CN212634764U - Full-automatic welding production line control system for transport apparatus - Google Patents
Full-automatic welding production line control system for transport apparatus Download PDFInfo
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- CN212634764U CN212634764U CN202021342707.8U CN202021342707U CN212634764U CN 212634764 U CN212634764 U CN 212634764U CN 202021342707 U CN202021342707 U CN 202021342707U CN 212634764 U CN212634764 U CN 212634764U
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Abstract
The utility model relates to a full-automatic welding production line control system of transportation utensil belongs to the welding production line field. The full-automatic welding production line control system for the transport apparatus comprises a movable stock bin, a flexible welding workbench, a carrying platform and a control unit for controlling the movable stock bin, the flexible welding workbench and the carrying platform; the control unit comprises a remote main control platform, a main control panel, a stock bin control panel, a flexible welding workbench control panel, a mobile sensor and a limit sensor; through the hierarchical arrangement of the control units and the cooperation with the execution mechanisms, the full automation of the welding and assembling of the transport appliance is realized, the human error is effectively avoided, and the labor cost is reduced. Meanwhile, the limiting sensor and the mobile sensor are used in a matched mode, so that the mobile storage bin can be effectively positioned, and the welding part can be corrected in real time in the machining process, the production efficiency is effectively improved, and the rejection rate is reduced.
Description
Technical Field
The utility model relates to a weld dress production line control system, especially relate to a full-automatic welding production line control system of transportation utensil belongs to and welds dress production line field.
Background
The existing transportation device welding production line mostly adopts manual carrying, fixing and clamping, so that the efficiency is low in production, and meanwhile, the product percent of pass is low due to the fact that human errors often exist. In the prior art, no unmanned automatic welding production line for transportation devices exists. Therefore, in the welding production of the existing transportation apparatus, an assembly line system capable of automatically welding the transportation apparatus is needed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve the problem that exists among the prior art, provide a full-automatic welding production line control system of transportation utensil, through the control unit level arrange and with each actuating mechanism cooperation, realized transportation utensil welding full automatization, effectively avoid human error, reduce the cost of labor, improve production efficiency.
In order to realize the technical purpose, the technical effect is achieved, the utility model discloses a realize through following technical scheme:
a full-automatic welding production line control system for transport appliances comprises a movable stock bin, a flexible welding workbench, a carrying platform and a control unit; the control unit is used for regulating and controlling the whole system of the movable stock bin, the flexible welding workbench and the carrying platform; a first guide rail communicated with the flexible welding workbench, the movable bin and the bearing platform is arranged between the flexible welding workbench and the bearing platform, and a grabbing robot is arranged on the first guide rail; the grabbing robot can transfer the raw materials from the mobile bin to the flexible welding workbench and can also transfer the welded parts and products from the flexible welding workbench to the receiving platform;
the mobile storage bin comprises a bearing platform, and a driving wheel, a turning wheel and a positioning clamping groove which are arranged below the bearing platform, wherein the driving wheel and the turning wheel are respectively provided with a wireless remote control motor;
the flexible welding workbench comprises a flexible sliding table, a flexible positioning clamp and a welding robot arranged on the periphery of the flexible sliding table;
the control unit comprises a remote main control platform, a main control panel, a stock bin control panel, a flexible welding workbench control panel, a mobile sensor and a limit sensor; the remote main control platform is in wireless connection with the main control panel; the main control panel is respectively in wired connection with the bin control panel and the flexible welding workbench control panel; the bin control panel is in wired connection with the grabbing robot and the limiting sensor and is in wireless connection with the mobile bin; the flexible welding workbench control panel is connected with the flexible sliding table, the flexible positioning clamp, the mobile sensor and the welding robot in a wired manner; the limiting sensor is arranged on a station of the movable stock bin and matched with the positioning clamping groove, and is used for accurately positioning the movable stock bin; the movable sensors are uniformly distributed on the flexible sliding table and used for monitoring the welding deformation quantity of the product in real time.
