CN212602746U - Special pelleter of brace formula elastomer material strip - Google Patents
Special pelleter of brace formula elastomer material strip Download PDFInfo
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- CN212602746U CN212602746U CN202022013110.5U CN202022013110U CN212602746U CN 212602746 U CN212602746 U CN 212602746U CN 202022013110 U CN202022013110 U CN 202022013110U CN 212602746 U CN212602746 U CN 212602746U
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Abstract
The utility model discloses a special pelleter of brace formula elastomer material strip belongs to pelleter technical field. The granulator comprises a rack and a material guiding roller, wherein the material guiding roller is arranged on the rack and used for guiding material strips; the cutting device comprises a cutting chamber, a guide roller assembly, a cutter assembly and a control device, wherein the cutting chamber is arranged on a rack and is internally provided with a traction roller assembly for drawing the guided material strips and a cutter assembly for cutting the drawn material strips; the cutter component comprises a movable cutter component and a fixed cutter component which are matched with each other; the movable knife component comprises a movable knife shaft and a movable knife arranged on the movable knife shaft; the cross section of the cutter teeth of the movable cutter is in a herringbone shape, and the opening of the herringbone movable cutter is arranged towards the traction roller assembly; and the discharge hopper is arranged on the side wall of the granulating chamber and is used for collecting the cut granules. The granulator is stable in structure, enables granules to be neat and attractive, and improves the stability of product quality.
Description
Technical Field
The utility model relates to a fine production technical field of long glass, more specifically the special pelleter of brace formula elastomer material strip that says so relates to.
Background
At present, when elastomer raw materials are extruded and granulated by a double-screw extruder, the phenomena of oblique cutting, continuous cutting and different lengths of material strips always occur, and a large amount of unqualified products are generated during granulation of the elastomer material strips.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a special pelleter of brace formula elastomer material strip to above-mentioned technical problem is solved in the hope.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the special granulator for the brace type elastic material strips comprises a rack and a material guiding roller, wherein the material guiding roller is arranged on the rack and is used for guiding the material strips; the cutting device comprises a cutting chamber, a guide roller assembly, a cutter assembly and a control device, wherein the cutting chamber is arranged on a rack and is internally provided with a traction roller assembly for drawing the guided material strips and a cutter assembly for cutting the drawn material strips; the cutter component comprises a movable cutter component and a fixed cutter component which are matched with each other; the movable knife component comprises a movable knife shaft and a movable knife arranged on the movable knife shaft; the cross section of the cutter teeth of the movable cutter is in a herringbone shape, and the opening of the herringbone movable cutter is arranged towards the traction roller assembly; and the discharge hopper is arranged on the side wall of the granulating chamber and is used for collecting the cut granules.
Further, the traction roller assembly comprises a driving roller and a driven roller which rotate oppositely, and the traction roller assembly is used for conveying the material strips between the movable cutter assembly and the fixed cutter assembly; the frame is connected with a first motor used for driving the driving roller to rotate.
Furthermore, a feed hopper for guiding the material strips between the driving roller and the driven roller is arranged on the side wall of the granulating chamber on one side facing the material guiding roller.
Furthermore, the fixed cutter component comprises a fixed cutter seat and a fixed cutter arranged on the fixed cutter seat, and the fixed cutter and the movable cutter are mutually matched to cut the material strips conveyed into the granulating chamber.
Furthermore, the distance between the pressing point between the driving roller and the driven roller for pressing the material strip and the cutting point between the movable cutter and the fixed cutter for cutting the particles is 25-35 mm.
Further, cut indoor air-cooled dust pelletizing system that is equipped with of grain, dust pelletizing system includes that a plurality of is seted up at the indoor breather pipe of cutting grain and is connected the negative pressure dust removal part on a hopper.
