CN212499665U

CN212499665U - Embossing wheel with heating function for embossing patterns of regular-wood-grain green floor

Info

Publication number: CN212499665U
Application number: CN202020456596.7U
Authority: CN
Inventors: 刘晓军; 陈伟; 唐勇; 巴志兵
Original assignee: Nanjing Mgm New Materials Co ltd
Current assignee: Nanjing Mgm New Materials Co ltd
Priority date: 2020-04-01
Filing date: 2020-04-01
Publication date: 2021-02-09
Anticipated expiration: 2030-04-01
Also published as: WO2021196300A1

Abstract

The utility model discloses a positive wood grain green floor knurling wheel for decorative pattern suppression with heating function, including the processing base, the top of processing base is provided with actuating mechanism, the top of processing base is provided with guiding mechanism, guiding mechanism's bottom is provided with moving frame, moving frame's front side and the equal fixedly connected with casing of rear side are one. The utility model discloses an adjustment mechanism's setting, highly adjust embossing mechanism, setting through embossing mechanism heats the knurling to the floor, can reach the purpose of high-efficient knurling, this positive wood grain green floor pattern suppression with heating function is with knurling wheel, current knurling wheel has been solved in the use of reality, the roll extrusion processing that relapses leads to work efficiency's reduction, and the roll extrusion that relapses probably makes the line appear overlapping the phenomenon of dislocation, make the defective percentage problem that rises.

Description

Embossing wheel with heating function for embossing patterns of regular-wood-grain green floor

Technical Field

The utility model relates to a floor processing technology field specifically is a positive wood grain green floor knurling wheel for decorative pattern suppression with heating function.

Background

The roll lines are a comprehensive process of cutting and cold pressing, in the knurling process, the outer surface of the workpiece is subjected to extrusion plastic deformation and simultaneously generates cutting scraps, the higher the hardness of the workpiece is, the larger the specific gravity of the cutting is; or a processing method for rolling patterns on the surface of a workpiece by a knurling tool, wherein the head part of the knurling tool is provided with one or two rollers which can rotate, and the circumference is carved with the patterns.

In the course of working on floor, in order to make the surface on floor more pleasing to the eye, in order to meet consumer's hobby, need carry out the knurling processing to floor surface, current knurling wheel is in the use of reality, owing to use the line on pinch roller surface to carry out the knurling, need roll extrusion repeatedly, just can make the line on the floor comparatively clear, the roll extrusion processing of relapse leads to work efficiency's reduction, and the roll extrusion of relapse probably makes the line phenomenon of overlapping dislocation appear, make the defective percentage rise.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a positive wood grain green floor knurling wheel for decorative pattern suppression with heating function, possess the advantage of high-efficient knurling, solved current knurling wheel in the use of reality, owing to use the line on pinch roller surface to emboss, need relapse the roll extrusion, just can make the line on the floor comparatively clear, the roll extrusion processing who relapses leads to work efficiency's reduction, and the roll extrusion that relapses probably makes the line appear overlapping the phenomenon of dislocation, make the problem that the defective percentage rises.

In order to achieve the above object, the utility model provides a following technical scheme: the embossing wheel with the heating function for embossing the patterns of the positive wood grain green floor comprises a machining base, wherein a driving mechanism is arranged at the top of the machining base, a guide mechanism is arranged at the top of the machining base, a movable frame is arranged at the bottom of the guide mechanism, a first shell is fixedly connected to the front side and the rear side of the movable frame, a second shell is fixedly connected to the top of the first shell, an adjusting mechanism is arranged in an inner cavity of the first shell, a cushioning mechanism is arranged at the bottom of the movable frame, and an embossing mechanism is arranged at the bottom of the cushioning mechanism.

Preferably, actuating mechanism includes two support columns of fixed connection in processing base top both sides, the left side fixedly connected with step motor at processing base top, step motor's output shaft runs through to the right side and the fixedly connected with threaded rod of left side support column, the right side of threaded rod is passed through the bearing and is connected with the right side support column rotation, the inner chamber sliding connection of moving frame has the screw thread slider, the inner wall of screw thread slider and the surperficial threaded connection of threaded rod.

