CN212582009U - Small metal plate cleaning-drying integrated device with specified size - Google Patents

Abstract

The utility model relates to a metal surface washs and drying device belongs to metal surface treatment technical field, discloses a regulation size metal parcel board washs-stoving integrated device. The device consists of a cleaning device and a rotary disc type drying device, wherein the cleaning device consists of a cleaning tank group bracket, a cleaning tank group cover plate, a row type metal small block plate containing basket module, a metal small block plate, a compressed air main pipe, a gas distributor and an exhaust hood; the rotating disc type drying device is composed of a motor support, a speed regulating motor, a frequency converter, a star-shaped disc support frame, a circular PE plate rotating disc, an industrial electric blower support and an industrial electric blower unit. The cleaning device of the integrated device adopts a gas-assisted cleaning method for controlling the gas flow, so that the cleaning effect on the metal surface is better; adopt the carousel formula drying device that industry hair-dryer bloied, evenly dry the little block plate of row formula little block plate holding basket module after the washing, drying efficiency is high.

Description

Small metal plate cleaning-drying integrated device with specified size

The technical field is as follows:

the utility model relates to a metal surface washs and drying device belongs to metal surface treatment technical field, concretely relates to specified size metal parcel board washs-stoving integrated device.

Background art:

in the metal product and electronic industry, the metal plate is generally required to be subjected to surface cleaning and drying pretreatment before use so as to remove oily dirt on the surface of the metal plate. Before a metal casting plate obtained by pyrometallurgical process or a cathode metal plate obtained by wet electrolysis is used for manufacturing a metal product or is used for preparing an ingot by electron beam zone melting, oil stains, dirt and dust adhered to the surface of metal with specified size are cleaned by cleaning pretreatment, and then are naturally dried or dried by a drying device for reuse. At present, most factories clean the surface of metal parts by using an ultrasonic cleaning machine. The cleaning of the surface of the metal piece needs one or more cleaning agents with different properties, the cleaning agent needs to be finally cleaned by pure water or ethanol and the like after being cleaned and can be used after being naturally dried or dried, so that the problems that at least two ultrasonic cleaning machines are required to be used in parallel, and even a plurality of ultrasonic cleaning machines are required to be used in parallel exist, the cost for purchasing ultrasonic waves is greatly increased, and the defect that the cleaning effect of the ultrasonic cleaning machines for pretreatment when more oil stains and dirt are adhered to the surface of the metal piece is poor is caused; meanwhile, most of the cleaned metal plates need to be manually dried by a blower, so that the method is time-consuming, labor-consuming, troublesome to operate and potential safety hazard is caused.

The invention content is as follows:

in order to overcome the defects, the utility model aims to provide a metal cleaning-drying integrated device with simple structure, easy processing and flexible and convenient operation, which adopts a gas-assisted cleaning method to make a metal surface cleaning device with better cleaning effect, adopts a rotating disc type drying device for blowing industrial electric blowers, and is particularly suitable for cleaning and drying the surface of a small metal plate which is cut into certain specification and size before the electrolytic metal plate is used for preparing ingots in a zone smelting furnace or an electron beam smelting furnace and the like with higher requirements.

In order to achieve the purpose, the utility model discloses a following technical measure realizes: a cleaning-drying integrated device for small metal plates with specified sizes consists of a cleaning device and a rotary disc type drying device, wherein the cleaning device consists of a cleaning tank group support, a cleaning tank group cover plate, a row type small metal plate containing basket module, small metal plates, a compressed air main pipe, a gas distributor and an exhaust hood; the rotating disc type drying device is composed of a speed regulating motor, a frequency converter, a star-shaped disc support frame, a circular PE plate rotating disc, an industrial electric blower support and an industrial electric blower set, wherein the speed regulating motor and the frequency converter are arranged on the motor support, and the industrial electric blower set is arranged on the industrial electric blower support.

The cleaning tank group of the cleaning device is continuously divided into a No. 1 cleaning tank, a No. 2 cleaning tank, a No. 3 cleaning tank and a No. 4 cleaning tank by a partition plate from left to right, and a cleaning tank group cover plate is covered on the upper end of the cleaning tank group; a row type metal small block plate containing basket module is respectively arranged in the No. 1 cleaning tank, the No. 2 cleaning tank, the No. 3 cleaning tank and the No. 4 cleaning tank; the metal small block plates are vertically inserted in the row-type metal small block plate containing basket modules in a row-type manner; compressed air house steward divide into 1# compressed air house steward and 2# compressed air house steward, 1# compressed air house steward and 2# compressed air house steward horizontal length direction respectively distributes in the left and right sides of washing tank group length direction, 1# compressed air house steward respectively through 4 1# compressed air branch pipes of its equipartition respectively with 1# washing tank, 2# washing tank, 3# washing tank and the gas distributor of respectively putting in the 4# washing tank be linked together, 2# compressed air house steward respectively with 1# washing tank, 2# washing tank, 3# washing tank and the gas distributor of respectively putting in the 4# washing tank through 4 2# compressed air branch pipes of its equipartition.

