper end of the box body 10, the lower end of the upper guide plate 22 is fixed above the wire dividing hole 17 of the front end wall of the box body 10, the lower end of the lower drainage plate 23 is fixed on the inner wall of the lower end of the box body 10, the upper end of the lower drainage plate 23 is abutted to the lower side of the wire dividing hole 17 of the front wire dividing plate 24 of the trapezoidal air duct 15, the upper ends of the front wire dividing plate 24 and the rear wire dividing plate 25 are fixed on the inner wall of the upper end of the box body 10, and the lower ends of the front wire dividing plate 24 and the rear wire dividing plate 25 are fixed.
The parallel air ducts 14 are used for blowing the liquid and the impurity residues on the fiber surface by the air flow.
The lower drainage plate 23 and the inner wall of the lower end of the box body 10 form an included angle of less than 30 degrees, and the front wire separating plate 24 and the inner wall of the lower end of the box body 10 form an included angle of less than 45 degrees.
The inlet pipe 7, the drain pipe 8, the air inlet pipe I18, the air exhaust drain pipe 19, the air exhaust pipe 20 and the air inlet pipe II 21 are all provided with a control valve 16.
The working process is as follows: the fiber is drawn by a guide roller 5 on the front side of the top end of the trapezoidal water tank 3, after entering the trapezoidal water tank 3, the fiber is pressed by a press roller 6, the fiber is cleaned in the trapezoidal water tank 3 through the vibration of an ultrasonic generator 9, the cleaned fiber is drawn by the guide roller 5 on the rear side of the top end of the trapezoidal water tank 3, passes through a fiber dividing hole 17 on the front end wall of the box body 10, enters the box body 10, and sequentially passes through a front fiber dividing plate 24, a rear fiber dividing plate 25 and the fiber dividing hole 17 on the rear end wall of the box body 10 to move outwards; the fiber blows liquid and impurity residues on the surface of the fiber in the parallel air duct 14 through the airflow of the air inlet pipe I18, so that the fiber falls on the lower drainage plate 23 and is discharged to the exhaust drainage pipe 19; the fibers are dried in the trapezoidal air duct 15 through hot air with negative ions in the air inlet pipe II 21, so that the fibers are prevented from gathering due to static electricity generated by friction in the moving process.
Claims (8)
1. The fiber cleaning and drying system for the UD cloth production process is characterized by comprising a cleaning device (1) and a two-section type drying device (2), wherein the cleaning device (1) comprises a trapezoidal water tank (3), a temperature regulating water tank (4), a guide roller (5), a compression roller (6), a water inlet pipe (7), a water outlet pipe (8) and an ultrasonic generator (9), and the two-section type drying device (2) comprises a box body (10), a temperature control hot air blower I (11), a temperature control hot air blower II (12), an anion generator (13), a parallel air duct (14) with an included angle and a trapezoidal air duct (15) with an included angle.
2. The fiber cleaning and drying system for the UD cloth production process is characterized in that the ultrasonic generator (9) is arranged at a position adjacent to the right below a trapezoidal water tank (3), a guide roller (5) is horizontally arranged on each of the front side and the rear side of the top end of the trapezoidal water tank (3), a press roller (6) is horizontally arranged on each of the two sides below the guide roller (5) in an inclined manner, the press rollers (6) are arranged on the front side and the rear side of the bottom of the trapezoidal water tank (3), a water inlet pipe (7) is arranged on the bottom of the rear side of the trapezoidal water tank (3), the water inlet pipe (7) is communicated with the temperature regulating water tank (4), a water outlet pipe (8) is arranged on the bottom of the front side of the trapezoidal water tank (3), and the bottom of the trapezoidal water tank (3) is slightly inclined towards one side of a.
3. A fibre washing and drying system for a UD cloth production process in accordance with claim 2, characterised in that the press roll (6) is located no more than 10mm from the lowermost end of the trapezoidal water trough (3).
