CN212607896U - Rotary vertical tank machine - Google Patents
Rotary vertical tank machine Download PDFInfo
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- CN212607896U CN212607896U CN202021127643.XU CN202021127643U CN212607896U CN 212607896 U CN212607896 U CN 212607896U CN 202021127643 U CN202021127643 U CN 202021127643U CN 212607896 U CN212607896 U CN 212607896U
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Abstract
The utility model provides a scheme provides a jar machine is found to rotation utilizes rotation machinery tilting mechanism to overturn the jar body in order to realize the mode of founding the jar, aims at not using the process of realizing founding the jar under the condition of the vulnerable part of friction, reduces daily maintenance's work load and cost, the problem of noise elimination simultaneously. The vertical tank has the advantages of high reliability, high production speed, good noise reduction effect and the like, and solves the technical difficulty of the vertical tank process innovation which always puzzles tank factories at present.
Description
Technical Field
The utility model relates to a machinery relates to the field, particularly, relates to a rotation founds jar machine. The utility model discloses a mainly be applied to two jar system jar fields of tinplate, be suitable for two jar bodies to roll up the upright jar process that the gesture truned into the gesture of standing from the gesture of lying after the piece welding. The utility model provides a high-speed innovation mode of founding jar of rotation type can adsorb the mechanical upset of cooperation through magnetic force, and two jar high-efficient must follow the gesture of lying and change the gesture of standing into rapidly. Because no wearing parts which slide relatively are generated, the problems of abrasion and noise which troubles the tank erecting process for a long time are solved.
Background
At present, two tinplate cans commonly use a belt type can erecting machine, namely, a can body column after rolled sheets are welded is driven to enter another magnetic belt line which is vertical to each other by 90 degrees through the magnetic belt lines, and the can body is made of tinplate, so that the can body can be adsorbed by a magnet embedded in a track on the back of a belt to stand on the belt line, and the can body moves together with the belt line.
Although the structure of the tank erecting machine is simple and the cost is low, the tank body is only a metal cylinder, the bottom edge opening of the tank is not closed and has burrs, and the tank body directly rubs the belt after impacting the belt at a high speed, so that the belt is greatly abraded. Generally, one belt can only be used for about one month at most, the workload of maintenance is huge, and the cost is high.
Meanwhile, the cylinder of the tank body generates huge impact noise by a high-speed impact belt line, and the impact noise can reach over 100dB when the cylinder runs at full speed, so that great noise pollution is caused to the working environment in a workshop.
In view of the above disadvantages, a new process equipment capable of reducing noise while reducing use cost and ensuring use efficiency is urgently needed in the process of erecting the tank at present.
SUMMERY OF THE UTILITY MODEL
In order to overcome the shortcoming in the current jar technique of founding, the utility model discloses the scheme provides a neotype mode that utilizes rotation machinery tilting mechanism to overturn the jar body in order to realize founding the jar, aims at not using the process of realizing founding the jar under the condition of friction vulnerable part, reduces daily maintenance's work load and cost, the problem of while noise elimination. The vertical tank has the advantages of high reliability, high production speed, good noise reduction effect and the like, and solves the technical difficulty of the vertical tank process innovation which always puzzles tank factories at present.
The technical scheme of the utility model is that: the method comprises the steps of feeding a tank body cylinder into a rotary type tank erecting machine by using a magnetic belt, loosening a tank feeding belt into a tank body by using a tank pressing wheel, pushing the tank body to a magnetic gripper rotating at a high speed, adsorbing the tank body by using the magnetic gripper, turning the tank body by 90 degrees to be in a vertical state under the action of a guide wheel in the high-speed rotating process, adjusting the tank body adsorbed on the gripper to the same height by using a tank arranging mechanism arranged above and below the magnetic gripper, stripping the tank from the magnetic gripper by using a tank collecting device at the outlet of the tank erecting machine, and then feeding the tank out of the tank erecting machine by using a tank discharging belt.
The scheme comprises a tank feeding belt, a tank pressing wheel, a base, a rotary cylinder, a stator track cylinder, a driving motor, a driving belt, a driving gear, a rotary bearing, a magnetic gripper mechanism, a tank arranging mechanism, a tank collector and a tank discharging belt and the like.
The magnet is arranged below the track of the tank feeding belt, can adsorb the tank cylinder to enable the tank cylinder to move along with the belt, and quickly feeds the tank into the inlet of the tank erecting machine.
The tank pressing wheel guides the tank body into the magnetic gripper mechanism which is in a horizontal position through one side of the tank feeding belt, so that the tank body is adsorbed on the magnetic gripper.
The magnetic gripper mechanism is fixed on the rotary cylinder body and rotates at a high speed.