The center circumference of the lower end face of a star-shaped disc support frame of the rotating disc type drying device is welded with the upper end face of a cylinder shell, the other end of an inclined reinforcing rib of the star-shaped disc support frame, which is welded on the lower end face of the star-shaped disc support frame far away from the center position, is welded with the outer side face of the cylinder shell, and a connecting flange fixing part is arranged on the lower end face of the cylinder shell; the tail end of the rotating shaft of the speed regulating motor is provided with a connecting flange fixing part, and the lower end surface of the cylindrical shell is in transmission connection with the rotating shaft of the speed regulating motor through the connecting flange fixing part; the speed regulating motor is connected with the frequency converter, and the rotating speed of the speed regulating motor is controlled by the frequency converter; the outer edge of the star-shaped disc support frame is provided with a star-shaped disc support frame circumference upward flanging, the upper end face of the star-shaped disc support frame is provided with a star-shaped disc support frame upper end pressing plate, a circular PE plate rotating disc is paved on the star-shaped disc support frame upper end pressing plate, and the cleaned row-type metal small block plate containing net basket module is placed on the circular PE plate rotating disc; the periphery of the circular PE plate rotating disc is provided with a # 1 industrial electric hair drier, a # 2 industrial electric hair drier and a # 3 industrial electric hair drier in a slanting lower side part, a slanting upper side part and a right upper part respectively, and the # 1 industrial electric hair drier, the # 2 industrial electric hair drier and the # 3 industrial electric hair drier are all erected and fixed on an industrial electric hair drier support.

The exhaust hood is arranged right above the cleaning tank group, the height from the upper end face of the cleaning tank group is 1.5-2.0 times of the total height of the row-type small metal plate containing basket modules, and the operation of taking and placing the row-type small metal plate containing basket modules and the suction and discharge of toxic gas overflowing from the cleaning tank group are facilitated.

The length and width of the metal small plate are the same, the variation range of the length and width is not more than +/-5 mm, the variation range of the thickness is not more than +/-2 mm, and the specification and the size of the metal small plate are kept consistent as far as possible.

The No. 1 cleaning tank, the No. 2 cleaning tank, the No. 3 cleaning tank and the No. 4 cleaning tank are identical in structure, 1-2 different cleaning agents can be respectively contained in a classified mode, and 3-4 different cleaning agents can be contained in each cleaning tank for metals which are difficult to clean; the cover plate of the cleaning tank group is divided into 4 blocks corresponding to the No. 1 cleaning tank, the No. 2 cleaning tank, the No. 3 cleaning tank and the No. 4 cleaning tank respectively, and is closely combined and covered on the corresponding No. 1 cleaning tank, No. 2 cleaning tank, No. 3 cleaning tank and No. 4 cleaning tank; the No. 1 cleaning tank, the No. 2 cleaning tank, the No. 3 cleaning tank, the No. 4 cleaning tank and the cleaning tank group cover plate are all made of corrosion-resistant PVC plates (or PE plates) with certain thickness.

The gas distributor is divided into a vertical gas distributor and a horizontal gas distributor according to the structure, the gas distributors are correspondingly arranged at the front inner side and the rear inner side of each cleaning tank in pairs in each cleaning tank, and the gas flows collide with each other to form collision gas flows to drive cleaning agents contacting with the collision gas flows to form collision disordered liquid flows; the gas distributor is made of corrosion-resistant PVC (or PE) pipes.

And the No. 1 compressed air main pipe and the No. 2 compressed air main pipe are respectively connected with an air compressor or an air station air source conveying distribution pipe arranged on the periphery of the cleaning device.

The row-type metal small plate containing basket module is of a frame structure formed by welding a basket left baffle, a basket rear baffle socket, a basket rear baffle, a basket right baffle, a basket front baffle and a basket bottom baffle, and is made of corrosion-resistant PVC plates (or PE plates) with certain thickness; the middle parts of the upper ends of the left net basket baffle and the right net basket baffle are horizontally and correspondingly provided with net basket hollow handles, the inner side of the net basket rear baffle is provided with a plurality of net basket rear baffle bearing slots which are uniformly distributed in the Y direction in three dimensions, the inner side of the net basket bottom baffle is provided with a plurality of net basket bottom baffle bearing slots which are uniformly distributed in the Z direction in three dimensions, and the net basket rear baffle bearing slots and the net basket bottom baffle bearing slots are mutually connected and matched one by one, so that a certain metal small plate is vertically inserted and fixed in the net basket rear baffle bearing slots and the net basket bottom baffle bearing slots in an arranged manner, and the metal small plate is prevented from swinging left and right; the distance between the two adjacent net basket rear baffle bearing slots is preferably 10mm, and the distance between the two adjacent net basket bottom baffle bearing slots is completely consistent with the distance between the two corresponding net basket rear baffle bearing slots; and the baffles of the row-forming metal small plate containing basket modules are provided with basket ventilation small holes with a certain through hole rate.

The star-shaped disc support frame is made of angle steel or channel steel, the width of the angle steel or the channel steel is 50mm, 4-8 angle steel or channel steel are needed and are arranged in a star-shaped cross welding mode, and the diameter of a disc of the star-shaped disc support frame is 800-1500 mm; the material of the inclined reinforcing rib of the star-shaped disc support frame is made of angle steel; the cylindrical shell is made of a large-diameter steel pipe, the diameter of the cylindrical shell is 300mm, and the height of the cylindrical shell is 200-300 mm; the pressing plate at the upper end of the star-shaped disc support frame is a strip-shaped steel plate, the width of the strip-shaped steel plate is 100mm, the thickness of the strip-shaped steel plate is 2-3 mm, and the pressing plate at the upper end of the star-shaped disc support frame is correspondingly arranged on angle steel or channel steel of the star-shaped disc support frame; the round PE plate rotary table is made of a PE plate with the thickness of 10mm (or made of a PVC plate), and a plurality of rotary table ventilation small round holes are formed in the round PE plate rotary table; the star-shaped disc support frame, the pressing plate at the upper end of the star-shaped disc support frame and the circular PE plate turntable are connected into a whole through the fixing bolt connecting piece.

