CN212552382U - Wire feeder with function of caching welding wires - Google Patents
Wire feeder with function of caching welding wires Download PDFInfo
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- CN212552382U CN212552382U CN202020751095.1U CN202020751095U CN212552382U CN 212552382 U CN212552382 U CN 212552382U CN 202020751095 U CN202020751095 U CN 202020751095U CN 212552382 U CN212552382 U CN 212552382U
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Abstract
The utility model discloses a wire feeder with a function of caching welding wires, which comprises a shell, and a wire disc, a welding wire driving mechanism, a welding wire caching mechanism and a welding wire output interface which are arranged in the shell; the wire reel rotates and installs on the casing, the welding wire output of wire reel is equipped with welding wire actuating mechanism, welding wire actuating mechanism's output is equipped with welding wire buffer gear, welding wire buffer gear includes first buffering pipe, buffering wire feeding pipe and second buffering pipe, first buffering pipe is fixed in welding wire actuating mechanism's welding wire output, the second buffering pipe is fixed in the welding wire export of casing inboard, the welding wire export outside is equipped with welding wire output interface. The utility model discloses an install wire reel and welding wire buffer memory mechanism integration in sending the silk machine, can adjust the wire feed speed who sends the silk machine better.
Description
Technical Field
The utility model belongs to the technical field of the welded, concretely relates to send silk machine with buffer memory welding wire function.
Background
In the welding gun working process, the welding wire on the wire feeder needs to be fed, in the long-distance wire feeding and multi-motor cooperation wire feeding process, the welding wire can be restricted by multiple factors, so that the stability of wire feeding and the real-time response function of the welding wire in the wire feeder generate certain influence, and the welding wire is too loose or excessively tensioned in the welding process, thereby influencing the transmission and welding quality of the welding wire, the prior wire feeder lacks a corresponding welding wire cache function, the technical problem that the welding wire is too loose or excessively tensioned in the transmission and welding process can not be solved, and the difficulty of the user in applying the wire feeding system is increased.
Disclosure of Invention
The purpose of the invention is as follows: the utility model aims to provide a send silk machine with buffer memory welding wire function to prior art's not enough.
The technical scheme is as follows: the utility model relates to a wire feeder with function of caching welding wires, which comprises a shell, a wire disc, a welding wire driving mechanism, a welding wire caching mechanism and a welding wire output interface, wherein the wire disc, the welding wire driving mechanism, the welding wire caching mechanism and the welding wire output interface are arranged in the shell; the wire reel is rotatably installed on the shell, a welding wire driving mechanism is arranged at the welding wire output end of the wire reel, the welding wire driving mechanism drives a welding wire to move, a welding wire caching mechanism is arranged at the output end of the welding wire driving mechanism, the welding wire caching mechanism comprises a first buffering guide pipe, a buffering wire feeding pipe and a second buffering guide pipe, the buffering wire feeding pipe is of an arc-shaped structure, two ends of the buffering wire feeding pipe are respectively inserted into the first buffering guide pipe and the second buffering guide pipe, the first buffering guide pipe is fixed at the welding wire output end of the welding wire driving mechanism, the second buffering guide pipe is fixed at the inner side of a welding wire outlet of the shell, and a welding wire output interface is arranged at;
and the welding wire on the wire disc sequentially passes through the welding wire driving mechanism, the first buffer guide pipe, the buffer wire feeding pipe, the second buffer guide pipe and the welding wire output interface.
The utility model discloses further preferred technical scheme does, the silk dish is located the bottom of casing, welding wire actuating mechanism installs in the top of silk dish, welding wire actuating mechanism includes send a motor, two sets of wire feeding wheel and send a pipe; each group of wire feeding wheels comprises at least one driving wheel and a pressing wheel, the wire feeding motor drives the driving wheel to rotate towards the welding wire feeding direction, and the welding wire passes through the wire feeding wheels to be fed.
Preferably, a wire feeding guide pipe is arranged between the wire feeding wheels and the wire disc, a wire feeding guide pipe is arranged between the two wire feeding wheels, and the welding wire passes through the wire feeding guide pipe and the wire feeding wheels and enters the first buffer guide pipe.
Preferably, a welding wire caching mechanism is arranged above a welding wire output end of the welding wire driving mechanism, the first buffer guide pipe is located at the welding wire output end of the welding wire driving mechanism, the first buffer guide pipe and the second buffer guide pipe are respectively provided with a limiting hole, the inner diameter of the limiting hole is larger than the outer diameter of a welding wire and smaller than the outer diameter of the buffer wire feeding pipe, and two ends of the buffer wire feeding pipe respectively slide in the first buffer guide pipe and the second buffer guide pipe.