And a guide wheel arranged behind the magnetic gripper mechanism runs in a track groove on the stator track cylinder, and the magnetic gripper is driven to rotate along with the shape of the track groove on the stator track cylinder.
After the magnetic gripper mechanism rotates by a certain angle, the magnetic gripper rotates to a vertical position under the action of the guide wheel to drive the tank body adsorbed on the magnetic gripper to move to a vertical state.
The magnetic gripper mechanism is provided with a whole tank mechanism from top to bottom, and the back of the whole tank mechanism is also provided with a guide wheel which runs in a track groove of the stator track cylinder.
The whole tank mechanism is close to the gripper mechanism simultaneously in the overturning process of the magnetic gripper mechanism under the action of the guide wheels, and the positions of the tank body cylinders on the grippers are arranged to be at the same height.
The tank collecting device is arranged at an outlet of the tank erecting machine, can strip the tank body which is magnetically adsorbed on the gripper mechanism rotating at a high speed, and discharges the tank body to a tank discharging belt by utilizing the rotating kinetic energy.
The magnet is arranged below the track of the tank discharging belt, can adsorb the cylinder of the tank body to enable the cylinder to move along with the belt, and quickly conveys the tank body away from the outlet of the tank erecting machine.
Drawings
Figure 1 is a three-view diagram of the structure of the utility model
FIG. 2 is a schematic view of the tank feeding structure of the present invention
FIG. 3 is a schematic view of the tank outlet structure of the present invention
FIG. 4 is a schematic view of the transmission mechanism of the present invention
FIG. 5 is a schematic view of the swing mechanism of the present invention
Shown in the figure: 1, a can feeding belt 2, a can body cylinder 3, a can pressing wheel 4, an upper can arranging mechanism 5, a magnetic gripper mechanism 6, a driven connecting column 7, a lower can arranging mechanism 8, a driving gear 9, a driven shaft 10, a base 11, an external tooth turntable bearing 12, a rotor seat 13, a rotary cylinder 14, a stator track cylinder 15, a rotor reinforcing beam 16, a main shaft 17, a can collecting device 18, a can discharging belt 19, a power gear 20, a motor transmission shaft 21, a transmission belt 22, a turntable bearing stator 23, a driving motor 24, an upper can arranging track 25, a magnetic gripper track 26, a lower can arranging track 27, an upper can arranging guide wheel 28, a magnetic gripper guide wheel 29, a lower can arranging guide wheel
Description of the operation
The magnet is buried under the frame of the tank inlet belt 1, and when the tank body cylinder 2 runs on the belt, the tank body cylinder is firmly adsorbed on the belt and runs fast along with the belt.
The tank feeding belt 1 conveys the tank body cylinder 2 to a tank pressing wheel 3 at the inlet of the tank erecting machine, and the tank pressing wheel 3 contacts the tank body cylinder 2 and pushes the tank body cylinder laterally to a magnetic gripping mechanism 5 which passes through rapidly to make the tank body cylinder contact with the magnetic gripping mechanism and leave the magnetic force range of the tank feeding belt 1.
The magnetic gripping mechanism 5 contains strong magnets, and when the tank body cylinder 2 is contacted with the strong magnets, the strong magnets are immediately attracted and move along with the tank body cylinder.
The running linear speed of the magnetic gripping mechanism 5 is higher than that of the tank feeding belt 1, so that all tank bodies of the tank bodies 2 on the tank feeding belt 1 can be gripped.
The magnetic gripper mechanism 5 is fixed on the rotary cylinder 13 and rotates at a high speed together with the rotary cylinder.
The back of the magnetic gripper mechanism 5 is provided with a magnetic gripper guide wheel 28, and the magnetic gripper guide wheel 28 runs in the magnetic gripper rail 25 on the stator rail cylinder 14. As the rotary cylinder 13 rotates, the magnetic gripper guide wheel 28 follows the shape of the magnetic gripper rail 25 slot on the stator rail cylinder 14 to drive the magnetic gripper mechanism 5 to perform a flipping motion.
After the rotary cylinder 13 rotates for a certain angle, the magnetic gripper mechanism 5 rotates for 90 degrees along with the driving of the magnetic gripper guide wheel 28, so that the tank body cylinder 2 adsorbed on the gripper is in a vertical state.
The upper tank-arranging mechanism 4 and the lower tank-arranging mechanism 7 are fixed on the rotary cylinder 13, positioned above and below the magnetic gripper mechanism 5, provided with an upper tank-arranging guide wheel 27 and a lower tank-arranging guide wheel 29 at the back, and run in an upper tank-arranging rail 24 and a lower tank-arranging rail 26 on the stator track cylinder 13.