When the cleaning device is used, a plurality of metal small plate-type vertical bearing blocks are vertically inserted into a first row-type metal small plate-type containing basket module in a row to be filled, then the first row-type metal small plate-type containing basket module is placed into a No. 1 cleaning tank containing a first cleaning agent in a cleaning tank group, a No. 1 compressed air main pipe, a No. 1 compressed air branch pipe, a No. 2 compressed air main pipe and a No. 2 compressed air branch pipe are opened, air flows pass through a gas distributor in the No. 1 cleaning tank, the air flows collide with each other to form impact air flows, the cleaning agent in contact with the air flows is driven to form impact turbulent liquid flows, after the metal surface is washed and cleaned for a period of time, the first row-type metal small plate-type containing basket module is placed into a No. 2 cleaning tank containing a second cleaning agent to be cleaned for a period of time, then the first row-type metal small plate-type containing basket module is sequentially placed into a No. 3 cleaning tank containing a third cleaning, After the 4# cleaning tank for containing the purified water is washed for a period of time, the first row type metal small plate containing basket module is taken out and placed on a drying device for drying. In the process, continuous operation can be carried out, the first row type small metal plate containing basket module is taken out of the 1# cleaning tank and is continuously placed into the 2# cleaning tank, and meanwhile, the second row type small metal plate containing basket module is placed into the 1# cleaning tank for cleaning; analogize in proper order, hold the first row of formula little metal block board and take out and continue to put into in the 3# washing tank from the 2# washing tank, hold the second row of formula little metal block board simultaneously and take out and put into 2# washing tank and wash in the net basket module takes out from the 1# washing tank, hold the little metal block board of third row formula simultaneously and hold the net basket module and put into 1# washing tank and wash, form a continuous cycle process, begin with the 1# washing tank, end with the 4# washing tank, the cleaning efficiency is very high.

When the rotary disc type drying device is used, firstly, the cleaned row type metal small block plate containing basket modules are placed on a circular PE plate rotary disc of the rotary disc type drying device, a speed regulating motor with the rotating speed controlled by a frequency converter is started to rotate under the condition of 10-20 rpm/min, the row type metal small block plate containing basket modules on the circular PE plate rotary disc are driven to rotate together, a 1# industrial electric hair drier, a 2# industrial electric hair drier and a 3# industrial electric hair drier are started, blown hot air enables the rotating row type metal small block plate to contain the metal small block plates of the basket modules, after the metal small block plates are dried, the rotation of the speed regulating motor and the blowing of the industrial electric hair drier are stopped, the row type metal small block plate containing basket modules are taken down, the metal small block plates are unloaded and are packaged and put in storage or used in time. This operation is batch-wise.

Certainly, a speed regulating motor with the rotating speed controlled by a frequency converter can be started to rotate under the condition of 10-20 rpm/min to drive a circular PE plate rotating disc to rotate, then the cleaned row-type metal small plate containing basket modules are continuously placed on the circular PE plate rotating disc of the rotating disc type drying device, a 1# industrial electric blower, a 2# industrial electric blower and a 3# industrial electric blower are started, blown hot air enables the metal small plates of the rotating row-type metal small plate containing basket modules to be dried, the blowing of the industrial electric blower is stopped (the temperature is above 60 ℃) or the blowing of the industrial electric blower is not stopped (the temperature is below 60 ℃), the rotation of the speed regulating motor is not required to be stopped, the row-type metal small plate containing basket modules are directly taken down at a low rotating speed, the metal small plates are unloaded and taken down to be packaged or put into storage for use in time, and the operation has semi-continuity, can put at any time and get row formula of getting little block of metal board and hold basket module according to the needs of production, efficiency is higher.

Because above-mentioned technical scheme's application, compare with prior art, the utility model has the advantages of it is following and positive effect: the utility model discloses a small metal plate cleaning-drying integrated device with specified size, which adopts 1# to 4# cleaning tanks to form an integral cleaning tank group, different cleaning agents can be contained in the cleaning tank group, and the metal which is difficult to clean can be easily cleaned; the gas distributors are correspondingly arranged in the cleaning tank in pairs, so that the gas flows collide with each other to form impact gas flows, the cleaning agent in contact with the gas flows is driven to form impact disordered liquid flow to wash the metal surface, and the metal surface which is vertically arranged in a socket manner can be cleaned more easily; the row-type metal small plate containing basket modules are arranged in the cleaning tank, so that the picking and placing operation is easy; adopt carousel formula drying device that industry electric hair-dryer bloied, easily hold the even stoving of metal fritter board in the basket module to row formula metal fritter board after the washing to row formula metal fritter board holds basket module and gets and put freely, and drying efficiency is high. The material of the part of the device contacting with the cleaning agent is PVC or PE, which resists the corrosion of the cleaning agent. In a word, the integrated device has the advantages of simple structure, easy processing, flexible and convenient operation, and better cleaning effect on the metal surface by adopting a gas-assisted cleaning method for controlling the gas flow; adopt the carousel formula drying device that industry hair-dryer bloied, evenly dry the little block plate of row formula little block plate holding basket module after the washing, drying efficiency is high.

