CN212502904U - A equipment for pile up neatly of cotton flannel product - Google Patents

Abstract

The utility model discloses a device for stacking flannelette products, which is provided with a base, wherein a frame is arranged above the base, one side of the frame is provided with a lifting module, the lifting module is arranged on the base, one side of the lifting module, which faces the frame, is connected with a tray component, and the tray component extends and stretches into the middle part of the frame; a pair of sliding block modules are arranged above the framework, and a sucker assembly is arranged between the pair of sliding block modules; the sucker assembly is positioned above the tray component and reciprocates parallel to the tray component; this an equipment for pile up neatly of cotton flannel product uses through the cooperation of lift module, slider module and sucking disc assembly, can realize the automatic pile up neatly of cotton flannel product, and convenient operation can increase substantially pile up neatly efficiency, has effectively reduced intensity of labour.

Description

A equipment for pile up neatly of cotton flannel product

Technical Field

The utility model relates to flannel pile up neatly device technical field, concretely relates to an equipment for flannel product pile up neatly.

Background

In the production process of the automobile seat, flannelette, leather and the like are used for wrapping the seat, and the large-scale production of products such as flannelette, leather and the like is required to be formed. During the production process of flannelette products, the pile clamp is used for clamping and piling the flannelette products to form batch products.

The existing stacking mode is manual stacking, when the flannelette products are off line from the production line, the flannelette products are generally manually taken in real time or are received by a receiving box for caching, and then the flannelette products are manually tiled on the knee caps, so that the stacking of the flannelette products is realized. However, the stacking efficiency is low, and the labor intensity of workers is high. Moreover, the edges of the products are required to be aligned in the stacking process, the production rhythm of 8S is required to be met, the accuracy and the rhythm of manual operation are not easy to control, and the labor efficiency is influenced.

In addition, in the stacking and material taking process, both manual operation and modes of clamping by the connecting rod and clamping by the pneumatic fingers are adopted, so that the problems that material taking cannot be accurately completed, the lint cannot be effectively sucked when being sucked, and the lint and the sucker are subjected to wire drawing when being separated exist.

Disclosure of Invention

The utility model aims at providing an equipment for pile up neatly of cotton flannel product to the problem that prior art exists.

In order to achieve the above object, the utility model adopts the following technical scheme:

the equipment for stacking the flannelette products is provided with a base, a frame is arranged above the base, a lifting module is arranged on one side of the frame and is installed on the base, a tray assembly is connected to one side, facing the frame, of the lifting module, and the tray assembly extends into the middle of the frame; a pair of sliding block modules are arranged above the framework, and a sucker assembly is arranged between the pair of sliding block modules; the sucker assembly is positioned above the tray component and moves in a reciprocating mode in parallel to the tray component.

The equipment for stacking the flannelette products can realize automatic stacking of flannelette products by matching the lifting module, the slider module and the sucker assembly, is convenient to operate, can greatly improve stacking efficiency, and effectively reduces labor intensity;

the lifting module can realize lifting motion, so that the position of the tray assembly can be moved and positioned; the tray assembly is used for receiving flannelette; the slide block module can drive the sucker assembly to horizontally reciprocate; the sucker assembly can suck and stack flannelette products, and the flannelette products are stacked on the tray assembly in order.

Furthermore, the lifting module comprises an upright post screwed on the base, a vertical sliding rail is arranged on the upright post, and the tray assembly is screwed on the vertical sliding rail through a vertical sliding block; the upper portion of the upright post is further provided with a first servo motor, and the first servo motor is electrically connected with and controls the vertical sliding block.

The first servo motor can control the vertical sliding block to move up and down along the vertical sliding rail, so that the tray assembly on the vertical sliding block is driven to lift; and the tray assembly can be fixed and stopped at a certain height position so as to be convenient for receiving flannelette products.

Furthermore, the tray assembly comprises a connecting cantilever in threaded connection with the lifting module, the connecting cantilever extends into an internal space defined by the frame, a tray is in threaded connection or glued connection with the upper portion of the connecting cantilever, and the tray is horizontally arranged.

