CN212563255U - Rotary pouring type material distributor of gantry-free lining trolley - Google Patents
Rotary pouring type material distributor of gantry-free lining trolley Download PDFInfo
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- CN212563255U CN212563255U CN202020672479.4U CN202020672479U CN212563255U CN 212563255 U CN212563255 U CN 212563255U CN 202020672479 U CN202020672479 U CN 202020672479U CN 212563255 U CN212563255 U CN 212563255U
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Abstract
A rotary pouring type material distributor of a non-portal lining trolley is characterized in that a top platform is arranged above a pair of top platform beams of a combined frame body, a rotary material distributor is arranged above the center of the top platform, and a chassis base is arranged below a chassis of the material distributor; a base sleeve is arranged in a base hole reserved in the center of a base plate of the distributing machine, a rotary sleeve and a rotary flange are arranged in the base sleeve, a feeding pipeline is arranged in a pipeline rotary hole reserved in the center of the rotary flange, and the lower part of the feeding pipeline and the fixed flange are welded into a whole; a plc control device is arranged on one side of a top platform seat on the top platform, and a router and a remote controller are arranged on one side above the plc control device; an operation table is arranged on one side of the lower part of the combined support column; the utility model has small space, which ensures the smooth of constructors and materials; the rotating pipeline can rotate 360 degrees under the control of the plc control device, so that the damage to components and the maintenance rate are reduced; the production, transportation and labor costs are reduced, and the economic benefits of enterprises are increased.
Description
Technical Field
The utility model relates to a cloth machine of no portal lining platform truck, especially a rotatory formula cloth machine of pouring of no portal lining platform truck.
Background
At present, most of the existing pouring concrete technologies of the portal-free lining trolley adopt that a walking trolley type distributing machine walks and constructs on a track through a walking trolley, a large trolley walking space is reserved on the track, and as the space at the top of the portal-free lining trolley is small, a large moving space is needed for driving a telescopic pipeline when the walking trolley pours concrete, and the moving space of trolley walking influences the installation of a supporting part of a template and the passing of constructors and materials; the telescopic pipeline of the travelling trolley is connected with long pipelines and more components, the construction span is large, the weight is large, the connection is complex, the pipeline length causes small concrete flowability and easy blockage, the phenomenon of damage of a feeding telescopic pipeline connector occurs occasionally, when the telescopic pipeline connector is damaged, after the travelling trolley is subjected to the resistance of the telescopic pipeline in the travelling process, the travelling speed of the travelling trolley on the rail is unstable, vibration is generated or a pouring port cannot be accurately abutted with a diversion port, even the parts of the travelling trolley are damaged, the phenomenon of shutdown maintenance occurs occasionally, the construction progress is influenced, and the construction cost is increased; for the reasons mentioned above, a rotary casting material distributor without a gantry lining trolley is proposed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects that the space at the top of the non-portal lining trolley is small, and the trolley walking influences the passing of constructors and materials; the travelling trolley drives the telescopic pipeline to connect the telescopic pipeline for pouring concrete, the pipeline is long, more parts are connected, the connection is complex and easy to block, the phenomenon that a feeding telescopic pipeline connecting piece is damaged occurs occasionally, when the telescopic pipeline connecting piece is damaged, after the resistance of the telescopic pipeline is received, the travelling speed of the travelling trolley on the track is unstable, vibration is generated or a pouring opening cannot be accurately butted with a flow dividing opening, even the parts of the travelling trolley are damaged, and the phenomenon that shutdown maintenance is caused occasionally occurs; the rotary type material distributing machine is arranged in the middle of the upper surface of a top platform, the used space is small, smoothness of constructors and materials is guaranteed, and a supporting part of a template is convenient to mount, so that production safety can be guaranteed; the rotary pipeline of the rotary distributing machine can rotate 360 degrees and is fixedly connected with a shunt pipeline in a butt joint construction mode, the shunt pipeline is in a fixed position, the occupied space of the distributing machine is reduced, and telescopic pipeline connecting parts and complex installation and operation are not needed; during construction, the distance that concrete passes through in the diversion pipeline is short, the mobility is better, ensure the quality of pouring through the concrete, the utility model discloses a plc controlling means prepares the router, the operation panel, the remote controller, plc controlling means can carry out wired or wireless operation rotary pipeline and rotate the butt joint diversion pipeline mouth, the diversion pipeline mouth encircles the plane position setting on cloth machine chassis, can guarantee the butt joint rate of accuracy, control servo motor through plc controlling means and drive the accurate rotation of rotary pipeline, the export of rotary pipeline can be accurate dock the diversion pipeline mouth respectively according to the order of setting, and is simple and convenient to use, can accelerate the progress of carrying out butt joint diversion pipeline mouth and construction, reduces part damage and maintenance rate, has prolonged rotary cloth machine life; the production, transportation and labor costs are reduced, the mounting speed and quality of the distributing machine are improved, and the economic benefits of enterprises are increased.