The upper tank arranging mechanism 4 and the lower tank arranging mechanism 7 move up and down along with the action of the guide wheels, and respectively tighten the grippers to limit and arrange the adsorption position of the tank body cylinder 2 in the process that the magnetic gripper mechanism 5 is turned to be in a vertical state, and finally the height of the tank body cylinder is unified to the height of the tank outlet.
The can collecting device 17 is positioned at the outlet of the can erecting machine, and a crescent shovel knife of the can collecting device is used for cutting into a space between the can body cylinder 2 and the magnetic gripper mechanism 5, so that the can body cylinder 2 in a vertical state is peeled from the magnetic gripper mechanism 5. The tank body cylinder 2 slides out of the limiting slide way of the tank collecting device 17 under the kinetic energy of rotation and falls on the tank discharging belt 18.
A magnet is embedded under the frame of the tank outlet belt 18, and when the tank body cylinder 2 slides out of the tank collector 17 and falls on the belt, the tank body cylinder is firmly adsorbed on the belt and rapidly runs to the next station along with the belt.
Whereby the entire can erecting process is completed.
Detailed Description
The following further description of the practice of the invention is made with reference to the accompanying drawings:
as shown in the figure, the external tooth turntable bearing 11 is installed on the base 10, a rotor base 12 is fixed on an external movable gear disc of the external tooth turntable bearing 11, a rotary cylinder 13 is installed on the rotor base 12, the upper end of the rotary cylinder is connected with a main shaft 16 through 4 rotor reinforcing beams 15, and the whole mechanism can make circular motion by taking the main shaft 16 as a center.
The driving motor 23 is arranged on the base 10 at the inner side of the stator of the external tooth turntable bearing 11, and the motor driving shaft 20 penetrates through the floor of the base 10 to be connected with the power gear 19.
The power gear 19 is connected with the driving gear 8 through a transmission belt 21, and external teeth of the driving gear 8 are meshed with external teeth of the external tooth turntable bearing 11. When the driving motor 23 is operated, the power gear 19 will drive the driving gear 8 through the transmission belt 21, and the driving gear drives the whole rotary cylinder 13 to make a circular motion.
The driven connecting column 6 is mounted on the axis of the driving gear 8, the pressure tank wheel 3 is mounted at the top of the driven connecting column 6, and when the driving gear 8 rotates, the synchronous belt is pressed to rotate the pressure tank wheel 3.
Magnets are buried under the frame of the tank feeding belt 1 and are in butt joint with the tank pressing wheel 3 according to the height of the tank pressing wheel, so that the lying tank body cylinder 2 can be just guided into a position where the lying tank body cylinder can be attracted by the magnetic gripping mechanism 5.
The magnetic gripper mechanisms 5 are arranged in the middle of the rotary cylinder body 13, 16 sets of the magnetic gripper mechanisms rotate together with the rotary cylinder body 13, and a magnetic gripper guide wheel 28 is arranged on the back of each magnetic gripper mechanism 5.
The upper tank-arranging mechanism 4 and the lower tank-arranging mechanism 7 are respectively arranged above and below the magnetic gripper mechanism 5, and an upper tank-arranging guide wheel 27 and a lower tank-arranging guide wheel 29 are respectively arranged at the back of the magnetic gripper mechanism.
The stator track cylinder 14 is mounted on the inner stator of the outer tooth turntable bearing 11 and is fixed and stationary with the base 10.
An upper tank arranging rail 24, a magnetic gripper rail 25, a lower tank arranging rail 26 and three groove-type rails are laid on the stator rail cylinder 14. The rails are adapted to receive upper and lower can preparation guide wheels 27, 28 and 29 for driving the upper and lower can preparation mechanisms 4 and 7 in an up and down motion and the magnetic gripper mechanism 5 in an overturning motion.
The can collecting device 17 is arranged at the outlet of the can erecting machine, and can cut into the space between the can body cylinder 2 and the magnetic gripper mechanism 5 by using a crescent shovel blade of the can collecting device, so that the can body cylinder 2 in a vertical state can be stripped from the magnetic gripper mechanism 5.
The can collecting device 17 comprises an arc-shaped can arranging slide way with an upper pressing plate and a lower pressing plate, and can slide out of the can collecting device 17 by utilizing the kinetic energy of the can body cylinder 2 stripped from the magnetic gripper mechanism 5, so that the can body cylinder can stably fall on the can discharging belt 18.
Magnets are embedded under the frame of the tank discharging belt 18 and are in butt joint with the tank bottom of the tank collecting device 17 according to the height of the tank bottom, and the tank body cylinder 2 which completes vertical tank is rapidly taken out.
The examples should not be construed as limiting the invention, but any modifications made based on the spirit of the invention are intended to be within the scope of the invention.