The arrangement of the connecting cantilever can stably support the tray on one hand, and can realize the movement of the tray by being in threaded connection with the vertical sliding block on the other hand; different connection modes can be selected according to different materials of the tray, and the installation and the assembly are convenient.

Further, the tray is rectangular, and the tray is a glass plate, a metal plate or a plastic plate.

Furthermore, the sliding block module comprises a horizontal sliding rail arranged on the frame, a horizontal sliding block and a second servo motor are mounted on the horizontal sliding rail, and the second servo motor is electrically connected with and controls the horizontal sliding block; a pair of horizontal sliding blocks is arranged on the pair of sliding block modules in parallel, the opposite sides of the pair of horizontal sliding blocks are in threaded connection with air cylinder fixing plates, and the pair of air cylinder fixing plates are respectively in threaded connection with buffer air cylinders; the output ends (piston rods or telescopic rods of the air cylinders) of the pair of buffer air cylinders are respectively installed on the sucker assemblies through connecting plates, and the buffer air cylinders control the sucker assemblies to lift.

The second servo motor can control the pair of horizontal sliding blocks to do horizontal reciprocating motion, so that the pair of cylinder fixing plates and the pair of buffer cylinders are driven to do horizontal reciprocating motion, the sucker assembly connected with the buffer cylinders can do horizontal motion, lint products sucked from the outside of the frame are moved to the position above a tray in the frame, and the positioning motion of the sucker assembly is realized; the pair of buffer cylinders are connected with the sucker assembly, can also control the overall lifting of the sucker assembly, and simultaneously has a damping function, so that the impact generated by flannelette products in the movement process or during stacking is reduced.

Further, the sucker assembly comprises a sucker assembly frame which is in threaded connection between the pair of slider modules, a sucker limiting plate is arranged in the sucker assembly frame, a sucker cylinder is arranged on the sucker limiting plate through a cylinder mounting plate, and a sucker fixing plate which is arranged in parallel with the sucker limiting plate is arranged on the sucker cylinder; a magic tape sucking disc is arranged on one surface, facing the sucking disc limiting plate, of the sucking disc fixing plate, and sucking holes are formed in the positions, corresponding to the magic tape sucking discs, of the sucking disc limiting plate respectively; the novel magic tape comprises a sucker fixing plate, a hook and loop fastener, and is characterized in that a plurality of guide rods are further arranged between the sucker limiting plate and the sucker fixing plate, and the guide rods and the magic tape are arranged in a staggered mode.

The sucker assembly is matched with the sucker limiting plate and the sucker cylinder through the magic tape sucker, so that the lint product can be automatically sucked and separated, when the lint product is in place, the sucker assembly descends to the right position, the sucker cylinder is in a retracted position, the magic tape sucker is exposed outside (below) the sucker limiting plate, the magic tape sucker clings to the lint to complete sucking of the lint, the slider module is integrally moved to a stacking position (right above the tray), the sucker assembly is integrally pressed downwards, then the sucker cylinder extends out to drive the magic tape sucker to move upwards so as to separate the lint, the sucker limiting plate blocks the lint and presses the lint pile, the lint is prevented from being drawn and deviated, and a single stacking action is completed;

the sucking disc fixing plate is used for installing and fixing a plurality of magic tape sucking discs and driving the magic tape sucking discs to move up and down relative to the sucking disc limiting plate under the driving of the sucking disc air cylinder; the magic tape sucker can freely pass through the suction hole in the sucker limiting plate, and the sucker limiting plate can also press down flannelette, so that the magic tape sucker can be conveniently separated from the flannelette; thereby realize the automation of cotton flannel product and absorb and break away from, can avoid the unable problem and the flexibility problem that break away from of cotton flannel wire drawing simultaneously, can realize automatic pile up neatly, this mode fungible manual work improves pile up neatly efficiency by a wide margin, has effectively reduced intensity of labour.