Preferably, guiding mechanism includes the direction cylinder of fixed connection between two support columns, the cylindrical surperficial sliding connection of direction has the direction square column, the arc guide way with direction cylinder looks adaptation is seted up on the right side of direction square column.

Preferably, the right side cover on direction cylinder surface is equipped with the spring one of welding mutually with the right side support column, the left end fixedly connected with of spring one and direction cylinder sliding connection's crash pad.

Preferably, the adjusting mechanism comprises a threaded column positioned in an inner cavity of the first front side shell, the bottom of the threaded column is rotatably connected with the first front side shell through a bearing, the top of the threaded column penetrates through the inner cavity of the second shell and is fixedly connected with a first bevel gear, a rotating rod penetrates through the front side of the second shell, the rear side of the rotating rod is rotatably connected with the second shell through a bearing, and a second bevel gear meshed with the first bevel gear is fixedly connected to the surface of the rotating rod.

Preferably, the equal fixedly connected with sliding sleeve of front side and the rear side of screw thread slider, the rectangle through-hole one with sliding sleeve looks adaptation is all seted up to the front side and the rear side of moving frame, and the inner wall of front side sliding sleeve is provided with the internal thread with screw thread post looks adaptation.

Preferably, the inner cavity of the first rear shell is fixedly connected with a limiting column, and the rear side sliding sleeve is slidably connected to the surface of the limiting column.

Preferably, the cushioning mechanism comprises a fixed frame fixedly connected to the bottom of the movable frame, a sliding plate is connected to an inner cavity of the fixed frame in a sliding mode, a second rectangular through hole matched with the sliding plate is formed in the front side and the rear side of the fixed frame, a second spring is welded to the front side and the rear side of the top of the sliding plate, the top end of the second spring is welded to the top of the inner cavity of the fixed frame, and a pressure wheel frame is fixedly connected to the front side and the rear side of the bottom of the sliding plate.

Preferably, the knurling mechanism includes the pinch roller of rotation connection between two pinch roller carriers, the heating circle has been inlayed to the inside of pinch roller, the surface of heating circle is connected with a plurality of conducting strips.

Preferably, the front side and the rear side of the inner cavity of the moving frame are fixedly connected with two limiting strips, and the front side and the rear side of the threaded sliding block are provided with limiting grooves matched with the limiting strips.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the utility model discloses an adjustment mechanism's setting, highly adjust embossing mechanism, use through actuating mechanism and guiding mechanism's cooperation afterwards, drive embossing mechanism, finally, the setting through embossing mechanism, heat the knurling to the floor, can reach the purpose of high-efficient knurling, this positive wood grain green floor pattern with heating function is suppressed and is used embossing wheel, current embossing wheel in the use of reality has been solved, owing to use the line on pinch roller surface to carry out the knurling, need relapse the roll extrusion, just can make the line on the floor comparatively clear, the roll extrusion processing that relapses, lead to work efficiency's reduction, and the roll extrusion that relapses probably makes the line phenomenon of overlapping the dislocation appear, make the problem that the defective percentage rises.

2. The utility model discloses a driving mechanism's setting, wherein the cooperation of threaded rod and screw slider is used for moving frame has realized the side-to-side motion, realizes the moving as a whole of this knurling wheel then, and mechanized setting, the input of greatly reduced manpower on the one hand, the mechanized knurling process of on the other hand is more accurate, has reduced the defective percentage of production.

3. The utility model discloses a guiding mechanism's setting, wherein the cooperation of direction cylinder and direction square column is used, the removal for moving the frame provides spacing and the effect of direction, the skew takes place to the front side when moving for moving the frame, the stability of moving the frame when moving has been improved, spring one uses with the cooperation of crash pad, when the direction square column slides to the right side on direction cylinder surface, play the effect that blocks the bradyseism to the direction square column, avoided because the drive of threaded rod, make the right side and the right side support column of direction square column bump, the life of direction square column has been prolonged.