Preferably, the bearing platform is of a multi-layer stepped opening structure with partitions, so that the bearing of the bearing platform on the types and the quantity of raw materials can be greatly improved.
Preferably, the main control panel, the bin control panel and the flexible welding workbench control panel are all provided with a display screen, an operation keyboard, a warning lamp and an emergency stop button, and can display the running state, the running parameters and the automatic fault alarm of each production device.
Preferably, a gantry crane device is arranged above the bearing platform; the gantry crane device is provided with a wireless driving motor which is wirelessly connected with the main control panel, and the gantry crane device is used for transferring finished product welding pieces.
Preferably, the control system is also provided with a video monitoring device; the video monitoring device is respectively arranged above the movable stock bin, above the flexible welding workbench and above the bearing platform, so that the whole welding process is monitored in real time.
Compared with the prior art, the utility model beneficial effect lies in:
the utility model discloses a control unit level is arranged and with each actuating mechanism cooperation, has realized the transportation utensil and has welded the dress full automatization, effectively avoids human error, reduces the cost of labor. And the limiting sensor and the mobile sensor are used in a matched manner, so that the effective positioning of the mobile stock bin and the real-time deviation correction in the welding part machining process can be realized, the production efficiency is effectively improved, and the rejection rate is reduced.
Drawings
FIG. 1 is a schematic structural view of a control system of a welding production line of the transportation device;
FIG. 2 is a schematic block diagram of a control system of the welding production line of the transportation device;
FIG. 3 is a schematic structural view of the mobile storage bin;
fig. 4 is a schematic structural view of the flexible welding workbench.
The automatic welding robot comprises a mobile bin 1, a mobile bin 11, a bearing platform 12, a driving wheel 13, a turning wheel 14, a positioning clamping groove 15, a wireless remote control motor 2, a flexible welding workbench 21, a flexible sliding table 22, a flexible positioning clamp 23, a welding robot 3, a bearing platform 31, a gantry crane device 4, a control unit 41, a remote main control platform 42, a main control panel 43, a bin control panel, a flexible welding workbench control panel 44, a mobile sensor 45, a limit sensor 46, a first guide rail 5 and a grabbing robot 6.
Detailed Description
The preferred embodiments of the present invention will be described with reference to the accompanying drawings, which are not intended to limit the scope of the invention, but rather, are intended to cover all modifications and equivalents of the claims.
Referring to fig. 1 and 2, the utility model discloses a full-automatic welding production line control system for transport apparatus, which comprises a mobile stock bin 1, a flexible welding worktable 2, a receiving platform 3 and a control unit 4; the mobile bin 1 is used for bearing raw materials, the flexible welding workbench 2 is used for welding and welding the raw materials, the bearing platform 3 is used for bearing finished products, and the control unit 4 is used for regulating and controlling the whole system of the mobile bin 1, the flexible welding workbench 2 and the bearing platform 3; a first guide rail 5 is communicated between the flexible welding workbench 2 and the movable bin 1 as well as between the flexible welding workbench and the adapting platform 3, and a grabbing robot 6 is arranged on the first guide rail 5; the grabbing robot 6 can transfer the raw materials from the mobile bin 1 to the flexible welding workbench 2, and can also transfer the welded parts and products from the flexible welding workbench 2 to the receiving platform 3;
referring to fig. 3, the mobile storage bin 1 comprises a bearing platform 11, and a driving wheel 12, a turning wheel 13 and a positioning slot 14 which are arranged below the bearing platform, wherein the driving wheel 12 and the turning wheel 13 are both provided with a wireless remote control motor 15;
it should be noted that a guide track is further arranged at the position where the mobile stock bin 1 is located, so that the mobile stock bin 1 can be conveniently and accurately located;
referring to fig. 4, the flexible welding workbench 2 comprises a flexible sliding table 21, a flexible positioning clamp 22 and a welding robot 23 arranged on the periphery of the flexible sliding table 21, and is suitable for transportation devices of different models and specifications;