Further, the magic tape sucker is fixedly connected with the sucker fixing plate through a connecting rod; the sucker limiting plate is provided with a guide rod connecting piece, the guide rod connecting piece is connected with one end of the guide rod, and the other end of the guide rod penetrates through the sucker fixing plate and is sleeved with a linear bearing; the upper end of sucking disc cylinder is equipped with sucking disc lift connecting plate, the both sides portion of sucking disc lift connecting plate respectively with the sucking disc fixed plate is connected, the middle part of sucking disc fixed plate is equipped with the square hole that lets the motion of sucking disc cylinder, sucking disc lift connecting plate is "n" shape and spanes the square hole.

By adopting the connecting structure, the guide rod is convenient to install, and the guide rod can effectively play a role in guiding and positioning; the sucker lifting connecting plate is arranged to drive the sucker cylinder to move up and down the sucker fixing plate.

Furthermore, the frame is an aluminum profile frame and consists of a plurality of transverse and vertical connecting aluminum profiles so as to ensure the integral connecting strength and stability; the frame is provided with a plurality of connecting pieces to be installed and connected with parts such as horizontal sliding rails and the like.

Furthermore, the length of the horizontal slide rail is greater than the side length of the base and extends outwards horizontally, so that the sucker assembly can be conveniently moved to the outside of the frame to suck flannelette products; the base is the metal sheet, the below of base is equipped with a plurality of stabilizer blades, sound construction, support stably.

Furthermore, the equipment is also provided with an industrial control PLC, and the industrial control PLC is respectively and electrically connected with the lifting module, the sliding block module and the sucker assembly; the special program driver is matched, automatic stacking of the whole equipment is realized through programs and electric control, manpower is reduced, and stacking efficiency is improved.

Compared with the prior art, the beneficial effects of the utility model are that: 1. the equipment for stacking the flannelette products can realize automatic stacking of flannelette products by matching the lifting module, the slider module and the sucker assembly, is convenient to operate, can greatly improve stacking efficiency, and effectively reduces labor intensity; 2. the lifting module can realize lifting motion, so that the position of the tray assembly can be moved and positioned; the tray assembly is used for receiving flannelette; the slide block module can drive the sucker assembly to horizontally reciprocate; the sucker assembly can suck and stack flannelette products, and the flannelette products are stacked on the tray assembly in order; 3. the sucker assembly is matched with the sucker limiting plate and the sucker cylinder through a magic tape sucker, so that the lint product can be automatically sucked and separated; meanwhile, the problem that the drawn lint cannot be separated from the flexible problem can be avoided, automatic stacking can be achieved, the mode can replace manual work, stacking efficiency is greatly improved, and labor intensity is effectively reduced.

Drawings

Fig. 1 is a schematic front view of the lint stacking apparatus of the present invention;

fig. 2 is a schematic side view of the apparatus for stacking lint products according to the present invention;

fig. 3 is a schematic top view of the apparatus for stacking lint products according to the present invention;

fig. 4 is a schematic structural diagram of a suction cup assembly of the lint product stacking apparatus of the present invention;

FIG. 5 is a schematic view of the structure A-A of FIG. 4;

in the figure: 1. a base; 2. a frame; 3. a column; 4. a vertical slide rail; 5. a vertical slide block; 6. connecting a cantilever; 7. a tray; 8. a first servo motor; 9. a horizontal slide rail; 10. a horizontal slider; 11. a cylinder fixing plate; 12. a buffer cylinder; 13. a second servo motor; 14. a suction cup assembly; 1401. a connecting plate; 1402. a chuck assembly frame; 1403. a sucking disc limiting plate; 1404. a suction hole; 1405. a sucker cylinder; 1406. a guide bar; 1407. a sucker fixing plate; 1408. a connecting rod; 1409. a magic tape sucker; 1410. a linear bearing; 1411. the sucker lifts the connecting plate; 15. and (3) a support leg.

Detailed Description

The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are only some embodiments, not all embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "middle", "upper", "lower", "left", "right", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

The first embodiment is as follows:

as shown in fig. 1 to 3, an apparatus for stacking flannelette products comprises a base 1, a frame 2 is arranged above the base 1, a lifting module is arranged on one side of the frame 2, the lifting module is mounted on the base 1, a tray assembly is connected to one side of the lifting module, which faces the frame 2, and extends into the middle of the frame 2; a pair of sliding block modules are arranged above the frame 2, and a sucker assembly 14 is arranged between the pair of sliding block modules; the suction cup assembly 14 is positioned above and reciprocates parallel to the tray assembly.