4. The utility model discloses an adjustment mechanism's setting, wherein the cooperation of screw thread post and sliding sleeve is used, make the screw thread post drive the frame through casing one and remove the surface up-and-down motion at the screw thread slider, then realize the regulation to moving frame height, bevel gear one, the cooperation of bevel gear two and dwang is used, make the user can accomplish the regulation to moving frame height in the front side of processing base, user's use has been made things convenient for, the convenience of adjusting to moving frame has been improved, the cooperation of back sideslip cover and spacing post is used, the effect of direction has been played to the rear side of screw thread slider, make two sliding sleeves keep synchronous motion, the stability of screw thread slider when sliding has been improved.

5. The utility model discloses a setting of bradyseism mechanism, wherein the cooperation of sliding plate and rectangle through-hole two is used, plays spacing and the effect of direction to the pinch roller frame, has improved the stability of pinch roller frame at the upper and lower slip in-process, and the setting of spring two plays decurrent driving force to the sliding plate, makes the pinch roller can be as far as possible then with the surface contact on floor, improved the processingquality of processing product.

6. The utility model discloses a setting of knurling mechanism, wherein the cooperation of heating collar and conducting strip is used for the pinch roller possesses the heating power, and the setting of conducting strip, makes the heat that the heating collar produced can conduct to the surface of pinch roller, makes the surface of pinch roller be heated evenly.

7. The utility model discloses a cooperation of spacing and spacing groove is used, provides spacing and the effect of direction for moving the frame, has improved the stability of moving the frame when screw thread slider surface slip.

Drawings

FIG. 1 is a schematic sectional view of the structure of the present invention;

FIG. 2 is a schematic perspective view of the guiding mechanism, the cushioning mechanism and the embossing mechanism of the present invention;

fig. 3 is a schematic perspective view of the movable frame and the adjusting mechanism of the present invention;

fig. 4 is a schematic front sectional view of the embossing mechanism of the present invention.