Description of the drawings:

the technical scheme of the utility model is further explained by combining the attached drawings as follows:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic axial view of the cleaning apparatus of the present invention;

fig. 3 is a schematic structural view of the gang small metal plate holding basket module 4 of the present invention;

fig. 4 is a top view of the rotary disc type drying device of the present invention;

in the accompanying fig. 1-4:

1-cleaning the groove group bracket.

2.1-1# cleaning tank; 2.2-2# cleaning tank; 2.3-3# cleaning tank; 2.4-4# cleaning tank.

And 3, cleaning the cover plate of the groove group.

4-row type metal small plate containing basket modules; 4.1-basket left baffle; 4.2-basket hollow handle; 4.3-mesh basket vent holes; 4.4-mesh basket rear baffle socket slot; 4.5-basket tailgate; 4.6-basket right baffle; 4.7-basket front baffle; 4.8-basket bottom baffles; 4.9-the socket of the bottom baffle of the net basket.

5-metal small plate.

6-1# compressed air main; 6.1-1# compressed air branch pipe.

7-2# compressed air main; 7.1-2# compressed air branch pipe.

8.1-vertical gas distributor; 8.2-horizontal gas distributor.

9-exhaust hood.

10-motor support.

11-frequency converter.

12-a speed regulating motor; 12.1-speed regulating motor shaft; 12.2-attachment flange; 12.3-cylindrical shell.

13-a star-shaped disc support frame; 13.1-inclined reinforcing ribs of the star-shaped disc support frame; 13.2-the circumference of the star-shaped disc support frame is flanged upwards; 13.3-pressing plate at the upper end of the star-shaped disc support frame; 13.4-fixing the bolted connection.

14-round PE plate turntable; 14.1-small round hole for ventilation of the turntable.

15-industrial electric hair dryer support.

16.1-1# Industrial electric air blower; 16.2-2# industrial electric hair dryer; 16.3-3# Industrial electric hair dryer.

The specific implementation mode is as follows:

in order to make the technical means scheme, creation characteristics, achievement purpose and efficiency of the utility model easy to understand and understand, the following detailed description is combined to further illustrate the utility model, and the accompanying drawings are matched for detailed description as follows:

the utility model discloses a specified size metal platelet washs-stoving integrated device comprises belt cleaning device and carousel formula drying device, belt cleaning device by wash tank group support 1, wash tank group apron 3, row formula metal platelet holds basket of net module 4, metal platelet 5, compressed air house steward, gas distributor, exhaust hood 9 and constitute, the belt cleaning tank group settle on wash tank group support 1; the rotating disc type drying device is composed of a speed regulating motor 12, a frequency converter 11, a star-shaped disc support frame 13, a circular PE plate rotating disc 14, an industrial electric blower support frame 15 and an industrial electric blower set, wherein the speed regulating motor 12 and the frequency converter 11 are arranged on the motor support frame 10, and the industrial electric blower set is arranged on the industrial electric blower support frame 15.

The cleaning tank group of the cleaning device is continuously divided into a No. 1 cleaning tank 2.1, a No. 2 cleaning tank 2.2, a No. 3 cleaning tank 2.3 and a No. 4 cleaning tank 2.4 which are equal in size by a partition plate from left to right, and a cleaning tank group cover plate 3 is covered on the upper end of the cleaning tank group; a row-type metal small plate containing basket module 4 is respectively arranged in the No. 1 cleaning tank 2.1, the No. 2 cleaning tank 2.2, the No. 3 cleaning tank 2.3 and the No. 4 cleaning tank 2.4; the small metal plates 5 are vertically inserted in the row-type small metal plate containing basket modules 4 in a row-type manner; the compressed air main pipe is divided into a 1# compressed air main pipe 6 and a 2# compressed air main pipe 7, the 1# compressed air main pipe 6 and the 2# compressed air main pipe 7 are respectively distributed on the left side and the right side of the length direction of the cleaning tank group in the horizontal length direction, the 1# compressed air main pipe 6 is respectively communicated with gas distributors respectively arranged on one side in the 1# cleaning tank 2.1, the 2# cleaning tank 2.2, the 3# cleaning tank 2.3 and the 4# cleaning tank 2.4 through 4 1# compressed air branch pipes 6.1 uniformly distributed on the 1# compressed air main pipe 6, and the 2# compressed air main pipe 7 is respectively communicated with the gas distributors respectively arranged on the other side in the 1# cleaning tank 2.1, the 2# cleaning tank 2.2, the 3# cleaning tank 2.3 and the 4# cleaning tank 2.4 through 4# compressed air branch pipes 7.1 uniformly distributed on the 2# compressed air main.

The center of the lower end face of a star-shaped disc support frame 13 of the rotating disc type drying device is welded with the upper end face of a cylinder shell 12.3 in the circumferential direction, the other end of a star-shaped disc support frame inclined reinforcing rib 13.1 welded on the lower end face of the star-shaped disc support frame 13 far away from the center is welded with the outer side face of the cylinder shell 12.3, and a connecting flange 12.2 fixing piece is arranged on the lower end face of the cylinder shell 12.3; the tail end of the rotating shaft 12.1 of the speed regulating motor is provided with a connecting flange 12.2 fixing piece, and the lower end face of the cylindrical shell 12.3 is in transmission connection with the rotating shaft 12.1 of the speed regulating motor through the connecting flange 12.2 fixing piece; the speed regulating motor 12 is connected with a frequency converter 11, and the rotating speed of the speed regulating motor 12 is controlled by the frequency converter 11; the outer edge of the star-shaped disc support frame is provided with a star-shaped disc support frame circumference upward flanging 13.2, the upper end face of the star-shaped disc support frame 13 is provided with a star-shaped disc support frame upper end pressing plate 13.3, a circular PE plate rotating disc 14 is laid on the star-shaped disc support frame upper end pressing plate 13.3, and the cleaned row-type metal small block plate containing basket modules 4 are placed on the circular PE plate rotating disc 14; the peripheral oblique lower side part, the oblique upper side part and the right upper part of the circular PE plate rotating disc 14 are respectively and correspondingly provided with a # 1 industrial electric hair drier 16.1, a # 2 industrial electric hair drier 16.2 and a # 3 industrial electric hair drier 16.3, and the # 1 industrial electric hair drier 16.1, the # 2 industrial electric hair drier 16.2 and the # 3 industrial electric hair drier 16.3 are all erected and fixed on an industrial electric hair drier support 15.