Further, the hopper includes: the discharging hopper body is internally provided with a material guide cavity, the upper part of the material guide cavity is provided with a material outlet communicated with the granulating chamber, and the lower part of the material guide cavity is provided with a first material outlet and a second material outlet which are respectively communicated with the material guide cavity;
the material distributing mechanism is rotatably arranged in the material guiding cavity and is used for blocking the first material outlet or the second material outlet.
Further, the material distributing mechanism comprises a partition plate, a rotating shaft, a first baffle plate and a second baffle plate, a third baffle plate is arranged between the first discharge hole and the second discharge hole, the first baffle plate is obliquely arranged on the side wall of the first discharge hole, the second baffle plate is obliquely arranged on the inner wall of the material guiding cavity above the first baffle plate, the partition plate is rotatably connected into the material guiding cavity through the rotating shaft, and the partition plate is matched with the first baffle plate and the third baffle plate to block the first discharge hole; the baffle is used for plugging the second discharge hole through mutually matching with the second baffle and the third baffle.
Furthermore, when the partition board is used for blocking the first discharge hole, one end of the partition board abuts against the lower part of the first baffle, and the other end of the partition board abuts against the upper part of the third baffle; when the partition plate is used for blocking the second discharge hole, one end of the partition plate is abutted against one side of the second partition plate close to the second discharge hole, and the other end of the partition plate is arranged on one side of the third partition plate close to the first discharge hole; the rotating shaft is arranged on the connection part between the tops of the first baffle plate and the third baffle plate, and the lower end of the first baffle plate faces the third partition plate.
Further, negative pressure dust removal part is including setting up the negative pressure dust exhausting fan on going out the hopper body, the breather pipe is seted up respectively and is moved right side, downside and the upper left side of sword part, and sets up the breather pipe setting at the upper left side at the driven voller and move between the sword.
Compared with the prior art, the utility model beneficial effect who has is:
the utility model discloses novel structure, the practicality is strong. The movable cutter adopts a herringbone cutter tooth structure with a certain angle to prevent the elastomer body from jumping left and right, and meanwhile, the distance between the pressing point of the material strip of the driving roller and the driven roller and the tangent point of the fixed cutter and the movable cutter is designed to be 25-35mm, so that the elastomer is effectively prevented from jumping due to too low hardness and too high elasticity, and the phenomena of oblique cutting, strip connection and different lengths of the material strip during particle cutting are avoided. The granulator is stable in structure, enables granules to be neat and attractive, and improves the stability of product quality.
Drawings
FIG. 1 is a schematic structural view of a special strand-type strand pelletizer for elastomer of the present invention;
FIG. 2 is a schematic structural view of a dicing chamber of a special strand-type elastomer strand dicing machine of the present invention;
FIG. 3 is a schematic view of a moving blade of a special strand-type elastomer strand pelletizer of the present invention;
fig. 4 is a schematic view of a discharge hopper of the special strand-type elastomer strand dicing cutter of the present invention.
The labels in the figure are: 1-a frame, 2-a first motor, 3-a material guiding roller, 4-a feed hopper, 5-a second motor, 6-a driving roller, 7-a driven roller, 8-a fixed cutter component, 9-a movable cutter component, 10-a discharge hopper, 11-a fixed cutter, 12-a movable cutter shaft, 13-a movable cutter, 14-a fixed cutter seat, 15-a vent pipe, 16-a discharge hopper body, 17-a negative pressure dust removal fan, 18-a material guiding cavity, 19-a discharge port, 20-a first discharge port, 21-a second discharge port, 22-a third baffle, 23-a first baffle, 24-a partition plate, 25-a second baffle and 26-a rotating shaft.
Detailed Description
The present invention will be further described with reference to the following examples, which are only some, but not all, of the examples of the present invention. Based on the embodiments in the present invention, other embodiments used by those skilled in the art without creative work belong to the protection scope of the present invention.