The utility model discloses a realize above-mentioned purpose, adopt following technical scheme, a rotatory pouring type cloth machine of no portal lining platform truck is by: the device comprises a combined frame body, an inner supporting top template, an inner supporting side template, a top platform beam, a top platform, a rotary distributing machine, an upper shunt pipeline, a middle shunt pipeline, a lower shunt pipeline, a feeding pipeline, a side shunt pipeline, a servo motor, a rotary pipeline, a shunt pipeline port, a telescopic butt joint port, a gearbox, a power output gear, a transmission gear, a rotary flange, a rotary frame, a distributing machine chassis, a combined frame body longitudinal beam, a combined supporting column, a top platform seat, a frame body beam, a chassis seat, a rotary flange seat, a rotary sleeve, a rotary sealing pipe connector, a base sleeve, a plc control device, an operating platform, a hydraulic cylinder, a top partial flow pipeline, a router and a remote controller; four corners of a combined support body are provided with four combined support columns, the lower ends of the four combined support columns are provided with walking devices, a rectangular frame is arranged between the upper parts of the four combined support columns, a pair of support body cross beams are arranged between the combined support columns at two ends of the rectangular frame, a pair of combined support body longitudinal beams are arranged between the combined support columns at two sides of the rectangular frame, two pairs of top platform seats are symmetrically arranged at two sides of the upper end of the four combined support columns, a pair of top platform cross beams are arranged above the two pairs of top platform seats at two ends, a pair of longitudinal beams are arranged above two sides of the pair of top platform cross beams, a top platform is arranged above the pair of longitudinal beams, a platform pipeline hole is reserved in the center of the top platform, a rotary distributing machine is; a base hole is reserved in the center of a base plate of the distributing machine, a base sleeve is arranged in the base hole, a fixing flange is welded at the lower end of the base sleeve, a threaded hole which penetrates through the base sleeve is reserved in the part, corresponding to the top platform, below the fixing flange, and fastening bolts are arranged in the threaded holes; a rotary sleeve is arranged in a base sleeve, a rotary flange is arranged at the upper end of the rotary sleeve, a rotary flange seat is arranged between the lower surface of the edge of the rotary flange and the upper surface of a distributor chassis, the upper surface of the distributor chassis and the lower end of the rotary flange seat are welded into a whole, a pipeline rotary hole is reserved in the center of the rotary flange, a feeding pipeline is arranged in the pipeline rotary hole and the rotary sleeve, and the lower part of the feeding pipeline and a fixed flange are welded into a whole; the centers of the feeding pipeline, the distributing machine chassis, the fixed flange and the rotary flange seat are correspondingly arranged into a whole;
an inner support top template is arranged above the combined frame body, a top pouring opening is formed in the center above the inner support top template, the lower ends of two sides of the inner support top template are symmetrically arranged into inner support side templates, and the two ends of each inner support side template and the inner support are arranged into arched inner support templates; working windows are reserved at the upper part, the middle part and the lower part of the inner supporting side template, a shunting pipeline opening is arranged around the edge of the upper surface of the distributing machine chassis, two top shunt pipe openings are arranged corresponding to the two ends of the top platform, top part flow pipelines are respectively arranged in the two top shunt pipe openings, top part butt joint hose pipelines are arranged at discharge ports of the top part flow pipelines, at least three pairs of shunt pipeline openings on two sides are symmetrically arranged corresponding to two sides of the top platform, radial side shunt pipelines are arranged in the shunt pipeline openings on the at least three pairs of two sides, the lower ends of discharge ports of the side shunt pipelines on the at least three pairs of two sides are respectively arranged in a staggered mode to form an upper shunt pipeline, a middle shunt pipeline and a lower shunt pipeline, the discharge ports of the upper shunt pipeline, the middle shunt pipeline and the lower shunt pipeline on two sides are respectively arranged corresponding to working windows on the upper part, the middle part and the lower part of the inner support side formwork, and a hose pipeline is arranged between an outlet of the top part of the shunt pipeline and a top pouring opening;