This an equipment for pile up neatly of cotton flannel product uses through the cooperation of lift module, slider module and sucking disc assembly, can realize the automatic pile up neatly of cotton flannel product, and convenient operation can increase substantially pile up neatly efficiency, has effectively reduced intensity of labour.

Further, the lifting module comprises an upright post 3 screwed on the base 1, a vertical slide rail 4 is arranged on the upright post 3, and the tray assembly (screwed with the connecting cantilever 6) is screwed on the vertical slide rail 4 through a vertical slide block 5; the upper side of the upright post 3 is also provided with a first servo motor 8, and the first servo motor 8 is electrically connected with and controls the vertical sliding block 5.

The vertical sliding block 5 can be controlled to move up and down along the vertical sliding rail 4 through the first servo motor 8, so that the tray assembly on the vertical sliding block 5 is driven to lift; and the tray assembly can be fixed and stopped at a certain height position so as to be convenient for receiving flannelette products.

Further, the tray subassembly includes the spiro union and is in connect cantilever 6 on the lift module, connect cantilever 6 to stretch into in the inner space that frame 2 encloses, the top spiro union of connecting cantilever 6 has tray 7, tray 7 is the level setting.

The connecting cantilever 6 is arranged to stably support the tray 7 on one hand and to realize the movement of the tray 7 by screwing with the vertical slider 5 on the other hand.

Further, the tray 7 is rectangular, and the tray 7 is made of stainless steel.

Further, the sliding block module comprises a horizontal sliding rail 9 arranged on the frame 2, a horizontal sliding block 10 and a second servo motor 13 are mounted on the horizontal sliding rail 9, and the second servo motor 13 is electrically connected with and controls the horizontal sliding block 10; a pair of horizontal sliding blocks 10 are arranged on the pair of sliding block modules in parallel, opposite sides of the pair of horizontal sliding blocks 10 are respectively screwed with a cylinder fixing plate 11, and the pair of cylinder fixing plates 11 are respectively screwed with a buffer cylinder 12; the output ends (piston rods of the cylinders) of the pair of buffer cylinders 12 are respectively installed on the sucker assemblies 14 in a threaded manner through a connecting plate 1401, and the buffer cylinders 12 control the sucker assemblies 14 to ascend and descend.

The second servo motor 13 can control the pair of horizontal sliding blocks 10 to horizontally reciprocate along the horizontal sliding rail 9, so as to drive the pair of cylinder fixing plates 11 and the pair of buffer cylinders 12 to horizontally reciprocate, so that the sucker assembly 14 connected with the buffer cylinders 12 can horizontally move, lint products sucked from the outside of the frame 2 are moved to the upper part of the tray 7 in the frame 2, and the positioning movement of the sucker assembly 14 is realized; the pair of buffer cylinders 12 are connected with the sucker assembly 14, can control the overall lifting of the sucker assembly 14, and has a damping function, so that the impact generated during the movement or stacking of flannelette products is reduced. The buffer cylinder 12 can be selected from a commercially available SMC standard type buffer cylinder.

Further, the frame 2 is an aluminum profile frame, is composed of a plurality of transverse and vertical connecting aluminum profiles and is built by adopting standard 60 profiles so as to ensure the integral connecting strength and stability; the frame 2 is provided with a plurality of connecting pieces for installing and connecting parts such as horizontal sliding rails 9 and the like.

Further, the length of the horizontal slide rail 9 is greater than the side length of the base 1 and extends outwards horizontally, so that the sucker assembly 14 can move to the outside of the frame 2 to suck flannelette products; the base 1 is an iron plate, and supporting legs 15 are respectively arranged at four corners below the base 1, so that the structure is firm and the support is stable.