Example 1:
as shown in fig. 1, a special strand-type granulator for elastomer material strips comprises a frame 1, a material guiding roller 3 and a granule cutting chamber, wherein the material guiding roller 3 is arranged on the frame 1 and used for guiding the material strips; cut grain room setting in frame 1, cut the indoor carry on towed carry on the carry over pinch rolls subassembly and to the cutter unit who cuts grain to the material strip that passes through traction to the material strip that is used for through the guide that is equipped with of grain room, go out hopper 10, set up on the lateral wall of cutting grain room for collect the aggregate after cutting.
As shown in fig. 2, the cutter assembly comprises a movable cutter assembly 9 and a fixed cutter assembly 8 which are matched with each other; the movable knife assembly 9 comprises a movable knife shaft 12 and a movable knife 13 arranged on the movable knife shaft 12; the cross section of the knife teeth of the movable knife 13 is in a herringbone shape, and the opening of the herringbone movable knife 13 faces the pull roller assembly, as shown in fig. 3. The movable knife shaft 12 is driven to rotate by a second motor 5 on the frame 1.
The fixed cutter assembly 8 comprises a fixed cutter seat 14 and a fixed cutter 11 arranged on the fixed cutter seat 14, and the fixed cutter 11 and the movable cutter 13 are mutually matched to cut the material strips conveyed into the granulating chamber. In a preferred embodiment, a first cooling water cavity is formed in the stationary knife holder 14, and a first cooling water inlet and a first cooling water outlet are connected to the first cooling water cavity.
Through improving in the stationary knife seat 14, set up first cooling water cavity, let in cooling water in first cooling water cavity, reduce the heat on the stationary knife 11 through the mode of heat transfer, and then reduce its temperature, improve the life of stationary knife 11.
The utility model provides a special pelleter of brace formula elastomer material strip, be utility model a solution that observes and provide in long-term a line of work, through improving traditional sword 13 that moves, make it be the chevron shape sword tooth structure of certain angle, can realize original eager grain function, can prevent again that elastomer material strip from controlling and beating, because chevron shape sword tooth structure has injectd the displacement about the material strip, even there is some slight rocking also in reasonable error range. The herringbone cutter with different angles can be selected according to the diameter of the seasoning, and the herringbone cutter is generally selected from 120-150 degrees.
Meanwhile, the distance between the pressing point of the material pressing strips of the driving roller 6 and the driven roller 7 and the tangent point of the movable cutter 13 and the fixed cutter 11 is designed to be 25-35mm, so that the phenomenon that the elastic material strips jump due to too low hardness and too high elasticity is effectively prevented, and the phenomena of beveling, strip connection and different lengths of the material strips during particle cutting are avoided.
In the embodiment, the traction roller assembly comprises a driving roller 6 and a driven roller 7 which rotate oppositely, and the traction roller assembly is used for conveying the material strips between a movable cutter assembly 9 and a fixed cutter assembly 8; the frame 1 is connected with a first motor 2 for driving the driving roller 6 to rotate. The material strip is guided between the movable cutter component 9 and the fixed cutter component 8 continuously through the traction roller component, and continuous grain cutting is realized.
In order to more smoothly convey the material strips guided by the material guiding roller 3 to a position between a driving roller 6 and a driven roller 7 of the traction roller assembly, the feeding hopper 4 is additionally arranged in the embodiment, and the feeding hopper 4 is arranged on the side wall of the granulating chamber on one side facing the material guiding roller 3.
In the embodiment, the distance between the pressing point of the driving roller 6 and the driven roller 7 for pressing the material strip and the tangent point of the movable cutter 13 and the fixed cutter 11 for cutting the material strip is 25-35 mm. For the elastomer material strip, in combination with the herringbone movable knife 13 structure, the distance between the pressing point between the driving roller 6 and the driven roller 7 for pressing the material strip and the tangent point between the movable knife 13 and the fixed knife 11 for cutting the particles is less than the range, so that the production requirement cannot be met; above this range, the elastomer strand may jump too much due to too low hardness and too high elasticity, resulting in strand beveling, strand-connecting and length-varying phenomena in the cut pellets.