the control unit 4 comprises a remote main control platform 41, a main control panel 42, a bin control panel 43, a flexible welding workbench control panel 44, a mobile sensor 45 and a limit sensor 46; the remote main control platform 41 adopts a win7 system PC machine provided with CATIA software, the control main boards of the main control panel 42, the bin control panel 43 and the flexible welding worktable control panel 44 are all of HDSP-DF28335P type, and the mobile sensor 45 is a TBF linear displacement sensor; wherein, the remote control platform 41 is wirelessly connected with the control panel 42; the main control panel 42 is respectively connected with the bin control panel 43 and the flexible welding workbench control panel 44 in a wired manner; the bin control panel 43 is in wired connection with the grabbing robot 6 and the limit sensor 46 and is in wireless connection with the mobile bin 1; the control panel 44 of the flexible welding workbench is in wired connection with the flexible sliding table 21, the flexible positioning clamp 22, the mobile sensor 45 and the welding robot 23; the limiting sensor 46 is arranged on a station of the mobile stock bin 1 and matched with the positioning clamping groove 14, and is used for accurately positioning the mobile stock bin 1; the mobile sensors 45 are uniformly distributed on the flexible sliding table 21 and used for monitoring the welding deformation quantity of the product in real time;
it should be noted that the bin control panel 43 is only used for controlling the movement of the mobile bin 1 and receiving the signal of the limit sensor 46; the flexible welding workbench control panel 44 is only used for controlling the movement and working states of the flexible sliding table 21, the flexible positioning clamp 22 and the welding robot 23 arranged on the periphery of the flexible sliding table 21; the remote control platform 41 and the main control panel 42 are upper computers of the bin control panel 43 and the flexible welding workbench control panel 44, and can control the operations of the bin control panel and the flexible welding workbench control panel simultaneously.
Preferably, the loading platform 11 has a multi-layer stepped opening structure with partitions, so that the loading of the loading platform 11 on the types and the quantity of the raw materials can be greatly improved.
Preferably, the main control panel 42, the bin control panel 43 and the flexible welding workbench control panel 44 are all provided with a display screen, an operation keyboard, a warning light and an emergency stop button, and can display the operation state, the operation parameters and the automatic failure alarm of each production device.
Preferably, a gantry crane device 31 is arranged above the bearing platform 3; the gantry crane device 31 is provided with a wireless driving motor which is wirelessly connected with the main control panel 42, and the gantry crane device 31 is used for transferring finished product welding pieces.
Preferably, the control system is further provided with a video monitoring device; the video monitoring device is respectively arranged above the movable stock bin 1, above the flexible welding workbench 2 and above the bearing platform 3, and the whole welding process is monitored in real time.
Preferably, the control panel 22 is provided with a display screen, an operation keyboard, a warning light and an emergency stop button, so that the control of the welding fixture can be completed by operating the control panel 22.
The specific operation control flow is as follows: the raw material is loaded into the mobile silo 1 according to the dimensional data of the transport means to be welded. The control unit 4 gives an instruction, the wireless remote control motor 15 drives the driving wheel 12 and the turning wheel 13 to drive the movable bin 1 to move to a station of the movable bin 1, and the limit sensor 46 is matched with the positioning clamping groove 14 for positioning. The grabbing robot 6 receives the instruction of the bin control panel 43, transfers the raw materials in the movable bin 1 to the flexible welding workbench 2, is clamped by the flexible positioning clamp 22, is welded by the welding robot 23 and is monitored by the movable sensor 45 in real time. Finally, the welded transport devices are transferred to the receiving platform 3 by the gripping robot 6 or the gantry crane 31, and the devices can be taken away by a forklift. When the abnormal signals are returned by the mobile sensor 45 and the limit sensor 46, the remote main control platform 41, the main control panel 42, the bin control panel 43 and the flexible welding workbench control panel 44 all display early warning.