The exhaust hood 9 is arranged right above the cleaning tank group, the height from the upper end face of the cleaning tank group is 1.5-2.0 times of the total height of the row-type small metal block containing basket modules 4, and the operation of taking and placing the row-type small metal block containing basket modules 4 and the suction and discharge of toxic gas overflowing from the cleaning tank group are facilitated.

The small metal plates 5 have the same size of the cut length and width, the variation range of the length and width is not more than +/-5 mm, the variation range of the thickness is not more than +/-2 mm, and the specification and the size of the small metal plates 5 are kept consistent as far as possible.

The # 1 cleaning tank 2.1, the # 2 cleaning tank 2.2, the # 3 cleaning tank 2.3 and the # 4 cleaning tank 2.4 have the same structure, can respectively contain 1-2 different cleaning agents in a classified manner, and can also contain 3-4 different cleaning agents in each cleaning tank for metals which are difficult to clean; the cleaning tank group cover plate 3 is divided into 4 blocks corresponding to the No. 1 cleaning tank 2.1, the No. 2 cleaning tank 2.2, the No. 3 cleaning tank 2.3 and the No. 4 cleaning tank 2.4 respectively, and is closely combined with and covers the corresponding No. 1 cleaning tank 2.1, the No. 2 cleaning tank 2.2, the No. 3 cleaning tank 2.3 and the No. 4 cleaning tank 2.4; the No. 1 cleaning tank 2.1, the No. 2 cleaning tank 2.2, the No. 3 cleaning tank 2.3, the No. 4 cleaning tank 2.4 and the cleaning tank group cover plate 3 are all made of corrosion-resistant PVC plates (or PE plates) with certain thickness.

The gas distributor is divided into a vertical gas distributor 8.1 or a horizontal gas distributor 8.2 according to the structure; the vertical gas distributor 8.1 or the horizontal gas distributor 8.2 are correspondingly arranged at the front inner side and the rear inner side of the No. 1 cleaning tank 2.1, the No. 2 cleaning tank 2.2, the No. 3 cleaning tank 2.3 and the No. 4 cleaning tank 2.4 in pairs, and the gas flows collide with each other to form collision gas flow and drive the cleaning agent contacting with the collision gas flow to form collision disordered liquid flow; the vertical gas distributor 8.1 or the horizontal gas distributor 8.2 is made of corrosion-resistant PVC pipes (or PE pipes).

And the No. 1 compressed air main pipe 6 and the No. 2 compressed air main pipe 7 are respectively connected with an air compressor arranged on the periphery of the cleaning device or an air source conveying and distributing pipe of a compressed air station, and an air volume inlet control device is arranged.

The row-type small metal plate containing basket module 4 is of a frame type structure formed by welding a basket left baffle 4.1, a basket rear baffle socket 4.4, a basket rear baffle 4.5, a basket right baffle 4.6, a basket front baffle 4.7 and a basket bottom baffle 4.8, and is made of corrosion-resistant PVC plates with a certain thickness (or made of PE plates); the net basket left baffle 4.1 and the net basket right baffle 4.6 have the same structure, the net basket hollow handle 4.2 is horizontally and correspondingly arranged in the middle of the upper end of the net basket left baffle 4.1 and the net basket right baffle 4.6, the net basket rear baffle 4.5 and the net basket front baffle 4.7 have the same structure, a plurality of net basket rear baffle bearing slots 4.4 which are uniformly distributed in the three-dimensional Y direction are arranged on the inner side of the net basket rear baffle 4.5, a plurality of net basket bottom baffle bearing slots 4.9 which are uniformly distributed in the three-dimensional Z direction are arranged on the inner side of the net basket bottom baffle 4.8, the net basket rear baffle bearing slots 4.4 and the net basket bottom baffle bearing slots 4.9 are correspondingly connected and matched with each other one by one, the widths of the net basket rear baffle bearing slots 4.4 and the net basket bottom baffle bearing slots 4.9 are preferably larger than the thicknesses of the small metal plates 5 by 4-5 mm, the heights of the net basket rear baffle bearing slots 4.4 and the net basket bottom baffle bearing slots 4.9 are preferably 10mm, and the vertical row type baffle bearing slots of the net basket are preferably matched with the net basket fixing slots 4.9, not to make it sway left and right; the distance between two adjacent socket grooves of the basket rear baffle socket groove 4.4 is preferably 10mm, and the distance between two adjacent socket grooves of the basket bottom baffle socket groove 4.9 is completely consistent with the distance between the corresponding basket rear baffle socket groove 4.4; the net basket left baffle 4.1, the net basket right baffle 4.6, the net basket rear baffle 4.5, the net basket front baffle 4.7 and the net basket bottom baffle 4.8 which form the row-type metal small plate containing net basket module 4 are all provided with net basket ventilation small holes 4.3 with certain through hole rates.