Claims (6)
1. The utility model provides a rotation founds jar machine which characterized in that: the horizontal tank lifting mechanism is characterized by comprising a tank feeding mechanism, a tank turning mechanism, a tank arranging mechanism and a tank discharging mechanism, wherein the mechanisms are all installed on a base (10), a laterally pressed tank pressing wheel (3) is used as the tank feeding mechanism to guide into a horizontal tank body, a main shaft (16) installed on the base (10) is connected with a rotary cylinder body (13), the rotary cylinder body (13) is provided with a magnetic gripper mechanism (5) capable of turning along the circumference of a cylinder wall to serve as the tank turning mechanism, the upper portion and the lower portion of the magnetic gripper mechanism (5) are respectively provided with an upper tank arranging mechanism (4) and a lower tank arranging mechanism (7) to serve as the tank arranging mechanism to arrange the height of an adsorbed tank body, and a scraper type tank collecting device (17) is used as the tank discharging mechanism to strip and discharge the erected tank body.
2. A rotary can erector as in claim 1, wherein: the rotary cylinder (13) is arranged on an external tooth turntable bearing (11) and is driven by a driving gear (8) meshed with external teeth of the rotor to rotate; the driving gear (8) is driven by a driving motor (23) through a transmission belt (21).
3. A rotary can erector as in claim 1, wherein: the tank feeding mechanism uses a tank pressing wheel (3) to contact the tank body cylinder (2) and laterally push the tank body cylinder (2) to the magnetic gripper mechanism (5) which passes through rapidly, so that the tank body cylinder (2) is in contact with the magnetic gripper mechanism (5) and is away from the magnetic force range of the tank feeding belt (1); the magnetic gripper mechanism (5) contains strong magnets, and when the tank body cylinder (2) is contacted with the magnetic gripper mechanism (5), the tank body cylinder is immediately adsorbed and moves together with the magnetic gripper mechanism; the running linear speed of the magnetic gripper mechanism (5) is higher than the linear speed of the can feeding belt (1), so that all the can body cylinders (2) on the can feeding belt (1) can be gripped.
4. A rotary can erector as in claim 1, wherein: the front part of the can turning mechanism is provided with a magnetic gripper mechanism (5) with a convex limit, and the magnetic gripper mechanism (5) is connected with a magnetic gripper guide wheel (28) at the rear part through a crank arranged on a bearing; the magnetic gripper guide wheel (28) runs in the magnetic gripper rail (25) on the stator rail barrel (14), and the whole mechanism can be turned over randomly along with the position of the magnetic gripper guide wheel (28) in the magnetic gripper rail (25).
5. A rotary can erector as in claim 1, wherein: the upper tank-arranging mechanism (4) and the lower tank-arranging mechanism (7) are respectively arranged on the vertical upper side and the vertical lower side of the magnetic gripper mechanism (5), the front parts of the upper tank-arranging mechanism (4) and the lower tank-arranging mechanism (7) are half-moon-shaped pressing plate mechanisms which are arranged on the sliding blocks of linear bearings capable of enabling the upper tank-arranging mechanism (4) and the lower tank-arranging mechanism (7) to move up and down, and the upper tank-arranging mechanism (4) and the lower tank-arranging mechanism (7) are respectively connected with an upper tank-arranging guide wheel (27) and a lower tank-arranging guide wheel (29) at the rear parts; an upper tank-finishing guide wheel (27) and a lower tank-finishing guide wheel (29) run in an upper tank-finishing track (24) and a lower tank-finishing track (26) on the stator track cylinder (14), and the whole mechanism can move up and down along with the upper tank-finishing guide wheel (27) and the lower tank-finishing guide wheel (29) at positions in the upper tank-finishing track (24) and the lower tank-finishing track (26).
6. A rotary can erector as in claim 1, wherein: the can collecting device (17) of the can discharging mechanism is provided with a crescent shovel blade mechanism and is used for stripping the vertical can body cylinder (2) from the magnetic gripper mechanism (5), the can collecting device (17) comprises an arc-shaped can arranging slide way with an upper pressing plate and a lower pressing plate, the can body cylinder (2) can slide out of the can collecting device (17) by utilizing the kinetic energy of the can body cylinder (2) stripped from the magnetic gripper mechanism (5), and the can body cylinder (2) can stably fall on a can discharging belt (18).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202021127643.XU CN212607896U (en) | 2020-06-17 | 2020-06-17 | Rotary vertical tank machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202021127643.XU CN212607896U (en) | 2020-06-17 | 2020-06-17 | Rotary vertical tank machine |
Publications (1)
Publication Number | Publication Date |
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CN212607896U true CN212607896U (en) | 2021-02-26 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202021127643.XU Active CN212607896U (en) | 2020-06-17 | 2020-06-17 | Rotary vertical tank machine |
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CN (1) | CN212607896U (en) |
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2020
- 2020-06-17 CN CN202021127643.XU patent/CN212607896U/en active Active
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