In the figure: 1. processing a base; 2. a drive mechanism; 21. a support pillar; 22. a stepping motor; 23. a threaded rod; 24. a threaded slider; 3. a guide mechanism; 31. a guide cylinder; 32. a guiding square column; 33. an arc-shaped guide groove; 34. a first spring; 35. an anti-collision pad; 4. moving the frame; 5. a first shell; 6. a second shell; 7. an adjustment mechanism; 71. a threaded post; 72. a first bevel gear; 73. a second bevel gear; 74. rotating the rod; 75. a sliding sleeve; 76. a limiting column; 77. a first rectangular through hole; 8. a cushioning mechanism; 81. a fixed frame; 82. a sliding plate; 83. a second rectangular through hole; 84. a second spring; 85. a pressure wheel frame; 9. an embossing mechanism; 91. a pinch roller; 92. heating a ring; 93. a heat conductive sheet; 10. a limiting strip; 11. a limiting groove.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: an embossing wheel with heating function for embossing patterns on a positive wood grain green floor comprises a processing base 1, a driving mechanism 2 is arranged at the top of the processing base 1, the driving mechanism 2 comprises two support columns 21 fixedly connected to two sides of the top of the processing base 1, a stepping motor 22 is fixedly connected to the left side of the top of the processing base 1, an output shaft of the stepping motor 22 penetrates through the right side of the support column 21 on the left side and is fixedly connected with a threaded rod 23, the right side of the threaded rod 23 is rotatably connected with the support column 21 on the right side through a bearing, a threaded slider 24 is slidably connected to an inner cavity of a movable frame 4, the inner wall of the threaded slider 24 is in threaded connection with the surface of the threaded rod 23, the threaded rod 23 and the threaded slider 24 are matched for use through the arrangement of the driving mechanism 2, so that the movable frame 4 realizes left-right movement, the integral, on the one hand, the input of manpower is greatly reduced, on the other hand, the mechanized embossing process is more accurate, the defective rate of production is reduced, the guide mechanism 3 is arranged at the top of the processing base 1, the guide mechanism 3 comprises a guide cylinder 31 fixedly connected between two support columns 21, the surface of the guide cylinder 31 is slidably connected with a guide square column 32, the right side of the guide square column 32 is provided with an arc-shaped guide groove 33 matched with the guide cylinder 31, the right side of the surface of the guide cylinder 31 is sleeved with a spring I34 welded with the support column 21 on the right side, the left end of the spring I34 is fixedly connected with an anti-collision pad 35 slidably connected with the guide cylinder 31, the guide mechanism 3 is arranged, the guide cylinder 31 and the guide square column 32 are matched for use, the limiting and guiding effects are provided for the movement of the moving frame 4, and the moving frame 4 is prevented from deviating towards the, the stability of the moving frame 4 in motion is improved, the first spring 34 and the anti-collision pad 35 are matched for use, when the guide square column 32 slides to the right side of the surface of the guide cylinder 31, the guide square column 32 is blocked and cushioned, the collision between the right side of the guide square column 32 and the right side support column 21 caused by the driving of the threaded rod 23 is avoided, the service life of the guide square column 32 is prolonged, the moving frame 4 is arranged at the bottom of the guide mechanism 3, the front side and the rear side of the inner cavity of the moving frame 4 are both fixedly connected with two limit strips 10, the front side and the rear side of the threaded sliding block 24 are both provided with limit grooves 11 matched with the limit strips 10, the limit and guide effects are provided for the moving frame 4 through the matching use of the limit strips 10 and the limit grooves 11, the stability of the moving frame 4 in the surface sliding of the threaded sliding block 24 is improved, the first shell 5 is fixedly connected to the front side and the rear side of the moving frame 4, the top of the front side shell 5 is fixedly connected with a shell II 6, the inner cavity of the shell I5 is provided with an adjusting mechanism 7, the adjusting mechanism 7 comprises a threaded column 71 positioned in the inner cavity of the front side shell 5, the bottom of the threaded column 71 is rotatably connected with the front side shell 5 through a bearing, the top of the threaded column 71 penetrates through the inner cavity of the shell II 6 and is fixedly connected with a bevel gear I72, the front side of the shell II 6 is provided with a rotating rod 74 in a penetrating manner, the rear side of the rotating rod 74 is rotatably connected with the shell II 6 through a bearing, the surface of the rotating rod 74 is fixedly connected with a bevel gear II 73 meshed with the bevel gear I72, the front side and the rear side of the threaded sliding block 24 are both fixedly connected with sliding sleeves 75, the front side and the rear side of the moving frame 4 are both provided with rectangular through holes I77 matched with the sliding sleeves 75, the inner wall of the front side sliding sleeve 75 is provided with inner threads matched with, the rear side sliding sleeve 75 is connected to the surface of the limiting column 76 in a sliding manner, through the arrangement of the adjusting mechanism 7, the threaded column 71 and the sliding sleeve 75 are used in a matching manner, so that the threaded column 71 can drive the moving frame 4 to move up and down on the surface of the threaded sliding block 24 through the first shell 5, and then the height of the moving frame 4 is adjusted, the first bevel gear 72, the second bevel gear 73 and the rotating rod 74 are used in a matching manner, so that a user can complete the height adjustment of the moving frame 4 on the front side of the processing base 1, the use by the user is facilitated, the convenience in adjusting the moving frame 4 is improved, the rear side sliding sleeve 75 and the limiting column 76 are used in a matching manner, a guiding effect is achieved on the rear side of the threaded sliding block 24, the two sliding sleeves 75 keep synchronous movement, the stability of the threaded sliding block 24 in sliding is improved, the cushioning mechanism 8 is arranged at the bottom of the moving frame 4, the cushioning mechanism 8, the inner cavity of the fixed frame 81 is connected with a sliding plate 82 in a sliding manner, the front side and the rear side of the fixed frame 81 are respectively provided with a rectangular through hole two 83 matched with the sliding plate 82, the front side and the rear side of the top of the sliding plate 82 are respectively welded with a spring two 84, the top end of the spring two 84 is welded with the top of the inner cavity of the fixed frame 81, the front side and the rear side of the bottom of the sliding plate 82 are respectively fixedly connected with a pressure wheel frame 85, through the arrangement of a cushioning mechanism 8, the sliding plate 82 and the rectangular through hole two 83 are matched for use, the pressure wheel frame 85 has the functions of limiting and guiding, the stability of the pressure wheel frame 85 in the up-and-down sliding process is improved, the spring two 84 is arranged to exert a downward pushing force on the sliding plate 82, so that the pressure wheel 91 can be in contact with the surface of the floor as much as possible, the processing quality of a processed product is improved, the bottom of the cushioning mechanism 8 is, heating circle 92 has been inlayed to pinch roller 91's inside, and the surface connection of heating circle 92 has a plurality of conducting strips 93, through the setting of knurling mechanism 9, wherein the cooperation of heating circle 92 and conducting strip 93 is used for pinch roller 91 possesses the heating power, and the setting of conducting strip 93 makes the heat that heating circle 92 produced can conduct to pinch roller 91's surface, makes pinch roller 91's surface be heated evenly.