Example 2:
as shown in fig. 2, the present embodiment is further optimized based on embodiment 1, and the present embodiment focuses on explaining the improvement compared with embodiment 1, and the same parts are not repeated, in the present embodiment, an air-cooled dust removal system is disposed in the dicing chamber, and the dust removal system includes a plurality of vent pipes 15 disposed in the dicing chamber and a negative pressure dust removal component connected to the discharge hopper 10.
This embodiment has mainly been improved and optimized the grain cutting room, and aim at has solved the pelleter and has produced a large amount of dusts and little garrulous end when cutting the grain and handle the collection, lets cut grain cutting room and change the clearance, prevents that dust and little garrulous end from following the grain cutting of cutting into next procedure and be difficult to handle, causes the defective products to produce.
Wherein, negative pressure dust removal part is including setting up the negative pressure dust exhausting fan 17 on hopper 10 body, breather pipe 15 is seted up respectively and is moved the right side, downside and the upper left side of sword 13 part, and sets up the breather pipe 15 setting of the upper left side between driven voller 7 and moving sword 13.
This example is the removal of dust and fines achieved as follows: carry into the position between the moving knife 13 and the stationary knife 11 of cutting grain room in succession at the material strip, when realizing continuous eager grain, open dust removal cooling system, from 15 continuous let in compressed air of breather pipe, compressed air is to cutting grain room blast cooling whole eager grain room, blow in the discharge hopper 10 with dust and bits end in the grain simultaneously, negative pressure dust exhausting fan 17 on the discharge hopper 10 is opened and is blown in the collection bag with dust and bits end, realize the separation of dust and bits end and eager grain. Meanwhile, due to the reduction of the temperature, the service life of parts in the granulating chamber is greatly prolonged.
At present, when the double-screw extruder is used for plastic processing, a new machine is tested, or the double-screw extruder is started again after being stopped, the thickness is different when the double-screw extruder is just started, unqualified strips such as bending and the like are formed, a large amount of unqualified strips are directly discharged from the common discharging hopper 10 after being cut into granules by the granulator, and the unqualified strips and the follow-up qualified strips are mixed together and are not easy to be screened.
Example 3:
as shown in fig. 4, the present embodiment is further optimized on the basis of embodiment 2, and this embodiment focuses on explaining the improvement compared with embodiment 1, and the same parts are not repeated, in this embodiment, the discharge hopper 10 includes: a material guide cavity 18 is formed in the discharge hopper 10, a material discharge opening 19 communicated with the pelletizing chamber is formed in the upper part of the material guide cavity 18, and a first material discharge opening 20 and a second material discharge opening 21 which are respectively communicated with the material guide cavity 18 are formed in the lower part of the material guide cavity 18; the material distributing mechanism is rotatably arranged in the material guiding cavity 18 and is used for blocking the first material outlet 20 or the second material outlet 21.
The play hopper 10 that this embodiment provided is utility model a solution that observes and provide in a long-term a ray of work, makes the waste material and subsequent qualification material that begin to separate through installing feed mechanism additional inside the play hopper 10 body, can not appear in same collection device, is convenient for distinguish waste material and qualification material.
In this embodiment, the material distribution mechanism includes a partition plate 24, a rotating shaft 26, a first baffle plate 23 and a second baffle plate 25, a third baffle plate 22 is disposed between the first discharge hole 20 and the second discharge hole 21, the first baffle plate 23 is obliquely disposed on a side wall of the first discharge hole 20, the second baffle plate 25 is obliquely disposed on an inner wall of the material guiding cavity 18 above the first baffle plate 23, the partition plate 24 is rotatably connected in the material guiding cavity 18 through the rotating shaft 26, and the partition plate 24 is mutually matched with the first baffle plate 23 and the third baffle plate 22 to block the first discharge hole 20; the partition plate 24 is used for blocking the second discharge hole 21 by being matched with the second partition plate 25 and the third partition plate 22.