The star-shaped disc support frame 13 is made of angle steel or channel steel, the width of the angle steel or the channel steel is 50mm, 4-8 angle steel or channel steel are needed and are arranged in a star-shaped cross welding mode, and the disc diameter of the star-shaped disc support frame 13 is 800-1500 mm; the material of the inclined reinforcing ribs 13.1 of the star-shaped disc support frame is made of angle steel; the cylindrical shell 12.3 is made of a large-diameter steel pipe, the diameter of the cylindrical shell 12.3 is 300mm, and the height of the cylindrical shell 12.3 is 200-300 mm; the pressing plate 13.3 at the upper end of the star-shaped disc support frame is a strip-shaped steel plate, the width of the strip-shaped steel plate is 100mm, the thickness of the strip-shaped steel plate is 2-3 mm, and the pressing plate 13.3 at the upper end of the star-shaped disc support frame is correspondingly arranged on angle steel or channel steel of the star-shaped disc support frame 13; the round PE plate rotary table 14 is made of a PE plate with the thickness of 10mm (or made of a PVC plate), and a plurality of rotary table ventilation small round holes 14.1 are formed in the round PE plate rotary table 14; the star-shaped disc support frame 13, the pressing plate 13.3 at the upper end of the star-shaped disc support frame and the circular PE plate rotating disc 14 are connected into a whole through the fixing bolt connecting piece 13.4.

When the cleaning device is used, a plurality of metal small plate 5 are vertically inserted into a first row type metal small plate containing basket module 4 in a row type, the first row type metal small plate containing basket module 4 is filled, then the first row type metal small plate containing basket module 4 is placed into a 1# cleaning tank 2.1 containing a first cleaning agent in a cleaning tank group, a 1# compressed air main pipe 6, a 1# compressed air branch pipe 6.1, a 2# compressed air main pipe 7 and a 2# compressed air branch pipe 7.1 are opened, so that air flows pass through a vertical type air distributor 8.1 or a horizontal type air distributor 8.2 in the 1# cleaning tank 2.1, the air flows collide with each other to form collision air flows, the cleaning agent in contact with the air flows is driven to form collision disordered liquid flows, after the metal surface is washed and cleaned for a period of time, the first row type metal small plate containing basket module 4 is placed into a 2# cleaning tank 2.2 containing a second cleaning agent to be cleaned for a period of time, and then, sequentially putting the first row type small metal plate containing basket module 4 into a 3# cleaning tank 2.3 containing a third cleaning agent for cleaning and a 4# cleaning tank 2.4 containing purified water for washing for a period of time by the same operation, taking out the first row type small metal plate containing basket module 4, and naturally drying or placing the small metal plate on a drying device for drying. In the process, continuous operation can be carried out, the first row type small metal plate containing basket module 4 is taken out of the No. 1 cleaning tank 2.1 and is continuously placed into the No. 2 cleaning tank 2.2, and meanwhile, the second row type small metal plate containing basket module 4 is placed into the No. 1 cleaning tank 2.1 for cleaning; analogize in proper order, hold basket module 4 and take out and continue to put into 3# washing tank 2.3 in from 2# washing tank 2.2 first row formula metal smallclothes board, hold basket module 4 and take out and put into 2# washing tank 2.2 and wash in from 1# washing tank 2.1 second row formula metal smallclothes board simultaneously, hold basket module 4 and put into 1# washing tank 2.1 and wash in the third row formula metal smallclothes board simultaneously, form a continuous cycle process, begin with 1# washing tank 2.1, end with 4# washing tank 2.4, the cleaning efficiency is very high.

When the rotary disc type drying device is used, firstly, the cleaned row type metal small plate containing basket module 4 is placed on a circular PE plate rotary disc 14 of the rotary disc type drying device, a speed regulating motor 12 controlled by a frequency converter 11 is started to rotate under the condition of 10-20 rpm/m, the row type metal small plate containing basket module 4 placed on the circular PE plate rotary disc 14 is driven to rotate together, a 1# industrial electric blower 16.1, a 2# industrial electric blower 16.2 and a 3# industrial electric blower 16.3 are started, blown hot air blows the metal small plates 5 in the rotating row type metal small plate containing basket module 4 to be blown and dried, after the metal small plates 5 are dried, the rotation of the speed regulating motor 12 and the blowing of the 1# industrial electric blower 16.1, the 2# industrial electric blower 16.2 and the 3# industrial electric blower 16.3 are stopped, the row type metal small plate containing basket module 4 is taken down, the metal small plates 5 are unloaded and taken down, packaging and warehousing or using in time.