The working principle is as follows: when the utility model is used, a user places the floor on the top of the processing base 1, then the user rotates the rod 74, the rotating rod 74 drives the bevel gear II 73 to rotate, the bevel gear II 73 drives the thread post 71 to rotate through the bevel gear I72, the thread post 71 is matched with the thread slider 24, so that the thread post 71 drives the shell I5 to move downwards, the shell I5 drives the moving frame 4 to move downwards, the moving frame 4 drives the pressing wheel 91 to move downwards through the fixed frame 81, until the bottom of the pressing wheel 91 is contacted with the top of the floor, the moving frame 4 compresses the spring II 84 by the fixed frame 81 in a small amount, then the user opens the heating ring 92 and the stepping motor 22, the heating ring 92 generates heat, then the heat conducting sheet 93 conducts the heat generated by the heating ring 92 to the surface of the pressing wheel 91, the stepping motor 22 drives the threaded rod 23 to rotate, the threaded rod 23 rotates, through the matching of the surface thread and the internal thread of the inner cavity of the thread slider 24, the thread slider 24 slides to the right on the surface of the threaded rod 23, and finally the press wheel 91 rolls on the surface of the floor, namely the purpose of high-efficiency embossing can be achieved.

In summary, the following steps: this positive wood grain green floor knurling wheel for decorative pattern suppression with heating function, setting through adjustment mechanism 7, highly adjust knurling mechanism 9, use through actuating mechanism 2 and guiding mechanism 3's cooperation afterwards, drive knurling mechanism 9, finally through the setting of knurling mechanism 9, heat the knurling to the floor, can reach the purpose of high-efficient knurling, this positive wood grain green floor knurling wheel for decorative pattern suppression with heating function, current knurling wheel has been solved in the use of reality, owing to use the line on pinch roller surface to carry out the knurling, need roll extrusion repeatedly, just can make the line on the floor comparatively clear, the roll extrusion processing of relapse, lead to work efficiency's reduction, and the roll extrusion of relapse probably makes the line phenomenon of overlapping dislocation appear, make the problem that the defective percentage rises.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a positive wood grain green floor knurling wheel for pattern suppression with heating function, includes processing base (1), its characterized in that: the processing device comprises a processing base (1) and is characterized in that a driving mechanism (2) is arranged at the top of the processing base (1), a guide mechanism (3) is arranged at the top of the processing base (1), a movable frame (4) is arranged at the bottom of the guide mechanism (3), a first shell (5) is fixedly connected to the front side and the rear side of the movable frame (4), a second shell (6) is fixedly connected to the top of the first front shell (5), an adjusting mechanism (7) is arranged in an inner cavity of the first shell (5), a cushioning mechanism (8) is arranged at the bottom of the movable frame (4), and an embossing mechanism (9) is arranged at the bottom of the cushioning mechanism (8).