The utility model adopts an ingenious conception, so that when the rotating shaft 26 is rotated, the partition plate 24 can be driven to rotate together, and the partition plate is respectively matched with different parts, thereby realizing the material distribution function; specifically, the partition plate 24 is matched with the first baffle plate 23 and the third baffle plate 22 to block the first discharge hole 20; the partition plate 24 is mutually matched with the second partition plate 25 and the third partition plate 22 to block the second discharge hole 21, so that a guarantee is provided for distinguishing waste materials from qualified materials.
Specifically, when the partition plate 24 is used to block the first discharge port 20, one end of the partition plate 24 abuts against the lower portion of the first baffle plate 23, and the other end of the partition plate 24 abuts against the upper portion of the third baffle plate 22. The rotation shaft 26 is disposed at the connection between the first barrier 23 and the top of the third barrier 22, and the lower end of the first barrier 23 is disposed toward the third partition 24. Ensure that the qualified material does not leak out of the first discharge hole 20.
When the partition plate 24 is used for blocking the second discharge hole 21, one end of the partition plate 24 abuts against one side of the second baffle plate 25 close to the second discharge hole 21, and the other end of the partition plate 24 is arranged on one side of the third baffle plate 22 close to the first discharge hole 20. Ensuring that waste material does not escape from second outlet 21.
Certainly, in order when in actual use, rotatory pivot 26 can be more laborsaving, the utility model discloses still include rotatory handle, the one end of pivot 26 is run through and is extended the lateral wall of hopper 10 body and be connected with rotatory handle. In this way, the rotation of the rotating shaft 26 can be realized by rotating the rotating handle, and after the rotating shaft 26 is rotated to the proper position, the rotating handle is also convenient to be fixed with the shell of the hopper 10 body, and of course, the positioning of the rotating shaft 26 and the positioning of the partition plate 24 can also be realized by the self weight of the rotating handle.
Preferably, the material guiding cavity 18 is obliquely arranged, so that the partition plate 24 of the material distributing mechanism is matched with the first baffle plate 23 and the third baffle plate 22 to block the first material outlet 20; the partition plate 24 is mutually matched with the second partition plate 25 and the third partition plate 22 to block the second discharge hole 21, so that a guarantee is provided for distinguishing waste materials from qualified materials.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a special pelleter of brace formula elastomer material strip, includes frame (1), its characterized in that still includes:
the material guiding roller (3) is arranged on the rack (1) and used for guiding the material strips;
the cutting device comprises a cutting room, a guide roller assembly and a cutter assembly, wherein the cutting room is arranged on a rack (1), and the cutting room is internally provided with the traction roller assembly for drawing the guided material strips and the cutter assembly for cutting the drawn material strips into particles;
the cutter component comprises a movable cutter component (9) and a fixed cutter component (8) which are matched with each other; the movable knife component (9) comprises a movable knife shaft (12) and a movable knife (13) arranged on the movable knife shaft (12); the cross section of the cutter teeth of the movable cutter (13) is in a herringbone shape, and the opening of the herringbone movable cutter (13) faces the traction roller assembly;
and the discharge hopper (10) is arranged on the side wall of the granulating chamber and is used for collecting the cut granules.
2. The special strand cutting machine for strand-pulling elastomer material strips as claimed in claim 1, wherein the traction roller assembly comprises a driving roller (6) and a driven roller (7) which rotate oppositely, and the traction roller assembly is used for conveying the material strips between the movable cutter assembly (9) and the fixed cutter assembly (8); the frame (1) is connected with a first motor (2) for driving the driving roller (6) to rotate.
3. The strand cutter as claimed in claim 2, wherein the cutting chamber is provided with a feed hopper (4) on the side wall facing the feed roller (3) for guiding the strand between the drive roller (6) and the driven roller (7).