a transmission gear is arranged on the outer side of the middle of the rotating sleeve, a rectangular opening is reserved on one side of the rotating flange seat corresponding to the transmission gear, a gearbox is arranged in the rectangular opening, a servo motor is arranged on one side of the gearbox, a pair of speed change gears are arranged between the servo motor and the gearbox, the speed change gears in the gearbox are coaxially arranged to be power output gears, and the power output gears are correspondingly meshed with the transmission gear to be provided with a pair of rotating gears; the upper end of the feeding pipeline is provided with a rotary pipeline, the lower end of the rotary pipeline is provided with an elbow, and a rotary sealing pipe joint is arranged between the lower end of the elbow and the upper end of the feeding pipeline;
the upper end of the rotating sleeve and the rotating flange are welded into a whole, a rotating frame is arranged on the rotating flange corresponding to the rotating pipeline, a supporting arm is arranged at the lower end of the rotating frame, the supporting arm and the rotating flange are fixedly arranged, a supporting column of the rotating frame is arranged into a U-shaped body, a hydraulic cylinder is arranged in a U-shaped opening, and a buckle is arranged between the upper end of the supporting column of the rotating frame and the rotating pipeline; the outlet end of the rotary pipeline is provided with a telescopic butt joint, a pair of hydraulic cylinders is symmetrically arranged on two sides between the telescopic butt joint and the upper part and the lower part of the elbow, and two ends of each hydraulic cylinder are respectively provided with a hinge lug; the servo motor, the gearbox, the transmission gear, the rotary sleeve, the rotary flange, the rotary frame and the rotary pipeline are set as rotary pipeline mechanisms; the rotating angles of the outlet ends of the rotating pipelines are respectively and correspondingly arranged with the flow dividing pipe openings at the edge of the chassis of the distributing machine;
a plc control device is arranged on one side of the top platform seat on the top platform, a wired or wireless control mode is arranged in the plc control device, and the plc control device is electrically connected with the servo motor; the plc control device sets a rotating angle according to the position of the diversion pipeline opening, and sets a construction sequence according to the corresponding positions of the lower diversion pipeline, the middle diversion pipeline, the upper diversion pipeline and the top diversion pipeline; a hydraulic pump station is arranged on one side of the plc control device, a hydraulic pipeline is arranged between the hydraulic pump station and the hydraulic cylinder, a router and a remote controller are arranged on one side above the plc control device, and a wireless signal is arranged between the router and the remote controller; an operation table is arranged on one side of the lower portion of the combined supporting column, and a control signal circuit is arranged between the operation table and the plc control device.
The working principle is as follows: before construction, after a plc control device is started firstly, an operator sets a wireless or wireless control mode according to the condition of a construction site through a touch screen of the plc control device, then sets a rotary butt joint mode, sets a construction pouring sequence through the rotary butt joint mode, sets the construction pouring sequence to correspond to a lower diversion pipeline, a middle diversion pipeline, an upper diversion pipeline and a top diversion pipeline in sequence, sets the construction pouring sequence from bottom to top, and manually connects a concrete pressurizing pipeline of a concrete mixing tank truck with a feeding pipeline.