According to the above, the utility model provides a pair of full-automatic welding production line control system of transportation utensil through 4 level arrangements of the control unit and with each actuating mechanism cooperation, has realized that transportation utensil welds the dress full automatization, effectively avoids human error, reduces the cost of labor. And the limit sensor 46 and the mobile sensor 45 are matched for use, so that the effective positioning of the mobile stock bin 1 and the real-time deviation correction in the welding part machining process can be realized, the production efficiency is effectively improved, and the rejection rate is reduced.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and concepts of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a full-automatic welding production line control system of transportation utensil which characterized in that: the flexible welding device comprises a movable stock bin (1), a flexible welding workbench (2), a bearing platform (3) and a control unit (4) for controlling the movable stock bin (1), the flexible welding workbench (2) and the bearing platform (3); a first guide rail (5) communicated with the flexible welding workbench (2), the movable bin (1) and the bearing platform (3) is arranged between the flexible welding workbench and the bearing platform, and a grabbing robot (6) is arranged on the first guide rail (5);
the mobile storage bin (1) comprises a bearing platform (11), and a driving wheel (12), a turning wheel (13) and a positioning clamping groove (14) which are arranged below the bearing platform (11), wherein wireless remote control motors (15) are arranged on the driving wheel (12) and the turning wheel (13);
the flexible welding workbench (2) comprises a flexible sliding table (21), a flexible positioning clamp (22) and a welding robot (23) arranged on the periphery of the flexible sliding table (21);
the control unit (4) comprises a remote main control platform (41), a main control panel (42), a bin control panel (43), a flexible welding workbench control panel (44), a mobile sensor (45) and a limit sensor (46); wherein the remote main control platform (41) is in wireless connection with the main control panel (42); the main control panel (42) is respectively in wired connection with the bin control panel (43) and the flexible welding workbench control panel (44); the bin control panel (43) is in wired connection with the grabbing robot (6) and the limiting sensor (46) and is in wireless connection with the mobile bin (1); the flexible welding workbench control panel (44) is in wired connection with the flexible sliding table (21), the flexible positioning clamp (22), the mobile sensor (45) and the welding robot (23); the limiting sensor (46) is arranged on a station of the movable stock bin (1) and is matched with the positioning clamping groove (14); the moving sensors (45) are uniformly distributed on the flexible sliding table (21).
2. The full-automatic welding production line control system for the transportation devices, according to claim 1, is characterized in that: the bearing platform (11) is of a multi-layer stepped opening structure with partitions.
3. The full-automatic welding production line control system for the transportation devices, according to claim 1, is characterized in that: main control panel (42), feed bin control panel (43) and flexible welding workstation control panel (44) all are equipped with display screen, operating keyboard, warning light and scram button.
4. The full-automatic welding production line control system for the transportation devices, according to claim 1, is characterized in that: a gantry crane device (31) is arranged above the bearing platform (3); the gantry crane device (31) is provided with a wireless driving motor, and the wireless driving motor is wirelessly connected with the main control panel (42).
5. The full-automatic welding production line control system for the transportation devices, according to claim 1, is characterized in that: the control system is also provided with a video monitoring device; the video monitoring device is respectively arranged above the movable stock bin (1), above the flexible welding workbench (2) and above the bearing platform (3).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021342707.8U CN212634764U (en) | 2020-07-09 | 2020-07-09 | Full-automatic welding production line control system for transport apparatus |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021342707.8U CN212634764U (en) | 2020-07-09 | 2020-07-09 | Full-automatic welding production line control system for transport apparatus |
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| CN212634764U true CN212634764U (en) | 2021-03-02 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113523624A (en) * | 2021-07-23 | 2021-10-22 | 长春理工大学 | Novel flexible vehicle body assembly machine system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113523624A (en) * | 2021-07-23 | 2021-10-22 | 长春理工大学 | Novel flexible vehicle body assembly machine system |
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