4. The special strand cutter for the strand-pulling elastomer material as claimed in claim 2, wherein the fixed cutter assembly (8) comprises a fixed cutter seat (14) and a fixed cutter (11) arranged on the fixed cutter seat (14), and the fixed cutter (11) and the movable cutter (13) are mutually matched to cut the strand conveyed into the cutting chamber.
5. The special strand cutter for the strand-pulling elastomer material strip as claimed in claim 4, wherein the distance between the pressing point for pressing the strand between the driving roller (6) and the driven roller (7) and the cutting point for cutting the strand between the moving blade (13) and the fixed blade (11) is 25mm-35 mm.
6. The strand-type strand cutter for elastomer material as claimed in any one of claims 1 to 5, wherein an air-cooled dust removal system is provided in said cutting chamber, said dust removal system comprising a plurality of air pipes (15) provided in said cutting chamber and a negative pressure dust removal unit connected to said discharge hopper (10).
7. The strand cutter as claimed in claim 6, wherein the discharge hopper (10) comprises:
the discharging hopper (10) body is internally provided with a material guide cavity (18), the upper part of the material guide cavity (18) is provided with a feed opening (19) communicated with the pelletizing chamber, and the lower part of the material guide cavity (18) is provided with a first discharge opening (20) and a second discharge opening (21) which are respectively communicated with the material guide cavity (18);
the material distributing mechanism is rotatably arranged in the material guiding cavity (18) and is used for blocking the first material outlet (20) or the second material outlet (21).
8. The special granulator of the strand-type elastomer material strip of claim 7, wherein the material dividing mechanism comprises a partition plate (24), a rotating shaft (26), a first baffle plate (23) and a second baffle plate (25), a third baffle plate (22) is arranged between the first discharge hole (20) and the second discharge hole (21), the first baffle plate (23) is obliquely arranged on the side wall of the first discharge hole (20), the second baffle plate (25) is obliquely arranged on the inner wall of the material guiding cavity (18) above the first baffle plate (23), the partition plate (24) is rotatably connected in the material guiding cavity (18) through the rotating shaft (26), and the partition plate (24) is mutually matched with the first baffle plate (23) and the third baffle plate (22) to block the first discharge hole (20); the partition plate (24) is mutually matched with the second baffle plate (25) and the third baffle plate (22) to block the second discharge hole (21).
9. The strand-type elastomer strand granulator as claimed in claim 8, wherein when the partition (24) is used for blocking the first discharge port (20), one end of the partition (24) abuts against the lower part of the first baffle (23), and the other end of the partition (24) abuts against the upper part of the third baffle (22); when the partition plate (24) is used for blocking the second discharge hole (21), one end of the partition plate (24) abuts against one side, close to the second discharge hole (21), of the second baffle plate (25), and the other end of the partition plate (24) is arranged on one side, close to the first discharge hole (20), of the third baffle plate (22); the rotating shaft (26) is arranged on the connection between the top parts of the first baffle plate (23) and the third baffle plate (22), and the lower end of the first baffle plate (23) faces the third partition plate (24).
10. The strand-type granulator special for elastomer material according to claim 8, wherein the negative pressure dust-removing component comprises a negative pressure dust-removing fan (17) disposed on the main body of the discharge hopper (10), the vent pipes (15) are respectively disposed on the right side, the lower side and the upper left side of the movable cutter (13), and the vent pipe (15) disposed on the upper left side is disposed between the driven roller (7) and the movable cutter (13).
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CN202022013110.5U CN212602746U (en) | 2020-09-15 | 2020-09-15 | Special pelleter of brace formula elastomer material strip |
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CN112008911A (en) * | 2020-09-15 | 2020-12-01 | 成都煜翔机械有限公司 | Special pelleter of brace formula elastomer material strip |
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CN112008911A (en) * | 2020-09-15 | 2020-12-01 | 成都煜翔机械有限公司 | Special pelleter of brace formula elastomer material strip |
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