4. The fiber cleaning and drying system for the UD cloth production process is characterized in that a plurality of filament dividing holes (17) are correspondingly and horizontally distributed in the middle positions of the front end wall and the rear end wall of the box body (10), the filament dividing holes (17) in the front end wall of the box body (10) are opposite to the guide roller (5) on the rear side of the top end of the trapezoidal water tank (3), a parallel air duct (14) which is obliquely and upwardly arranged is arranged in the front section of the box body (10), an air inlet pipe I (18) is arranged at the upper end of the parallel air duct (14), the air inlet pipe I (18) is opposite to the temperature control hot air fan I (11), an air exhaust and drainage pipe (19) is arranged at the lower end of the parallel air duct (14), the trapezoidal air duct (15) is arranged in the rear section of the box body (10), an air exhaust pipe II (21) is arranged at the front end of the bottom of the trapezoidal air duct (15), the air inlet pipe II (21) is over against the temperature control air heater II (12), and an air outlet of the temperature control air heater II (12) is provided with a negative ion generator (13).
5. The fiber cleaning and drying system for the UD cloth production process is characterized in that the parallel air duct (14) comprises an upper guide plate (22) and a lower drainage plate (23), the upper guide plate (22) and the lower drainage plate (23) are parallel to each other, the trapezoidal air duct (15) comprises a front wire dividing plate (24) and a rear wire dividing plate (25) which are symmetrical in a splayed shape, and a plurality of wire dividing holes (17) are correspondingly and horizontally distributed in the middle position of the wire dividing plate.
6. The fiber cleaning and drying system for the UD cloth production process is characterized in that the upper end of the upper guide plate (22) is fixed on the inner wall of the upper end of the box body (10), the lower end of the upper guide plate (22) is fixed above the filament dividing holes (17) in the front end wall of the box body (10), the lower end of the lower drainage plate (23) is fixed on the inner wall of the lower end of the box body (10), the upper end of the lower drainage plate (23) abuts against the lower sides of the filament dividing holes (17) of the front filament dividing plate (24) of the trapezoidal air duct (15), the upper ends of the front filament dividing plate (24) and the rear filament dividing plate (25) are fixed on the inner wall of the upper end of the box body (10), and the lower ends of the front filament dividing plate (24) and the rear filament dividing plate (25) are fixed on the inner wall of the lower end of the box body (10).
7. A fibre washing and drying system for a UD-cloth production process according to claim 6, characterized in that the lower drainage plate (23) forms an angle of less than 30 ° with the inner wall of the lower end of the box body (10), and the front filament separating plate (24) forms an angle of less than 45 ° with the inner wall of the lower end of the box body (10).
8. A fiber cleaning and drying system for UD cloth production process according to claim 4, wherein control valves (16) are installed on the water inlet pipe (7), the water outlet pipe (8), the air inlet pipe I (18), the air outlet and water outlet pipe (19), the air outlet pipe (20) and the air inlet pipe II (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020918849.8U CN212655954U (en) | 2020-05-27 | 2020-05-27 | Fiber cleaning and drying system for UD cloth production process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020918849.8U CN212655954U (en) | 2020-05-27 | 2020-05-27 | Fiber cleaning and drying system for UD cloth production process |
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| Publication Number | Publication Date |
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| CN212655954U true CN212655954U (en) | 2021-03-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020918849.8U Active CN212655954U (en) | 2020-05-27 | 2020-05-27 | Fiber cleaning and drying system for UD cloth production process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111534930A (en) * | 2020-05-27 | 2020-08-14 | 江苏东润安全科技有限公司 | Fiber cleaning and drying system for UD cloth production process and single-layer UD cloth production process |
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2020
- 2020-05-27 CN CN202020918849.8U patent/CN212655954U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111534930A (en) * | 2020-05-27 | 2020-08-14 | 江苏东润安全科技有限公司 | Fiber cleaning and drying system for UD cloth production process and single-layer UD cloth production process |
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