After the feeding pipeline is connected, an operator controls a servo motor to drive a rotary pipeline to rotate through a control operation console or a remote controller, and the servo motor controls the rotary pipeline to sequentially rotate and butt joint a flow dividing pipe opening of a lower flow dividing pipeline, a middle flow dividing pipeline, an upper flow dividing pipeline and a top flow dividing pipeline; the wired control mode controls the servo motor to control the rotation of the rotary pipeline through the control operation platform, and the wireless control mode controls the servo motor to control the rotation of the rotary pipeline through the remote controller; rotatory pipeline is rotatory when the reposition of redundant personnel pipeline mouth that corresponds lower reposition of redundant personnel pipeline, the rotatory pipeline of plc controlling means automatic control stops rotatoryly, and simultaneously, plc controlling means control hydraulic power unit drive flexible butt joint mouth stretches out, flexible butt joint mouth is accomplished the back through the shunt tubes mouth that stretches out reposition of redundant personnel pipeline under the butt joint, plc controlling means control hydraulic power unit stops closing, hydraulic power unit stops closing the back, the concrete that operating personnel instruction concrete blending tank car carried out in the concrete pressurized conduit gets into lower reposition of redundant personnel pipeline through the material loading pipeline, the concrete is through the export of reposition of redundant personnel pipeline down to the working window outside of the internal support boundary die plate lower part and is carried out the concrete placement construction.
After the concrete pouring construction of the lower part of the inner support side formwork is finished, the hydraulic pump station drives the hydraulic cylinder to drive the telescopic butt joint port to contract, and the telescopic butt joint port separates a flow dividing pipe opening of the lower flow dividing pipeline through contraction; after the telescopic butt joint port is separated from the flow dividing pipe port of the lower flow dividing pipe, the plc control device controls the rotary pipe and the hydraulic pump station to sequentially repeat the mode method for the flow dividing pipe ports of the middle flow dividing pipe, the upper flow dividing pipe and the top flow dividing pipe, concrete pouring construction is carried out on the outer sides of the inner supporting side formwork and the inner supporting top formwork, after concrete pouring construction is completed on the outer side of the inner supporting top formwork, the frameless lining trolley is moved to the next section to repeat the mode method for concrete pouring construction.
Has the advantages that: the rotary material distributor of the utility model is arranged in the middle of the top platform, the used space is small, the smooth of constructors and materials is ensured, and the support parts of the template are convenient to install, so that the production safety can be ensured; the rotary pipeline of the rotary distributing machine can rotate 360 degrees and is fixedly connected with a shunt pipeline in a butt joint construction mode, the shunt pipeline is in a fixed position, the occupied space of the distributing machine is reduced, and telescopic pipeline connecting parts and complex installation and operation are not needed; during construction, the distance that concrete passes through in the diversion pipeline is short, the mobility is better, ensure the quality of pouring through the concrete, the utility model discloses a plc controlling means prepares the router, the operation panel, the remote controller, plc controlling means can carry out wired or wireless operation rotary pipeline and rotate the butt joint diversion pipeline mouth, the diversion pipeline mouth encircles the plane position setting on cloth machine chassis, can guarantee the butt joint rate of accuracy, control servo motor through plc controlling means and drive the accurate rotation of rotary pipeline, the export of rotary pipeline can be accurate dock the diversion pipeline mouth respectively according to the order of setting, and is simple and convenient to use, can accelerate the progress of carrying out butt joint diversion pipeline mouth and construction, reduces part damage and maintenance rate, has prolonged rotary cloth machine life; the production, transportation and labor costs are reduced, the mounting speed and quality of the distributing machine are improved, and the economic benefits of enterprises are increased.