Furthermore, the equipment is also provided with an industrial control PLC, and the industrial control PLC is respectively and electrically connected with the lifting module, the sliding block module and the sucker assembly 14; the special program driver is matched, automatic stacking of the whole equipment is realized through programs and electric control, manpower is reduced, and stacking efficiency is improved. The cylinder parts are driven by 0.5MPa compressed air, and other equipment is driven by 220V alternating current.

Example two:

this embodiment provides a structure of a chuck assembly in the first embodiment.

Specifically, as shown in fig. 4 and fig. 5, the suction cup assembly 14 includes a connecting plate 1401 screwed to the ends of the piston rods of the pair of buffer cylinders 12, the connecting plate 1401 is screwed to a suction cup assembly frame 1402, a suction cup limiting plate 1403 is disposed in the suction cup assembly frame 1402, a suction cup cylinder 1405 is mounted on the suction cup limiting plate 1403 through a cylinder mounting plate, and a suction cup fixing plate 1407 disposed in parallel with the suction cup limiting plate 1403 is mounted on the suction cup cylinder 1405; a magic tape sucking disc 1409 is arranged on one surface of the sucking disc fixing plate 1407 facing the sucking disc limiting plate 1403, and sucking holes 1404 are respectively arranged at positions of the sucking disc limiting plate 1403, which correspond to the magic tape sucking disc 1409; two guide rods 1406 are further arranged between the suction cup limiting plate 1403 and the suction cup fixing plate 1407, and the guide rods 1406 and the magic tape suction cups 1409 are arranged in a staggered mode.

The sucking disc assembly 14 can realize the automatic sucking and separation of the flannelette products by matching the sucking disc limiting plate 1403 and the sucking disc cylinder 1405 through the magic tape sucking disc 1409, when the flannelette product is in place, the suction cup assembly 14 descends to the right position, the suction cup cylinder 1405 is in the retraction position, the magic tape suction cup 1409 is exposed outside (below) the suction cup limit plate 1403, the magic tape suction cup 1409 is tightly attached to flannelette to complete the suction of flannelette, by moving the slider module as a whole to the palletizing position (directly above the tray 7), the suction cup assembly 14 is pressed down as a whole, then the piston rod of the suction cup cylinder 1405 extends upwards to drive the suction cup fixing plate 1407 and all the magic tapes 1409 above the suction cup fixing plate to move upwards so as to separate from the flannelette, the suction cup limiting plate 1403 blocks the lint and presses the lint stack, so that lint drawing and deflection are avoided, and a single stacking action is completed;

the suction cup fixing plate 1407 is used for installing and fixing a plurality of the magic tape suction cups 1409, and the magic tape suction cups 1409 are driven to move up and down relative to the suction cup limiting plate 1403 under the driving of the suction cup air cylinder 1405; the magic tape 1409 can freely pass through the suction hole 1404 in the suction plate limiting plate 1403, and the suction plate limiting plate 1403 can also press down lint, so that the magic tape 1409 can be conveniently separated from the lint; thereby realize the automation of cotton flannel product and absorb and break away from, can avoid the unable problem and the flexibility problem that break away from of cotton flannel wire drawing simultaneously, can realize automatic pile up neatly, this mode fungible manual work improves pile up neatly efficiency by a wide margin, has effectively reduced intensity of labour.

Further, the magic tape 1409 is in threaded connection or clamped connection with the suction cup fixing plate 1407 through a connecting rod 1408, and the magic tape 1409 is also in threaded connection or clamped connection with the lower end of the connecting rod 1408; a guide rod connecting piece is arranged on the suction cup limiting plate 1403 and is connected with one end of the guide rod 1406, and the other end of the guide rod 1406 penetrates through the suction cup fixing plate 1407 and is sleeved with a linear bearing 1410; the upper end of sucking disc cylinder 1405 still is equipped with sucking disc lift connecting plate 1411, the both sides portion of sucking disc lift connecting plate 1411 respectively with the sucking disc fixed plate 1407 is connected, the middle part of sucking disc fixed plate 1407 is equipped with the square hole that lets sucking disc cylinder 1405 move, sucking disc lift connecting plate 1411 is "n" shape and strides the square hole.