Preferably, the middle part of the buffer wire feeding pipe is provided with a measuring sensor for detecting the bending of the buffer wire feeding pipe.
Preferably, the wire feeder further comprises an electrical interface, wherein the electrical interface is arranged on the shell and comprises an electrical input interface and an electrical output interface, and the electrical interface provides a power source for the wire feeder through a power source.
The welding equipment in the prior art is provided with a control device, the control device can be used for adjusting the rotating speed and the rotating direction of a wire disc on a wire feeder in the welding equipment, adjusting the speed of a welding wire conveyed by the wire disc, feeding back a data signal measured by a measuring sensor to the control device on the welding equipment, the control device can be installed on the welding equipment or on the wire feeder as required, and the control device adjusts the wire feeding speed of the wire disc and a wire feeding wheel according to the data signal of the measuring sensor.
Has the advantages that: (1) the utility model discloses an integrated wire reel, welding wire actuating mechanism and the welding wire buffer memory mechanism that sets up in sending the silk machine, through mutually supporting of each part, make the welding wire send the silk at sending the silk top to guarantee steadily, compact structure has the practicality, can save welding equipment's space usage rate with sending the configuration optimization design of silk machine.
(2) The utility model discloses well buffering send and install measuring sensor in the silk pipe, detect the crookedness that the buffering sent the silk pipe through measuring sensor, measuring sensor's measuring data signal transmission to the controlling means in the welding equipment, controlling means adjusts the silk dish and send the speed of sending of wire wheel through this data signal, makes the welding wire satisfy and send a requirement, guarantees that the welding wire steadily sends a silk.
Drawings
Fig. 1 is a schematic structural view of the wire feeder of the present invention.
In the figure, 1-shell, 2-wire disc, 3-wire feeding motor, 4-wire feeding wheel, 5-first buffer guide pipe, 51-second buffer guide pipe, 6-buffer wire feeding pipe, 7-measuring sensor, 8-welding wire output interface, 9-electrical interface, 10-control device, 11-welding wire, 12-limiting block.
Detailed Description
The technical solution of the present invention is described in detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the embodiments.
Example (b): the wire feeder with the function of caching the welding wires in the embodiment is shown in fig. 1, and comprises a shell, a wire disc 2, a welding wire driving mechanism, a welding wire caching mechanism, a welding wire output interface 8, a control device 10 and an electrical interface 9, wherein the wire disc 2, the welding wire driving mechanism, the welding wire caching mechanism, the welding wire output interface 8, the control device and the electrical interface are mounted in the shell; the wire reel 2 is rotatably arranged on the shell, the welding wire output end of the wire reel 2 is provided with a welding wire driving mechanism, the welding wire driving mechanism drives the welding wire 11 to move, the output end of the welding wire driving mechanism is provided with a welding wire caching mechanism, the welding wire caching mechanism comprises a first buffer guide pipe 5, a buffer wire feeding pipe 6 and a second buffer guide pipe 51, the buffer wire feeding pipe 6 is of an arc-shaped structure and can be freely bent in the shell, the two ends of the wire coil are respectively inserted into a first buffer guide pipe 5 and a second buffer guide pipe 51, the first buffer guide pipe 5 is fixed at the welding wire output end of the welding wire driving mechanism through a limiting block 12, the second buffer guide pipe 51 is fixed at the inner side of the welding wire outlet of the shell through the limiting block 12, a welding wire output interface 8 is arranged at the outer side of the welding wire outlet, and the welding wire 11 on the wire coil 2 sequentially passes through the welding wire driving mechanism, the first buffer guide pipe 5, the buffer wire feeding pipe 6, the second buffer guide pipe 51 and the welding wire output interface 8.