Drawings
The present invention will be further explained with reference to the accompanying drawings:
FIG. 1 is a schematic view of the assembly structure;
FIG. 2 is a schematic top view of the partial structure of FIG. 1;
FIG. 3 is a schematic view of a portion of the structure of FIG. 2;
FIG. 4 is a side view schematic of the structure of FIG. 3;
FIG. 5 is a schematic perspective view of FIG. 3;
FIG. 6 is a schematic view of the structure of the sectional shelf of FIG. 1;
FIG. 7 is a schematic view of the rotary distributor and the distribution pipe of FIG. 1;
FIG. 8 is a schematic top view of the structure of FIG. 7;
fig. 9 is a schematic diagram of the control system of the plc control device of fig. 1;
in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9: the combined type frame body 1, the inner supporting top formwork 2, the inner supporting side formwork 3, the top platform cross beam 4, the top platform 5, the rotary type distributing machine 6, the upper distributing pipeline 7, the middle distributing pipeline 8, the lower distributing pipeline 9, the feeding pipeline 10, the side distributing pipeline 11, the servo motor 12, the rotary pipeline 13, the distributing pipeline opening 14, the telescopic butt joint opening 15, the gearbox 16, the power output gear 17, the transmission gear 18, the rotary flange 19, the rotary frame 20, the distributing machine chassis 21, the combined frame body longitudinal beam 22, the combined supporting column 23, the top platform seat 24, the frame body cross beam 25, the chassis seat 26, the rotary flange seat 27, the rotary sleeve 28, the rotary sealing pipe joint 29, the base sleeve 30, the plc control device 31, the operating platform 32, the hydraulic cylinder 33, the top part flow pipeline 34, the router 35 and the remote controller 36.
Detailed Description
The present invention will be described in further detail with reference to the following detailed description and accompanying drawings:
four corners of a combined frame body 1 are provided with four combined supporting columns 23, the lower ends of the four combined supporting columns 23 are respectively provided with a walking device, a rectangular frame is arranged between the upper parts of the four combined supporting columns 23, a pair of frame body cross beams 25 are arranged between the combined supporting columns 23 at two ends of the rectangular frame, a pair of combined frame body longitudinal beams 22 are arranged between the combined supporting columns 23 at two sides of the rectangular frame, two pairs of top platform bases 24 are symmetrically arranged at two sides of the upper ends of the four combined supporting columns 23, a pair of top platform cross beams 4 are arranged above the two pairs of top platform bases 24 at two ends, a pair of longitudinal beams are arranged above the two sides of the pair of top platform cross beams 4, a top platform 5 is arranged above the pair of longitudinal beams, a platform pipeline hole is reserved in the center of the, a chassis seat 26 is arranged below the material distributor chassis 21; a base hole is reserved in the center of a material distributor base 21, a base sleeve 30 is arranged in the base hole, a fixing flange is welded at the lower end of the base sleeve 30, a through screw hole is reserved in the part, corresponding to the top platform 5, below the fixing flange, and fastening bolts are arranged in the through screw holes respectively; a rotary sleeve 28 is arranged in a base sleeve 30, a rotary flange 19 is arranged at the upper end of the rotary sleeve 28, a rotary flange seat 27 is arranged between the lower surface of the edge of the rotary flange 19 and the upper surface of a distributor base plate 21, the upper surface of the distributor base plate 21 and the lower end of the rotary flange seat 27 are welded into a whole, a pipeline rotary hole is reserved in the center of the rotary flange 19, a feeding pipeline 10 is arranged in the pipeline rotary hole and the rotary sleeve 28, and the lower part of the feeding pipeline 10 and a fixed flange are welded into a whole; the centers of the feeding pipeline 10, the distributor chassis 21, the fixed flange and the rotary flange seat 27 are correspondingly arranged into a whole;