The foregoing is only an illustration of the main features, advantages and specific examples of the invention, and it will be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, and various changes and modifications may be made without departing from the spirit and scope of the invention, and these changes and modifications are intended to be included within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. The utility model provides a regulation size metal platelet washs-stoving integrated device which characterized in that: the device consists of a cleaning device and a rotating disc type drying device, wherein the cleaning device consists of a cleaning tank group support (1), a cleaning tank group cover plate (3), a row type metal small plate containing basket module (4), a metal small plate (5), a compressed air main pipe, an air distributor and an exhaust hood (9), and the cleaning tank group consists of a 1# cleaning tank (2.1), a 2# cleaning tank (2.2), a 3# cleaning tank (2.3) and a 4# cleaning tank (2.4) and is arranged on the cleaning tank group support (1); the rotary disc type drying device is composed of a speed regulating motor (12), a frequency converter (11), a star-shaped disc support frame (13), a circular PE plate rotary disc (14), an industrial electric blower support frame (15) and an industrial electric blower unit, and further comprises a speed regulating motor rotating shaft (12.1), a star-shaped disc support frame inclined reinforcing rib (13.1), a star-shaped disc support frame upper end pressing plate (13.3) and a cylinder shell (12.3) auxiliary component, wherein the speed regulating motor (12) and the frequency converter (11) are arranged on the motor support frame (10), and the industrial electric blower unit is arranged on the industrial electric blower support frame (15).

2. The integrated cleaning and drying device for small metal plates with specified size as claimed in claim 1, wherein: the cleaning tank group of the cleaning device is continuously divided into a 1# cleaning tank (2.1), a 2# cleaning tank (2.2), a 3# cleaning tank (2.3) and a 4# cleaning tank (2.4) with the same size by a partition plate from left to right, and the upper end of the cleaning tank group is covered with a cleaning tank group cover plate (3); a row-type metal small plate containing basket module (4) is respectively arranged in the No. 1 cleaning tank (2.1), the No. 2 cleaning tank (2.2), the No. 3 cleaning tank (2.3) and the No. 4 cleaning tank (2.4); the small metal plates (5) are vertically inserted in the row-type small metal plate containing basket modules (4) in a row-type manner; the compressed air main pipe is divided into a 1# compressed air main pipe (6) and a 2# compressed air main pipe (7), the 1# compressed air main pipe (6) and the 2# compressed air main pipe (7) are respectively distributed on the left side and the right side of the length direction of the cleaning tank group in the horizontal length direction, the 1# compressed air main pipe (6) is respectively communicated with the gas distributors arranged at one side in the 1# cleaning tank (2.1), the 2# cleaning tank (2.2), the 3# cleaning tank (2.3) and the 4# cleaning tank (2.4) through 4 1# compressed air branch pipes (6.1) uniformly distributed on the 1# compressed air main pipe, the 2# compressed air main pipe (7) is respectively communicated with the gas distributors arranged on the other corresponding side in the 1# cleaning tank (2.1), the 2# cleaning tank (2.2), the 3# cleaning tank (2.3) and the 4# cleaning tank (2.4) through 4 2# compressed air branch pipes (7.1) uniformly distributed on the 2# compressed air main pipe.

3. The integrated cleaning and drying device for small metal plates with specified size as claimed in claim 1, wherein: the center of the lower end face of a star-shaped disc support frame (13) of the rotating disc type drying device is welded with the upper end face of a cylinder shell (12.3) in the circumferential direction, the other end, far away from the center, of a star-shaped disc support frame inclined reinforcing rib (13.1) welded on the lower end face of the star-shaped disc support frame (13) is welded with the outer side face of the cylinder shell (12.3), and a connecting flange (12.2) fixing piece is arranged on the lower end face of the cylinder shell (12.3); the tail end of the rotating shaft (12.1) of the speed regulating motor is provided with a connecting flange (12.2) fixing piece, and the lower end face of the cylindrical shell (12.3) is in transmission connection with the rotating shaft (12.1) of the speed regulating motor through the connecting flange (12.2) fixing piece; the speed regulating motor (12) is connected with a frequency converter (11), and the rotating speed of the speed regulating motor (12) is controlled by the frequency converter (11); the outer edge of the star-shaped disc support frame is provided with a circumferential upward flanging (13.2) of the star-shaped disc support frame, the upper end face of the star-shaped disc support frame (13) is provided with a star-shaped disc support frame upper end pressing plate (13.3), a circular PE plate rotating disc (14) is laid on the star-shaped disc support frame upper end pressing plate (13.3), and the cleaned row-type small metal plates are placed on the circular PE plate rotating disc (14) to contain the net basket module (4); the periphery of the circular PE plate rotating disc (14) is provided with a # 1 industrial electric hair drier (16.1), a # 2 industrial electric hair drier (16.2) and a # 3 industrial electric hair drier (16.3) correspondingly at the inclined lower side part, the inclined upper side part and the right upper part respectively, and the # 1 industrial electric hair drier (16.1), the # 2 industrial electric hair drier (16.2) and the # 3 industrial electric hair drier (16.3) are all erected and fixed on an industrial electric hair drier support (15).

4. The integrated cleaning and drying device for small metal plates with specified size as claimed in claim 1, wherein: the exhaust hood (9) is arranged right above the cleaning tank group, and the height from the upper end face of the cleaning tank group is 1.5-2.0 times of the total height of the row-type small metal plate containing basket modules (4).

5. The integrated cleaning and drying device for small metal plates with specified size as claimed in claim 1, wherein: the small metal plates (5) have the same size of the cut length and width, the variation range of the length and width is not more than +/-5 mm, the variation range of the thickness is not more than +/-2 mm, and the specification and the size of the small metal plates (5) are kept consistent as far as possible.