The wire reel 2 in the utility model is positioned at the bottom of the shell, the welding wire 11 is linearly conveyed between the wire reel and the first buffer conduit 5, the smooth conveying of the welding wire 11 is ensured, the welding wire driving mechanism is arranged above the wire reel 2, and the welding wire 11 driving mechanism comprises a wire feeding motor 3, two groups of wire feeding wheels 4 and a wire feeding conduit; each group of wire feeding wheels 4 comprises at least one driving wheel and one pressing wheel, the driving wheel and the pressing wheel are combined to drive a welding wire to be conveyed, in order to enable the welding wire to move along a planned linear guide rail, annular grooves are formed in the outer circumferences of the driving wheel and the pressing wheel, the welding wire is conveyed under the clamping of the annular grooves of the driving wheel and the pressing wheel, a wire feeding motor 3 drives the driving wheel to rotate towards the conveying direction of the welding wire 11, the welding wire 11 penetrates between the driving wheel and the pressing wheel, the driving wheel and the pressing wheel clamp the welding wire to be conveyed, and the welding wire 11 penetrates through a clearance groove formed; a wire feeding guide pipe is arranged between the wire feeding wheel 4 and the wire disc 2, a wire feeding guide pipe is arranged between the two wire feeding wheels 4, the wire feeding guide pipe faces a clearance groove of the wire feeding wheel 4 to ensure that the welding wire is linearly conveyed at the conveying section, and the welding wire 11 passes through the wire feeding guide pipe and the wire feeding wheel to enter the first buffer guide pipe.
The welding wire buffer mechanism is arranged above a welding wire output end of the welding wire driving mechanism, the first buffer guide pipe 5 is located at the welding wire output end of the welding wire driving mechanism, the middle position of the first buffer guide pipe 5 and the second buffer guide pipe 51 are respectively provided with a limiting hole, the inner diameter of the limiting hole is larger than the outer diameter of a welding wire 11 and smaller than the outer diameter of the buffer wire feeding pipe 6, two ends of the buffer wire feeding pipe 6 slide in the first buffer guide pipe 5 and the second buffer guide pipe 51 respectively, the first buffer guide pipe 5 and the second buffer guide pipe 51 are preferably arranged at opposite positions in mutually perpendicular directions, the middle of the first buffer guide pipe 5 and the middle of the second buffer guide pipe 51 are located on the circumference of the same radius, the first buffer guide pipe 5 and the second buffer guide pipe 51 are respectively fixed on the shell through limiting blocks 12, the limiting blocks 12 are respectively fixedly clamped on the first buffer guide pipe and the second buffer guide pipe, and the limiting blocks 12 are fixed on the.
In the prior art, a control device 10 is provided in a welding apparatus, the control device 10 can be used for adjusting the rotation speed and the rotation direction of a wire reel on a wire feeder in the welding apparatus, and adjusting the rotation speed of a wire feeding wheel to adjust the speed of feeding a welding wire in the wire reel and the wire feeding wheel, in order to detect the bending of the welding wire in a welding wire cache mechanism, a measuring sensor 7 for detecting the bending of the buffering wire feeding tube is provided in the middle of the buffering wire feeding tube 6, a data signal measured by the measuring sensor 4 is fed back to the control device 10 on the welding apparatus, the control device 10 can be installed on the welding apparatus or the wire feeder as required, an electrical interface 9 is provided on a housing of the wire feeder, the electrical interface 9 provides a power source for each component of the wire feeder through a power source, the electrical interface 9 includes an electrical input interface and an electrical output interface, the power source in the electrical interface 9 can be an external power source, the welding wire output interface 8 is arranged outside the welding wire outlet and guides the welding wire out of the wire feeder; the control device 10 adjusts the feeding speed of the welding wire on the wire feeder in the welding device according to the data signal fed back by the measuring sensor 4, when the bending of the buffering wire feeding pipe is large, the feeding speed of the welding wire in the wire disc and the wire feeding wheel is too high, the welding wire can be bent or loosened in the welding process, and the quality of the welding wire is affected, the feeding speed of the welding wire in the wire disc and the wire feeding wheel is reduced by using the control device, the feeding speed of the welding wire in the wire disc and the wire feeding wheel is synchronized by using the control device, the bending degree of the buffering wire feeding pipe in the welding wire caching mechanism is reduced, the welding wire tends to be stably fed, when the bending of the buffering wire feeding pipe is small, the feeding speed of the welding wire in the wire disc and the wire feeding wheel is too low, the welding wire is easily over tensioned in the welding process, the welding quality of the welding wire is affected, the feeding speed of the wire disc and the wire feeding wheel is adjusted by the control device 10, the control device 10 detects the, judge the welding wire state, realize the closed-loop control of the system of welding wire transportation in-process, make the welding wire can send a quick steady ground, the utility model discloses with welding wire buffer mechanism integration in sending the built-in, send the controlling means of silk machine to receive and handle welding wire buffer mechanism's data signal among the welding equipment, adjust the wire feed speed who sends the silk machine according to the data signal of welding wire buffer mechanism transmission for the welding wire can satisfy better and send the silk requirement, can optimize better and send a silk machine structure, satisfies welding equipment's operational need.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (6)