2. The embossing roll for embossing a positive wood grain green floor pattern with heating function as claimed in claim 1, wherein: actuating mechanism (2) include two support columns (21) of fixed connection in processing base (1) top both sides, the left side fixedly connected with step motor (22) at processing base (1) top, the output shaft of step motor (22) runs through to right side and fixedly connected with threaded rod (23) of left side support column (21), the right side of threaded rod (23) is passed through the bearing and is rotated with right side support column (21) and be connected, the inner chamber sliding connection of moving frame (4) has screw thread slider (24), the inner wall of screw thread slider (24) and the surperficial threaded connection of threaded rod (23).

3. The embossing roll for embossing a positive wood grain green floor pattern with heating function as claimed in claim 2, wherein: guiding mechanism (3) are including direction cylinder (31) of fixed connection between two support columns (21), the surperficial sliding connection of direction cylinder (31) has direction square column (32), arc guide way (33) with direction cylinder (31) looks adaptation are seted up on the right side of direction square column (32).

4. The embossing roll for embossing a positive wood grain green floor pattern with heating function as claimed in claim 3, wherein: the right side cover on direction cylinder (31) surface is equipped with and is equipped with spring (34) mutually welded with right side support column (21), the left end fixedly connected with of spring (34) and direction cylinder (31) sliding connection's crashproof pad (35).

5. The embossing roll for embossing a positive wood grain green floor pattern with heating function as claimed in claim 2, wherein: the adjusting mechanism (7) comprises a threaded column (71) located in an inner cavity of the first front side shell (5), the bottom of the threaded column (71) is rotatably connected with the first front side shell (5) through a bearing, the top of the threaded column (71) penetrates through the inner cavity of the second shell (6) and is fixedly connected with a first bevel gear (72), a rotating rod (74) penetrates through the front side of the second shell (6), the rear side of the rotating rod (74) is rotatably connected with the second shell (6) through a bearing, and a second bevel gear (73) meshed with the first bevel gear (72) is fixedly connected to the surface of the rotating rod (74).

6. The embossing roll for embossing a positive wood grain green floor pattern with heating function as claimed in claim 5, wherein: the equal fixedly connected with sliding sleeve (75) of front side and the rear side of screw thread slider (24), the rectangle through-hole (77) with sliding sleeve (75) looks adaptation is all seted up to the front side and the rear side of moving frame (4), and the inner wall of front side sliding sleeve (75) is provided with the internal thread with screw thread post (71) looks adaptation.

7. The embossing roll for embossing a positive wood grain green floor pattern with heating function as claimed in claim 6, wherein: the inner cavity of the first rear shell (5) is fixedly connected with a limiting column (76), and the rear sliding sleeve (75) is connected to the surface of the limiting column (76) in a sliding mode.

8. The embossing roll for embossing a positive wood grain green floor pattern with heating function as claimed in claim 1, wherein: the shock absorption mechanism (8) comprises a fixed frame (81) fixedly connected to the bottom of the moving frame (4), a sliding plate (82) is connected to an inner cavity of the fixed frame (81) in a sliding mode, a second rectangular through hole (83) matched with the sliding plate (82) is formed in the front side and the rear side of the fixed frame (81), a second spring (84) is welded to the front side and the rear side of the top of the sliding plate (82), the top end of the second spring (84) is welded to the top of the inner cavity of the fixed frame (81), and a pressure wheel frame (85) is fixedly connected to the front side and the rear side of the bottom of the sliding plate (82).

9. The embossing roll for embossing a positive wood grain green floor pattern with heating function as claimed in claim 8, wherein: the embossing mechanism (9) comprises a pressing wheel (91) which is rotatably connected between two pressing wheel frames (85), a heating ring (92) is embedded in the pressing wheel (91), and the surface of the heating ring (92) is connected with a plurality of heat-conducting fins (93).

10. The embossing roll for embossing a positive wood grain green floor pattern with heating function as claimed in claim 2, wherein: the front side and the rear side of the inner cavity of the movable frame (4) are fixedly connected with two limiting strips (10), and the front side and the rear side of the threaded sliding block (24) are provided with limiting grooves (11) matched with the limiting strips (10).