6. The integrated cleaning and drying device for small metal plates with specified size as claimed in claim 1 or 2, wherein: the 1# cleaning tank (2.1), the 2# cleaning tank (2.2), the 3# cleaning tank (2.3) and the 4# cleaning tank (2.4) are identical in structure and respectively contain 1-4 different cleaning agents in a classified manner; the cleaning tank group cover plate (3) is divided into 4 blocks corresponding to the No. 1 cleaning tank (2.1), the No. 2 cleaning tank (2.2), the No. 3 cleaning tank (2.3) and the No. 4 cleaning tank (2.4), and is closely combined with and covers the corresponding No. 1 cleaning tank (2.1), the No. 2 cleaning tank (2.2), the No. 3 cleaning tank (2.3) and the No. 4 cleaning tank (2.4); the No. 1 cleaning tank (2.1), the No. 2 cleaning tank (2.2), the No. 3 cleaning tank (2.3), the No. 4 cleaning tank (2.4) and the cleaning tank group cover plate (3) are all made of corrosion-resistant PVC plates.

7. The integrated cleaning and drying device for small metal plates with specified size as claimed in claim 1 or 2, wherein: the gas distributor is divided into a vertical gas distributor (8.1) or a horizontal gas distributor (8.2) according to the structure; the vertical gas distributor (8.1) or the horizontal gas distributor (8.2) are correspondingly arranged at the front inner side and the rear inner side of the No. 1 cleaning tank (2.1), the No. 2 cleaning tank (2.2), the No. 3 cleaning tank (2.3) and the No. 4 cleaning tank (2.4) in pairs, and the gas flows collide with each other to form impact gas flows which drive the cleaning agent contacted with the gas flows to form impact turbulent liquid flows; the vertical gas distributor (8.1) or the horizontal gas distributor (8.2) is made of corrosion-resistant PVC pipes.

8. The integrated cleaning and drying device for small metal plates with specified size as claimed in claim 2, wherein: and the 1# compressed air main pipe (6) and the 2# compressed air main pipe (7) are respectively connected with an air compressor or a compressed air station air source conveying distribution pipe arranged on the periphery of the cleaning device.

9. The integrated cleaning and drying device for small metal plates with specified size as claimed in claim 1, wherein: the row-type small metal plate containing basket module (4) is of a frame type structure formed by welding a basket left baffle (4.1), a basket rear baffle socket (4.4), a basket rear baffle (4.5), a basket right baffle (4.6), a basket front baffle (4.7) and a basket bottom baffle (4.8), and is made of corrosion-resistant PVC plates; the net basket left baffle (4.1) and the net basket right baffle (4.6) are identical in structure, the net basket hollow handle (4.2) is horizontally and correspondingly arranged in the middle of the upper end of the net basket left baffle (4.1) and the upper end of the net basket right baffle (4.6), the net basket rear baffle (4.5) and the net basket front baffle (4.7) are identical in structure, a plurality of three-dimensional Y-direction uniformly distributed net basket rear baffle bearing slots (4.4) are arranged on the inner side of the net basket rear baffle (4.5), a plurality of three-dimensional Z-direction uniformly distributed net basket bottom baffle bearing slots (4.9) are arranged on the inner side of the net basket bottom baffle (4.8), the net basket rear baffle bearing slots (4.4) and the net basket bottom baffle bearing slots (4.9) are mutually correspondingly matched one by one, the width of the net basket rear baffle bearing slots (4.4) and the net basket bottom baffle bearing slots (4.9) is larger than the thickness of the small metal plates (5 mm, the net basket rear baffle bearing slots (4.1) and the height of the net basket bearing slots (4.9) are 10mm, the small metal plates (5) are vertically inserted into the mesh basket rear baffle bearing slot (4.4) and the mesh basket bottom baffle bearing slot (4.9) in a row and are matched and fixed, so that the small metal plates do not swing left and right; the distance between two adjacent socket grooves of the basket rear baffle socket groove (4.4) is 10mm, and the distance between two adjacent socket grooves of the basket bottom baffle socket groove (4.9) is completely consistent with the distance between the corresponding basket rear baffle socket groove (4.4); the net basket ventilating small holes (4.3) are formed in a net basket left baffle (4.1), a net basket right baffle (4.6), a net basket rear baffle (4.5), a net basket front baffle (4.7) and a net basket bottom baffle (4.8) of the row-type metal small plate containing net basket modules (4).

10. The integrated cleaning and drying device for small metal plates with specified size as claimed in claim 1 or 3, wherein: the star-shaped disc support frame (13) is made of angle steel or channel steel, the width of the angle steel or the channel steel is 50mm, 4-8 angle steel or channel steel are required and are arranged in a star-shaped cross welding mode, and the disc diameter of the star-shaped disc support frame (13) is 800-1500 mm; the material of the inclined reinforcing rib (13.1) of the star-shaped disc support frame is made of angle steel; the cylindrical shell (12.3) is made of a large-diameter steel pipe, the diameter of the cylindrical shell (12.3) is 300mm, and the height of the cylindrical shell (12.3) is 200-300 mm; the pressing plate (13.3) at the upper end of the star-shaped disc support frame is a strip-shaped steel plate, the width of the strip-shaped steel plate is 100mm, the thickness of the strip-shaped steel plate is 2-3 mm, and the pressing plate (13.3) at the upper end of the star-shaped disc support frame is correspondingly arranged on angle steel or channel steel of the star-shaped disc support frame (13); the round PE plate rotating disc (14) is made of a PE plate with the thickness of 10mm, and a plurality of small rotating disc ventilation circular holes (14.1) are formed in the round PE plate rotating disc (14); the star-shaped disc support frame (13), the pressing plate (13.3) at the upper end of the star-shaped disc support frame and the circular PE plate rotating disc (14) are connected into a whole through the fixing bolt connecting piece (13.4).

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