1. A wire feeder with a function of caching welding wires is characterized by comprising a shell, a wire disc, a welding wire driving mechanism, a welding wire caching mechanism and a welding wire output interface, wherein the wire disc, the welding wire driving mechanism, the welding wire caching mechanism and the welding wire output interface are arranged in the shell; the wire reel is rotatably installed on the shell, a welding wire driving mechanism is arranged at the welding wire output end of the wire reel, the welding wire driving mechanism drives a welding wire to move, a welding wire caching mechanism is arranged at the output end of the welding wire driving mechanism, the welding wire caching mechanism comprises a first buffering guide pipe, a buffering wire feeding pipe and a second buffering guide pipe, the buffering wire feeding pipe is of an arc-shaped structure, two ends of the buffering wire feeding pipe are respectively inserted into the first buffering guide pipe and the second buffering guide pipe, the first buffering guide pipe is fixed at the welding wire output end of the welding wire driving mechanism, the second buffering guide pipe is fixed at the inner side of a welding wire outlet of the shell, and a welding wire output interface is arranged at;
and the welding wire on the wire disc sequentially passes through the welding wire driving mechanism, the first buffer guide pipe, the buffer wire feeding pipe, the second buffer guide pipe and the welding wire output interface.
2. The wire feeder with the function of caching welding wire according to claim 1, wherein the wire disc is positioned at the bottom of the shell, the welding wire driving mechanism is installed above the wire disc, and the welding wire driving mechanism comprises a wire feeding motor, two groups of wire feeding wheels and a wire feeding guide pipe; each group of wire feeding wheels comprises at least one driving wheel and a pressing wheel, the wire feeding motor drives the driving wheel to rotate towards the welding wire feeding direction, and the welding wire passes through the wire feeding wheels to be fed.
3. The wire feeder with the function of buffering the welding wire as claimed in claim 2, wherein a wire feeding guide tube is arranged between the wire feeding wheel and the wire disc, a wire feeding guide tube is arranged between the two wire feeding wheels, and the welding wire passes through the wire feeding guide tube and the wire feeding wheel to enter the first buffer guide tube.
4. The wire feeder with the function of caching welding wires as claimed in claim 2, wherein the welding wire caching mechanism is arranged above the welding wire output end of the welding wire driving mechanism, the first buffer guide pipe is located at the welding wire output end of the welding wire driving mechanism, the first buffer guide pipe and the second buffer guide pipe are respectively provided with a limiting hole, the inner diameter of the limiting hole is larger than the outer diameter of the welding wire and smaller than the outer diameter of the buffer wire feeding pipe, and two ends of the buffer wire feeding pipe respectively slide in the first buffer guide pipe and the second buffer guide pipe.
5. The wire feeder with the function of buffering welding wire according to claim 4, characterized in that the middle of the buffering wire feeding pipe is provided with a measuring sensor for detecting the bending of the buffering wire feeding pipe.
6. The wire feeder with the function of caching welding wire according to claim 1, further comprising an electrical interface disposed on the housing and comprising an electrical input interface and an electrical output interface, wherein the electrical interface provides a power source for the wire feeder via a power source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020751095.1U CN212552382U (en) | 2020-05-09 | 2020-05-09 | Wire feeder with function of caching welding wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020751095.1U CN212552382U (en) | 2020-05-09 | 2020-05-09 | Wire feeder with function of caching welding wires |
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| Publication Number | Publication Date |
|---|---|
| CN212552382U true CN212552382U (en) | 2021-02-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020751095.1U Active CN212552382U (en) | 2020-05-09 | 2020-05-09 | Wire feeder with function of caching welding wires |
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| CN (1) | CN212552382U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115555674A (en) * | 2022-09-30 | 2023-01-03 | 山东银亿汇峰智能制造有限公司 | Welding wire conveying device and surfacing welding machine tool with same |
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2020
- 2020-05-09 CN CN202020751095.1U patent/CN212552382U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115555674A (en) * | 2022-09-30 | 2023-01-03 | 山东银亿汇峰智能制造有限公司 | Welding wire conveying device and surfacing welding machine tool with same |
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