an inner support top template 2 is arranged above the combined frame body 1, a top pouring opening is formed in the center above the inner support top template 2, the lower ends of two sides of the inner support top template 2 are symmetrically arranged into inner support side templates 3, and the two ends of each inner support side template 3 and the inner support are arranged into arched inner support templates; working windows are reserved at the upper, middle and lower parts of the inner supporting side formwork 3, a distributing pipe port 14 is arranged on the upper edge of a distributing machine chassis 21 in a surrounding mode, two top distributing pipe ports 14 are arranged at two ends of a top platform 5, top distributing pipes 34 are arranged in the distributing pipe ports 14 at the two tops respectively, a top butt joint hose pipe is arranged at discharge ports of the top distributing pipes 34, at least three pairs of two side distributing pipe ports 14 are symmetrically arranged at two sides of the top platform 5, radial side distributing pipes 11 are arranged in the at least three pairs of two side distributing pipe ports 14, the lower ends of the discharge ports of the at least three pairs of two side distributing pipes 11 are respectively arranged in a staggered mode to be an upper distributing pipe 7, a middle distributing pipe 8 and a lower distributing pipe 9, and the discharge ports of the upper distributing pipe 7, the middle distributing pipe 8 and the lower distributing pipe 9 at two sides respectively correspond to the upper part, the middle part and the middle, A hose pipeline is arranged between the outlet of the top shunt pipeline 34 and the top pouring opening;
a transmission gear 18 is arranged on the outer side of the middle of the rotating sleeve 28, a rectangular opening is reserved on one side of the rotating flange seat 27 corresponding to the transmission gear 18, a gearbox 16 is arranged in the rectangular opening, a servo motor 12 is arranged on one side of the gearbox 16, a pair of speed change gears are arranged between the servo motor 12 and the gearbox 16, the speed change gears in the gearbox 16 are coaxially arranged to be power output gears 17, and the power output gears 17 are correspondingly meshed with the transmission gear 18 to be provided with a pair of rotating gears; the upper end of the feeding pipeline 10 is provided with a rotary pipeline 13, the lower end of the rotary pipeline 13 is provided with an elbow, and a rotary sealing pipe joint 29 is arranged between the lower end of the elbow and the upper end of the feeding pipeline 10;
the upper end of the rotary sleeve 28 and the rotary flange 19 are welded into a whole, a rotary frame 20 is arranged on the upper surface of the rotary flange 19 corresponding to the rotary pipeline 13, a supporting arm is arranged at the lower end of the rotary frame 20, the supporting arm and the rotary flange 19 are fixedly arranged, a supporting column of the rotary frame 20 is arranged into a U-shaped body, a hydraulic cylinder 33 is arranged in the U-shaped opening, and a buckle is arranged between the upper end of the supporting column of the rotary frame 20 and the rotary pipeline 13; the outlet end of the rotary pipeline 13 is provided with a telescopic butt joint port 15, a pair of hydraulic cylinders 33 are symmetrically arranged on two sides between the telescopic butt joint port 15 and the upper side and the lower side of the elbow, and two ends of the pair of hydraulic cylinders 33 are respectively provided with a hinge lug; the servo motor 12, the gearbox 16, the transmission gear 18, the rotary sleeve 28, the rotary flange 19, the rotary frame 20 and the rotary pipeline 13 are set as a rotary pipeline mechanism; the rotating angles of the outlet ends of the rotating pipelines 13 are respectively arranged corresponding to the shunting pipeline openings 14 at the edge of the distributing machine chassis 21;
a plc control device 31 is arranged on one side of the top platform seat 24 on the top platform 5, a wired or wireless control mode is arranged in the plc control device 31, and the plc control device 31 and the servo motor 12 are electrically connected; the plc control device 31 sets the rotation angle according to the position of the diversion pipeline opening 14, and the plc control device 31 sets the construction sequence according to the corresponding positions of the lower diversion pipeline 9, the middle diversion pipeline 8, the upper diversion pipeline 7 and the top diversion pipeline 34; a hydraulic pump station is arranged on one side of the plc control device 31, a hydraulic pipeline is arranged between the hydraulic pump station and the hydraulic cylinder 33, a router 35 and a remote controller 36 are arranged on one side above the plc control device 31, and a wireless signal is arranged between the router 35 and the remote controller 36; an operation table 32 is arranged at one side of the lower part of the combined support column 23, and a control signal circuit is arranged between the operation table 32 and the plc control device 31.