By adopting the connecting structure, the guide rod 1406 is convenient to install, and can effectively play a role in guiding and positioning; the arrangement of the suction cup lifting connection plate 1411 is such that the suction cup cylinder 1405 can drive the suction cup fixing plate 1407 to move up and down.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The equipment for stacking the flannelette products is characterized by comprising a base, wherein a frame is arranged above the base, a lifting module is arranged on one side of the frame and mounted on the base, and a tray assembly is connected to one side, facing the frame, of the lifting module and extends into the middle of the frame; a pair of sliding block modules are arranged above the framework, and a sucker assembly is arranged between the pair of sliding block modules; the sucker assembly is positioned above the tray component and moves in a reciprocating mode in parallel to the tray component.

2. The equipment for pile up neatly of flannelette products according to claim 1, wherein the lifting module comprises a vertical column screwed on the base, a vertical slide rail is arranged on the vertical column, and the tray assembly is screwed on the vertical slide rail through a vertical slide block; the upper portion of the upright post is further provided with a first servo motor, and the first servo motor is electrically connected with and controls the vertical sliding block.

3. The lint product stacking device as claimed in claim 1, wherein the tray assembly comprises a connecting cantilever screwed on the lifting module, the connecting cantilever extends into an internal space defined by the frame, a tray is screwed or glued above the connecting cantilever, and the tray is horizontally arranged.

4. Device for the palletization of lint products, according to claim 3, characterized in that said tray is rectangular, being a glass, metal or plastic plate.

5. The equipment for pile up neatly of flannelette products according to claim 1, wherein the slider module comprises a horizontal slide rail provided on the frame, a horizontal slider and a second servo motor are mounted on the horizontal slide rail, and the second servo motor is electrically connected with and controls the horizontal slider; a pair of horizontal sliding blocks is arranged on the pair of sliding block modules in parallel, the opposite sides of the pair of horizontal sliding blocks are in threaded connection with air cylinder fixing plates, and the pair of air cylinder fixing plates are respectively in threaded connection with buffer air cylinders; the output ends of the pair of buffer cylinders are respectively installed on the sucker assemblies through connecting plates, and the buffer cylinders control the sucker assemblies to lift.

6. The equipment for stacking flannelette products according to claim 1 or 5, wherein the suction cup assembly comprises a suction cup assembly frame screwed between the pair of slider modules, a suction cup limiting plate is arranged in the suction cup assembly frame, a suction cup cylinder is arranged on the suction cup limiting plate through a cylinder mounting plate, and a suction cup fixing plate arranged in parallel with the suction cup limiting plate is arranged on the suction cup cylinder; a magic tape sucking disc is arranged on one surface, facing the sucking disc limiting plate, of the sucking disc fixing plate, and sucking holes are formed in the positions, corresponding to the magic tape sucking discs, of the sucking disc limiting plate respectively; the novel magic tape comprises a sucker fixing plate, a hook and loop fastener, and is characterized in that a plurality of guide rods are further arranged between the sucker limiting plate and the sucker fixing plate, and the guide rods and the magic tape are arranged in a staggered mode.

7. The equipment for pile up neatly of flannelette products according to claim 6, wherein the magic tape suction cup is fixedly connected with the suction cup fixing plate through a connecting rod; the sucker limiting plate is provided with a guide rod connecting piece, the guide rod connecting piece is connected with one end of the guide rod, and the other end of the guide rod penetrates through the sucker fixing plate and is sleeved with a linear bearing; the upper end of the sucker cylinder is provided with a sucker lifting connecting plate, and the two sides of the sucker lifting connecting plate are respectively connected with the sucker fixing plate.

8. The pile fabric product stacking device according to claim 1, wherein the frame is an aluminum profile frame, and is composed of a plurality of transverse and vertical connecting aluminum profiles, and a plurality of connecting pieces are arranged on the frame.

9. Device for palletizing lint products according to claim 1, characterized in that said base is a metal plate, below which a plurality of feet are provided.

10. Device for the palletization of flannelette products according to claim 1, characterized in that it is further equipped with an industrial PLC electrically connected respectively to said lifting module, to said slider module and to said suction cup assembly.

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