Claims (5)
1. A rotary pouring type material distributor of a non-portal lining trolley is composed of: the combined type frame body (1), an inner supporting top template (2), an inner supporting side template (3), a top platform beam (4), a top platform (5), a rotary distributing machine (6), an upper distributing pipeline (7), a middle distributing pipeline (8), a lower distributing pipeline (9), a feeding pipeline (10), a side distributing pipeline (11), a servo motor (12), a rotary pipeline (13), a distributing pipeline port (14), a telescopic butt joint port (15), a gearbox (16), a power output gear (17), a transmission gear (18), a rotary flange (19), a rotary frame (20), a distributing machine chassis (21), a combined frame body longitudinal beam (22), a combined type supporting column (23), a top platform seat (24), a frame body beam (25), a chassis seat (26), a rotary flange seat (27), a rotary sleeve (28), a rotary sealing pipe joint (29), a base sleeve (30), A plc control device (31), an operation table (32), a hydraulic cylinder (33), a top shunt pipeline (34), a router (35) and a remote controller (36); the method is characterized in that: four corners of a combined type support body (1) are provided with four combined type supporting columns (23), the lower ends of the four combined type supporting columns (23) are respectively provided with a walking device, a rectangular frame is arranged between the upper parts of the four combined type supporting columns (23), a pair of support body cross beams (25) are arranged between the combined type supporting columns (23) at two ends of the rectangular frame, a pair of combined type support body longitudinal beams (22) are arranged between the combined type supporting columns (23) at two sides of the rectangular frame, two pairs of top platform bases (24) are symmetrically arranged at two sides of the upper ends of the four combined type supporting columns (23), a pair of top platform cross beams (4) are arranged above the two pairs of top platform bases (24) at two ends, a pair of longitudinal beams are arranged above two sides of the pair of top platform cross beams (4), a top platform (5) is arranged above the pair of longitudinal beams, a distributing machine chassis (21) is arranged below the rotary distributing machine (6), and a chassis seat (26) is arranged below the distributing machine chassis (21); a base hole is reserved in the center of a material distributor chassis (21), a base sleeve (30) is arranged in the base hole, a fixing flange is welded at the lower end of the base sleeve (30), a through screw hole is reserved in the part, corresponding to the top platform (5), below the fixing flange, and fastening bolts are arranged in the through screw holes respectively; a rotary sleeve (28) is arranged in a base sleeve (30), a rotary flange (19) is arranged at the upper end of the rotary sleeve (28), a rotary flange seat (27) is arranged between the lower surface of the edge of the rotary flange (19) and the upper surface of a distributor chassis (21), the upper surface of the distributor chassis (21) and the lower end of the rotary flange seat (27) are welded into a whole, a pipeline rotary hole is reserved in the center of the rotary flange (19), a feeding pipeline (10) is arranged in the pipeline rotary hole and the rotary sleeve (28), and the lower part of the feeding pipeline (10) and a fixed flange are welded into a whole; the centers of the feeding pipeline (10), the distributor chassis (21), the fixed flange and the rotary flange seat (27) are correspondingly arranged into a whole.
2. The rotating casting distributor of a frameless liner trolley of claim 1, wherein: an inner support top formwork (2) is arranged above the combined frame body (1), a top pouring opening is formed in the center above the inner support top formwork (2), the lower ends of two sides of the inner support top formwork (2) are symmetrically arranged into inner support side formworks (3), and two ends of each inner support side formwork (3) and the inner supports are arranged into arched inner support formworks; the upper, middle and lower parts of the inner supporting side formwork (3) are reserved with working windows, the edge above a material distributor chassis (21) is surrounded with a diversion pipeline port (14), two top diversion pipeline ports (14) are arranged at two ends of a corresponding top platform (5), top diversion pipelines (34) are respectively arranged in the two top diversion pipeline ports (14), a discharge port of each top diversion pipeline (34) is provided with a top butt joint hose pipeline, at least three pairs of two side diversion pipeline ports (14) are symmetrically arranged at two sides of the corresponding top platform (5), radial side diversion pipelines (11) are arranged in the at least three pairs of two side diversion pipeline ports (14), the lower ends of discharge ports of the at least three pairs of two side diversion pipelines (11) are respectively staggered to form an upper diversion pipeline (7), a middle diversion pipeline (8) and a lower diversion pipeline (9), the upper diversion pipelines (7) and the lower diversion pipelines (9) at two sides, The discharge ports of the middle diversion pipeline (8) and the lower diversion pipeline (9) are respectively arranged corresponding to the working windows at the upper part, the middle part and the lower part of the inner supporting side formwork (3), and a hose pipeline is arranged between the outlet of the top diversion pipeline (34) and the top pouring opening.
3. The rotating casting distributor of a frameless liner trolley of claim 1, wherein: a transmission gear (18) is arranged on the outer side of the middle of a rotating sleeve (28), a rectangular opening is reserved in one side of a rotating flange seat (27) corresponding to the transmission gear (18), a gearbox (16) is arranged in the rectangular opening, a servo motor (12) is arranged on one side of the gearbox (16), a pair of speed change gears are arranged between the servo motor (12) and the gearbox (16), a power output gear (17) is coaxially arranged in the gearbox (16), and a pair of rotating gears are arranged on the power output gear (17) in a corresponding meshing manner with the transmission gear (18); the upper end of the feeding pipeline (10) is provided with a rotary pipeline (13), the lower end of the rotary pipeline (13) is provided with an elbow, and a rotary sealing pipe connector (29) is arranged between the lower end of the elbow and the upper end of the feeding pipeline (10).
4. The rotating casting distributor of a frameless liner trolley of claim 1, wherein: the upper end of the rotary sleeve (28) and the rotary flange (19) are welded into a whole, a rotary frame (20) is arranged on the rotary flange (19) corresponding to the rotary pipeline (13), a supporting arm is arranged at the lower end of the rotary frame (20), the supporting arm and the rotary flange (19) are fixedly arranged, a supporting column of the rotary frame (20) is arranged into a U-shaped body, a hydraulic cylinder (33) is arranged in the U-shaped opening, and a buckle is arranged between the upper end of the supporting column of the rotary frame (20) and the rotary pipeline (13); the outlet end of the rotary pipeline (13) is provided with a telescopic butt joint port (15), a pair of hydraulic cylinders (33) are symmetrically arranged on two sides between the telescopic butt joint port (15) and the upper part and the lower part of the elbow, and two ends of the pair of hydraulic cylinders (33) are respectively provided with a hinge lug; the servo motor (12), the gearbox (16), the transmission gear (18), the rotary sleeve (28), the rotary flange (19), the rotary frame (20) and the rotary pipeline (13) are set as rotary pipeline mechanisms; the rotating angles of the outlet ends of the rotating pipelines (13) are respectively arranged corresponding to the shunting pipeline openings (14) at the edge of the distributing machine chassis (21).
5. The rotating casting distributor of a frameless liner trolley of claim 1, wherein: a plc control device (31) is arranged on one side of a top platform seat (24) on the top platform (5), a wired or wireless control mode is arranged in the plc control device (31), and the plc control device (31) is electrically connected with the servo motor (12); the plc control device (31) sets a rotation angle according to the position of a diversion pipeline opening (14), and the plc control device (31) sets a construction sequence according to the corresponding positions of the lower diversion pipeline (9), the middle diversion pipeline (8), the upper diversion pipeline (7) and the top diversion pipeline (34); a hydraulic pump station is arranged on one side of the plc control device (31), a hydraulic pipeline is arranged between the hydraulic pump station and the hydraulic cylinder (33), a router (35) and a remote controller (36) are arranged on one side above the plc control device (31), and a wireless signal is arranged between the router (35) and the remote controller (36); an operation table (32) is arranged on one side of the lower part of the combined supporting column (23), and a control signal circuit is arranged between the operation table (32) and the plc control device (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020672479.4U CN212563255U (en) | 2020-04-28 | 2020-04-28 | Rotary pouring type material distributor of gantry-free lining trolley |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020672479.4U CN212563255U (en) | 2020-04-28 | 2020-04-28 | Rotary pouring type material distributor of gantry-free lining trolley |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212563255U true CN212563255U (en) | 2021-02-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020672479.4U Active CN212563255U (en) | 2020-04-28 | 2020-04-28 | Rotary pouring type material distributor of gantry-free lining trolley |
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| Country | Link |
|---|---|
| CN (1) | CN212563255U (en) |
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2020
- 2020-04-28 CN CN202020672479.4U patent/CN212563255U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 471000 south of Xitie road, Xiagou village, Hongshan Township, Xigong District, Luoyang City, Henan Province Patentee after: Luoyang Gaofei Bridges and Tunnels Machinery Co.,Ltd. Address before: 471000 south of Xitie road, Xiagou village, Hongshan Township, Xigong District, Luoyang City, Henan Province Patentee before: LUOYANG GAOFEI BRIDGE AND TUNNEL MACHINERY Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |